Sabuwar motar Scania mai ƙarfin bambaro ta tsakiya

Sabuwar motar Scania mai ƙarfin bambaro ta tsakiya

 

Ingantaccen Injiniya: Ciki Ansix Tafiyar Fasaha don Kwarewar Sabuwar Motar Bumper Mota ta Scania

Rabon lissafi guda ɗaya, wanda ba a iya gani—wanda aka daidaita daidai tsakanin 2.8 da 3.0—ya dogara ne akan nasarar Ansix Tech wajen ƙirƙirar ƙirar bamper mai kyau da sheƙi ga Scania, wanda ke nuna yadda ƙwarewar fasaha mai zurfi ke haifar da inganci da inganci.

 

Sashen tsakiya na motar bumper ta zamani ya fi filastik sauƙi. Wani tsari ne mai rikitarwa wanda dole ne ya jure tarkacen hanya, ƙananan tasirin, da kuma yanayi mai tsauri na muhalli, duk da cewa yana gabatar da saman "Class A" mara aibi, mai sheƙi mai ƙarfi wanda ke bayyana kyawun motar. Ga Ansix Tech, jagora a cikin Daidaitaccen Mold A fannin kera kayayyaki, aikin samar da allurar allurar don sashin tsakiya na babbar motar New Scania ya wakilci babban ƙalubalen injiniya da dama.

 

Wannan labarin ya yi nazari kan cikakken tsarin Ansix Tech, tun daga ƙira ta farko har zuwa isar da kaya ta ƙarshe, yana bayyana yadda kamfanin ke amfani da kwaikwayon ci gaba, kimiyyar kayan aiki, da inganta tsari don ba wai kawai ya cika ƙa'idodin kera motoci masu tsauri ba. ƙa'idodi amma kuma yana samar da tanadi mai mahimmanci ga abokan hulɗa kamar Scania.

 

Tsarin: Fahimtar Falsafar Zane ta Scania

Tushen aikin shine ƙirar Scania da aka yi wa lasisi don abubuwan da ke cikin allon abin hawa, wani tsari da aka ƙera don magance matsalar masana'antu mai ɗorewa: alamun nutsewa a saman waje wanda tsarin ƙarfafawa na ciki ke haifarwa.

 

Sabbin abubuwan da Scania ta ƙirƙira sun ta'allaka ne akan wani takamaiman "gidan kare" ko manne mai kama da gidan kare - wani tsari mai kama da akwati da aka ƙera a bayan allon don haɗawa. Mabuɗin hana lahani yana cikin mahimmin rabo na kauri. Haƙƙin mallakar Scania ya ƙayyade cewa rabon kauri na babban allon (T1) zuwa kauri na bangon gefe na manne a saman ciki na allon (T2) dole ne a kiyaye shi tsakanin 1.75 da 3.5, tare da kyakkyawan tabo tsakanin 2.8 da 3.0.

 

Tsarin Aiki: Ta hanyar sarrafa wannan rabo a hankali, bambancin sanyaya da raguwa tsakanin kauri da bangon manne mai siriri za a rage su, wanda hakan ke hana alamar nutsewa a kan saman A da ake iya gani.

 

Tsarin Hadaka: Ƙungiyar ƙirar mold ta Ansix Tech ta fara ne ta hanyar yin koyi da wannan tsarin lissafi mai kyau, ta tabbatar da cewa kowane bango da aka zana, haƙarƙarin ƙarfafawa, da abin ɗaurewa a cikin sashin tsakiya mai rikitarwa na bamper ya bi waɗannan ƙa'idodi na asali don ƙera su.

 

Haƙƙin mallakar kamfanin Scania ya kuma bayyana wasu gyare-gyare masu kyau ga ƙirar manne kanta, kamar karkatar da bangon gefe a buɗewa da kuma haɗa ramuka a bangon baya don ƙara jagorantar kwararar kayan aiki da rage damuwa. Wannan ya yi daidai da yanayin zamani zuwa tsarin bamper mai motsi, inda ɓangaren tsakiya wani abu ne daban, wanda za a iya maye gurbinsa wanda aka tsara don inganci a fannin samarwa da kuma bayan kasuwa.

 

Daga Zane-zane zuwa Zane-zane: Tsarin Samfura da Tabbatar da Zane

Kafin a yanke duk wani ƙarfe, injiniyoyin Ansix Tech sun yi amfani da tsarin farko na 3D don yin nazari mai zurfi kan kwararar Mold (DFM). Wannan kwaikwayon kama-da-wane shine farkon kuma mafi mahimmancin layin kariya daga lahani masu tsada.

 

"Muna kwaikwayon tafiyar kowace kwayar halittar polymer," in ji wani babban injiniyan tsarin Ansix Tech. Manhajar ta annabta yadda robar da ta narke za ta cika ramin mold, inda layukan walda za su iya samuwa yayin da gaba-gaba ke haɗuwa, da kuma yadda ɓangaren zai yi sanyi da raguwa.

 

Ga wani babban ɓangare mai rikitarwa kamar na'urar bumper, binciken ya mayar da hankali kan wasu muhimman sakamako:

 

Ciko Mai Daidaito: Tabbatar da cewa ramin ya cika daidai domin hana yaɗuwa.

 

Inganta Wurin Ƙofa: Tantance wuraren shiga mafi kyau ga filastik don rage tsawon kwarara da layukan saƙa da ake gani a saman abubuwa masu mahimmanci.

 

Ingancin Sanyaya: Yin kwaikwayon tsarin sanyaya don hangowa da kuma kawar da wuraren zafi waɗanda ke haifar da raguwar rashin daidaito da rashin daidaiton girma.

 

Bayan nasarar tabbatar da ingancin kama-da-wane, Ansix Tech ta ci gaba da amfani da samfurin mold, sau da yawa tana amfani da aluminum ko steel mai laushi don sauri da ƙarancin farashi na farko. Wannan matakin ba game da samar da taro ba ne amma game da tabbatar da gwaji. Ƙungiyar tana samar da samfuran sassan don duba matsalolin jiki kamar alamun nutsewa (musamman a bayan manne), warpage, da kuma tabbatar da cewa tsarin fitar da kayan aiki yana aiki ba tare da yiwa ɓangaren alama ba.

 

Duk wani bambanci tsakanin kwaikwayo da gaskiya ana mayar da shi cikin ƙirar a cikin madauki mai maimaitawa, yana gyara ƙirar ƙira ta ƙarshe kafin a yi alƙawarin yin ƙarfe mai tsada da tauri.

 

Gidauniyar: Zaɓin Kayan Dabaru

Zaɓin kayan abu muhimmin abu ne a cikin aiki, bayyanarsa, da kuma jimillar kuɗin da aka yi amfani da shi wajen kera kayan. Haƙƙin mallakar Scania yana nuna fifiko ga kayan thermoplastic bisa ga polycarbonate (PC) da gaurayensa, waɗanda ke ba da daidaito mai kyau na tauri, kwanciyar hankali, da kuma sheƙi a saman.

 

Duk da haka, ga ɓangaren tsakiya mai ƙarfi wanda ke buƙatar juriya mai ƙarfi da kuma ingantaccen farashi, aikin masana'antu sau da yawa yana karkata zuwa ga hadaddun polypropylene (PP) ko haɗin polybutylene terephthalate (PBT).

 

Aikin Ansix Tech ya ƙunshi zurfafa shawarwari don daidaita halayen kayan aiki da ƙirar mold:

 

Halayen Gudawa: Dole ne kayan aiki su sami isasshen ma'aunin kwararar narkewa don cike babban ɓangaren bututu mai sirara ba tare da matsin lamba mai yawa na allura ba.

 

Yawan Rage Rage Ragewa: Cikakken ilimin raguwar kayan (yawanci 1.5-2.0% ga robobi masu siffar semi-crystalline kamar PP) an ƙera shi kai tsaye zuwa girman ramin mold.

 

Aikin Zafi: Dole ne kayan ya jure wa tanda na shagon fenti ba tare da murɗewa ba.

 

Teburin da ke ƙasa ya bambanta abubuwa guda biyu da aka saba amfani da su don irin wannan aikace-aikacen:

Ta hanyar jagorantar abokin ciniki zuwa ga kayan aiki mafi inganci don aikace-aikacen, Ansix Tech tana ba da babban maƙasudi na farko don sarrafa farashi na dogon lokaci, yana tasiri komai daga lokacin zagayowar zuwa ƙimar sharar gida.

 

Gina Zuciyar Samarwa: Muhimman Abubuwan Zane na Mold

Tsarin samarwa wani babban aikin injiniya ne na injiniya. Dole ne kowane tsarin da ke cikinsa ya yi aiki cikin cikakken jituwa.

 

Zaɓin Karfe: Ga ɓangaren mota mai yawan girma, ƙarfe mai tauri ko kuma mai tauri kamar P20 ko H13 su ne daidaitattun abubuwa. Suna ba da juriya ga lalacewa ga miliyoyin zagayowar. Yankunan da ke samar da saman mai sheƙi galibi ana yin su ne da ƙarfe mai tsada (misali, S136) waɗanda za a iya goge su zuwa madubi kuma su jure tsatsa daga ruwan sanyaya.

 

Tsarin Sanyaya: Wannan tsarin da ake iya cewa shine mafi mahimmanci ga lokacin zagayowar da ingancin sashi. Ansix Tech yana ƙera tashoshin sanyaya masu tsari waɗanda ke bin daidaitattun yanayin ɓangaren a nesa mai kusa. Idan aka kwatanta da hanyoyin haƙa na gargajiya, sanyaya masu tsari yana samar da har zuwa kashi 40% cikin sauri na cire zafi, wanda ke haifar da gajerun lokutan zagayowar da ƙarin sanyaya iri ɗaya, wanda ke rage warpage kai tsaye kuma yana inganta kwanciyar hankali.

 

Tsarin Ƙofa da Na'urar Gudu: Zaɓi tsakanin tsarin mai gudu mai zafi da na'urar gudu mai sanyi babban shawara ne na tattalin arziki. Ga babban ɓangare kamar na'urar bumper da aka samar da babban adadin, tsarin mai gudu mai zafi kusan koyaushe yana da kyau.

 

Tsarin Mai Gudu Mai Zafi: Yana kula da filastik a cikin yanayin narkewa a cikin madaukai masu zafi, yana allura kai tsaye cikin ramin. Yana kawar da sharar mai gudu mai ƙarfi, yana rage matsin lamba na allura, kuma yana ba da damar sarrafa cikawa mafi kyau. Duk da cewa farashin mold na farko ya fi girma, tanadin kayan aiki da lokacin zagayowar yana ba da riba mai sauri akan saka hannun jari don samar da mai yawa.

 

Tsarin Fitar da Kaya: Dole ne tsarin ya yi amfani da ƙarfin da ya dace don fitar da babban bututun mai sassauƙa daga mold ɗin ba tare da haifar da karkacewa, mannewa, ko alamun fin ɗin ...

 

Rage Tsarin: Kalubalen Gyaran Allura da Ingantawa

Gina babban ɓangare mai rikitarwa kamar ɓangaren tsakiya mai ban sha'awa yana gabatar da ƙalubale na musamman. Injiniyoyin tsari na Ansix Tech ƙwararru ne wajen gano da magance waɗannan matsalolin.

 

Matsalolin da Aka Fi Sani da Maganinsu:

 

Alamun Sinka: Babban ƙalubalen da ƙirar Scania ta magance. Idan sun bayyana, mafita sun haɗa da ƙara matsin lamba na marufi, tsawaita lokacin marufi, ko inganta sanyaya gida a bayan sassa masu kauri.

 

Layukan Walda: Inda aka haɗu da fuskokin filastik daban-daban, layin da ba a iya gani ba zai iya samuwa. Magani ya haɗa da daidaita zafin narkewa, saurin allura, ko gyara wuraren ƙofa don sake sanya layin walda zuwa wani yanki mara mahimmanci.

 

Yaƙi: Yana faruwa ne sakamakon raguwar da ba ta daidaita ba. Ana magance shi ta hanyar tabbatar da daidaiton sanyaya, inganta yanayin matsi na marufi, da kuma wani lokacin ƙara ƙuntatawa na dabaru ga ƙirar ɓangaren.

 

Inganta Tsarin Aiki Don Inganci: Manufar Ansix Tech ita ce ta kafa tagar aiki mai ƙarfi da za a iya maimaitawa. Ta amfani da bayanai daga farkon gudu, suna daidaita sigogi don cimma mafi ƙarancin lokacin zagayowar ba tare da lalata inganci ba.

 

Sigogi: Daidaitaccen tsari ya ƙunshi saitunan daidai don saurin allura (misali, 25 cm³/sec), zafin narkewa (misali, 270°C), da kuma tsarin da aka tsara a hankali don ɗaukar kaya (misali, sandar 40 na daƙiƙa 3.0) don rama raguwar.

 

Ingantaccen Tsarin Aiki Mai Nau'i-nau ...

 

Al'adar Daidaito: Kula da Inganci da Tabbatarwa

Ba a duba inganci a ciki; an gina shi a cikin kowane mataki. Tsarin kula da inganci na Ansix Tech don wannan aikin ya ƙunshi matakai da yawa na tabbatarwa.

 

Dubawa na Farko (FAI): Cikakken bincike mai zurfi da aiki na sassan farko daga ƙirar samarwa, ta amfani da Injinan Aunawa na Daidaitawa (CMM) da na'urar daukar hoto ta 3D don tabbatar da bin duk bayanan CAD.

 

Sarrafa Tsarin Aiki: Da zarar an samar da shi a yanayin da ya dace, ana ci gaba da sa ido kan mahimman sigogin tsari (zafin jiki, matsin lamba, lokaci) kuma ana yin rikodin su. Duk wani karkacewa yana haifar da faɗakarwa.

 

Kula da Tsarin Lissafi (SPC): Ana auna ma'aunin mahimman bayanai akan sassan da aka samo ta amfani da jadawalin sarrafawa don gano duk wani yanayi na iyakancewa kafin a samar da sassan da ba su dace ba.

 

Cikakken Tsarin Gudanar da Lalacewa: An kafa tsari mai kyau don magance matsalolin da suka shafi ƙwanƙwasa - daga gajerun harbi da alamun ƙonewa zuwa gurɓatawa - tare da ingantattun hanyoyin nazarin tushen da matakan gyara.

 

Ma'aunin Ƙarshe: Marufi da Isarwa da Sauri

Ga wani abu mai daraja da inganci, marufi muhimmin aiki ne na jigilar kayayyaki. Ansix Tech tana amfani da akwati na musamman wanda aka tsara shi bisa ga yanayi don kare mold daga girgiza ta zahiri, danshi, da canjin zafin jiki yayin jigilar kaya. Kowane abu, daga abubuwan da aka saka zuwa fil ɗin ejector, an ajiye shi cikin aminci kuma an rubuta shi.

 

Tsarin isar da kayayyaki cikin sauri yana da tushe ne daga "tsarin gudanarwa da bayyana ci gaban oda" na kamfanin. Tun daga farko, ana gudanar da aikin ta amfani da kayan aikin dijital da aka haɗa waɗanda ke ba da damar gani a ainihin lokaci ga kowane muhimmin aiki - kammala ƙira, siyan ƙarfe, yanayin injina, da haɗawa. Wannan sadarwa mai aiki da tsari na aiki shine abin da ke ba Ansix Tech damar aiki a matsayin "abokin hulɗar masana'antu," yana isar da kayan aiki masu rikitarwa a kan lokaci.

 

Kammalawa: Samar da Aminci da Daraja Fiye da Tsarin

Ƙirƙirar sabuwar motar ɗaukar kaya ta Scania mai matsakaicin sashe shaida ce ga falsafar injiniyanci ta Ansix Tech. Yana nuna cewa ainihin ƙimar gyaran allura ba wai kawai game da ƙera kayan aiki ba ne; yana game da haɗa ƙira don ƙera kayan aiki, kimiyyar kayan aiki, da ƙwarewar sarrafawa zuwa tsarin da ba shi da matsala da inganci.

 

Ta hanyar fahimtar da kuma amfani da takardun mallakar fasaha na asali kamar na Scania, ta amfani da kwaikwaiyo na zamani don hana lahani kafin su faru, da kuma aiwatar da ingantattun tsarin sanyaya da rufewa, Ansix Tech ta cimma sakamako mai ƙarfi: raguwa mai mahimmanci a cikin jimlar farashin mallakar ga abokan cinikinta. Ana samun wannan tanadin kuɗi ta hanyar ƙarancin sharar kayan aiki, gajerun lokutan zagayowar, inganci mafi girma wanda ke haifar da ƙarancin sharar gida, da kuma kayan aikin samarwa mafi aminci da dorewa.

 

A cikin duniyar gasa ta kera motoci, inda kowace daƙiƙa da kowace daƙiƙa ke da muhimmanci, abokan hulɗa kamar Ansix Tech suna ba da jagoranci na fasaha da amincin aiki wanda ke ba samfuran duniya damar kawo kayayyaki masu inganci da kirkire-kirkire don tallatawa cikin inganci da amincewa.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi sabuwar motar daukar kaya ta Scania, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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