Mould itsva yeScania truck bumper yepakati pechikamu
Mould itsva yeScania truck bumper yepakati pechikamu
Hunyanzvi hweUinjiniya: Mukati Ansix Rwendo rweTekinoroji rweKubata Mould Itsva yeScania Truck Bumper
Chiyero chimwe chete, chisingaonekwe chejometri—chakayerwa zvakanaka pakati pe2.8 ne3.0—ndicho chiri pakati pekubudirira kweAnsix Tech mukugadzira mold yakanaka uye inopenya yeScania, zvichiratidza kuti hunyanzvi hwehunyanzvi hwakadzama hunotungamira sei pamhando yepamusoro uye pakushandisa mari zvakanaka.
Chikamu chepakati chebhampa remotokari yemazuva ano hachisi chinhu chepurasitiki chete. Ipuranga rakaomarara rinofanira kutsungirira marara emumugwagwa, kukuvara kudiki, uye mamiriro ekunze akaomarara, zvese izvi zvichiratidza nzvimbo isina chainopomerwa, inopenya zvikuru ye "Class A" inotsanangura runako rwemotokari. Kune Ansix Tech, mutungamiri mu Mould Yakanyatsonaka Pakugadzirwa kwezvinhu, chirongwa chekugadzira mold yekuisa injini yechikamu chepakati chemotokari yeNew Scania chakaratidza dambudziko guru reinjiniya nemukana.
Chinyorwa chino chinotsanangura maitiro akazara eAnsix Tech, kubva pakugadzira kwekutanga kusvika pakuendesa kwekupedzisira, zvichiratidza kuti kambani inoshandisa sei simulation yepamusoro, sainzi yezvinhu, uye kugadzirisa maitiro kwete kungosangana nemotokari dzakaoma chete. mitemo asi zvakare zvinoderedza mari yakawanda kune vadyidzani vakaita seScania.
Ruzivo: Kutsanangura Uzivi hweMagadzirirwo eScania
Hwaro hwepurojekiti iyi hwaive dhizaini yeScania yezvikamu zvemapaneru emota, purani yakagadzirwa kugadzirisa dambudziko riripo muindasitiri: mavanga anooneka pamusoro pekunze anokonzerwa nezvivakwa zvekusimbisa mukati.
Kugadzira zvinhu zvitsva kweScania kunotarisa pane "doghouse" kana kennel-type fastener—chimiro chakaita sebhokisi chakaumbwa kumashure kwepaneru kuti chibatanidzwe. Chinhu chikuru chekudzivirira zvikanganiso chiri muchiyero cheukobvu hwakakosha. Patent yeScania inotaura kuti chiyero cheukobvu hwepaneru huru (T1) nehukobvu hwemadziro eparutivi rwefastener panzvimbo yemukati yepaneru (T2) chinofanira kuchengetedzwa pakati pe1.75 ne3.5, nenzvimbo yakanaka kwazvo iri pakati pe2.8 ne3.0.
Geometry Inoshanda: Nekunyatsodzora chiyero ichi, kutonhora kwakasiyana uye kuderera pakati pepaneru yakakora nemadziro ekubatanidza akatetepa zvinoderedzwa, zvichidzivirira chiratidzo chekunyura kwemvura pane A-surface inoonekwa.
Dhizaini Yakabatanidzwa: Chikwata chekugadzira mold cheAnsix Tech chakatanga nekugadzira geometry iyi zvakanyatsonaka, chichiva nechokwadi chekuti madziro ese akadhirowewa, mbabvu yekusimbisa, uye chisungo chiri pakati pebhampa chakanyatsooma zvinotevedzera misimboti iyi mikuru yekugadzira.
Patent yeScania inoratidzawo magadzirirwo emhando yepamusoro ekugadzira chisungo chacho, zvakaita sekukombamisa madziro emativi panzvimbo yacho uye kuisa nzvimbo dzakapoteredza madziro ekumashure kuti zvitungamirire kufamba kwezvinhu uye kuderedza kushushikana. Izvi zvinoenderana nemaitiro emazuva ano ekushandisa masisitimu emodular bumper, uko chikamu chepakati chiri chinhu chakasiyana, chinogona kutsiviwa chakagadzirirwa kushanda zvakanaka mukugadzira uye basa remushure mekutengesa.
Kubva paVirtual kusvika paFiziki: Kugadzira Prototyping uye Kusimbisa Dhizaini
Vasati vacheka simbi, mainjiniya eAnsix Tech vakashandisa Mold Flow Analysis (DFM) yekutanga pa3D model. Iyi virtual simulation ndiyo nzira yekutanga uye yakakosha yekudzivirira kubva kuzvikanganiso zvinodhura.
"Tinotevedzera rwendo rwemamorekuru ese epolymer," anotsanangura kudaro mumwe mukuru weAnsix Tech process engineer. Software iyi inofanotaura kuti purasitiki yakanyunguduka ichazadza sei mold cavity, uko mitsetse ye weld ingaumbwa sezvo flow fronts dzakasiyana dzichisangana, uye kuti chikamu chacho chichatonhorera sei uye chichadzikira.
Pachikamu chikuru, chakaoma sebhampa, ongororo yakatarisa pamigumisiro yakakosha yakati wandei:
Kuzadza Kwakaringana: Kuona kuti gomba razara zvakaenzana kudzivirira kupwanyika.
Kugadzirisa Nzvimbo yeGedhi: Kuona nzvimbo dzakakodzera dzekupinda kwepurasitiki kuderedza kureba kwemvura uye mitsetse inoonekwa yekusona panzvimbo dzakakosha.
Kushanda Nesimba Pakutonhodza: Kugadzira sisitimu yekutonhodza kuti ufanotaura uye ubvise nzvimbo dzinopisa dzinokonzera kusawirirana uye kusagadzikana kwehukuru.
Mushure mekubudirira kwekuongorora kwepamhepo, Ansix Tech yakaenderera mberi nekugadzira mold, kazhinji ichishandisa aruminiyamu kana simbi yakapfava kuti ikurumidze uye ideredze mutengo wekutanga. Chikamu ichi hachisi chekugadzira zvinhu zvakawanda asi ndechekuongorora zvinhu zviri kuitika. Chikwata ichi chinogadzira zvikamu zvemuenzaniso kuti zviongorore matambudziko akaita sema sink marks (kunyanya kuseri kwezvisungo), warpage, uye kusimbisa kuti ejection mechanism inoshanda sei pasina kuisa chiratidzo pachikamu chacho.
Chero musiyano uripo pakati pekufananidzira nechokwadi unodzoserwa mukugadzirwa kwacho nenzira inodzokororwa, ichigadzirisa dhizaini yekupedzisira yeforoma isati yazvipira kugadzira simbi inodhura uye yakaoma.
Nheyo: Sarudzo Yezvinhu Zvakarongeka
Kusarudzwa kwezvinhu zvinokosha pakushanda, chitarisiko, uye mutengo wechikamu chakaumbwa. Patent yeScania inoratidza kuti inofarira zvinhu zvethermoplastic zvakavakirwa papolycarbonate (PC) nemisanganiswa yayo, izvo zvinopa kuenzana kwakanaka kwekusimba, kugadzikana kwemativi, uye kupenya kwepamusoro.
Zvisinei, kune chikamu chepakati chebumper chinoda kuramba simba rakawanda uye kushanda zvakanaka kwemari, maindasitiri anowanzo tevedzera macompounds epamusoro epolypropylene (PP) kana polybutylene terephthalate (PBT) blends.
Basa reAnsix Tech rinosanganisira kubvunzana kwakadzama kuti zvinhu zvienderane nekugadzirwa kweforoma:
Hunhu Hwekuyerera: Zvinhu zvinofanirwa kunge zvine chiyero chekuyerera chakakwana kuti zvizadze chikamu chikuru, chine madziro matete chisina kumanikidzwa zvakanyanya.
Kuwanda kwekudzikira kwechinhu: Ruzivo rwakarurama rwekudzikira kwechinhu chacho (kazhinji 1.5-2.0% yemapurasitiki emhando ye semi-crystalline akadai sePP) rwakagadzirwa zvakananga muhukuru hwechiumbwa.
Kushanda kwekupisa: Chinhu chacho chinofanira kugara zvakanaka mumaovheni ekubika emuchitoro chependi pasina kukanganiswa.
Tafura inotevera inosiyanisa zvinhu zviviri zvakafanana zvekushandisa kwakadaro:
Nekutungamira mutengi kune chinhu chinonyatsoshanda pakushandisa, Ansix Tech inopa nzira yekutanga huru yekudzora mitengo kwenguva refu, ichipesvedzera zvese kubva panguva yekufamba kwebhasikoro kusvika pamitengo yakaderedzwa.
Kuvaka Mwoyo weKugadzira: Zvinhu Zvikuru zveKugadzira Mould
Mould yekugadzira ibasa guru reinjiniya yemakanika. Sisitimu yega yega iri mairi inofanira kushanda zvakanaka.
Kusarudzwa kweSimbi: Kune chikamu chemotokari chine huwandu hwakawanda, simbi dzezvishandiso dzakaoma kana dzakaomarara dzakadai seP20 kana H13 dzakajairwa. Dzinopa simba rekudzivirira kupfekwa kwemamiriyoni emasekeji. Nzvimbo dzakakosha dzinogadzira nzvimbo dzine girazi rakawanda dzinowanzogadzirwa nesimbi dzisina ngura dzepamusoro (semuenzaniso, S136) dzinogona kupukutwa kusvika pagirazi uye dzinodzivirira ngura kubva mumvura inotonhorera.
Sisitimu Yokutonhodza: Iyi ingangove ndiyo sisitimu inonyanya kukosha panguva yekufamba kwemhepo uye mhando yechikamu. Ansix Tech inogadzira nzira dzekutonhodza dzinoenderana nechimiro chakarurama chechikamu ichi padaro riri pedyo nepedyo. Zvichienzaniswa nedzinoboorwa nenzira yechinyakare, kutonhodza kunochinjika kunoita kuti kupisa kubviswe nekukurumidza ne40%, zvichikonzera nguva pfupi yekufamba kwemhepo uye kutonhora kwakafanana, izvo zvinoderedza zvakananga warpage uye zvinovandudza kugadzikana kwemativi.
Sisitimu yeGating neRunner: Sarudzo pakati pe "hot runner" ne "cold runner" isarudzo huru yezvemari. Kazhinji se "bumper" inogadzirwa yakawanda, "hot runner system" inowanzo kuve yakarurama.
Sisitimu yeHot Runner: Inochengetedza purasitiki yakanyungudutswa mukati memafuta anopisa, ichipinza zvakananga mugomba. Inobvisa marara emuchina wakasimba, inoderedza kumanikidzwa kwejekiseni, uye inobvumira kudzora zviri nani pakuzadza. Kunyange zvazvo mutengo wekutanga weforoma wakakwira, kuchengetedza zvinhu nenguva yekufamba kunoita kuti pave nekudzoka nekukurumidza kwemari inoshandiswa pakugadzira zvinhu zvakawanda.
Sisitimu Yokuburitsa Zvinhu: Sisitimu iyi inofanira kushandisa simba rakaringana kuti ibudise bumper hombe, inochinjika kubva muchiumbwa pasina kukonzera kukanganiswa, kunamira, kana kuoneka kwemapini e ejector. Ansix Tech inoshandisa network yemapini makuru, ma ejector emapini makuru, uye dzimwe nguva mhepo inoputika kana mapurati e stripper e geometries dzakaoma.
Kugadzirisa Maitiro: Matambudziko eKugadzira Jekiseni & Kugadzirisa
Kugadzira chikamu chikuru, chakaoma sechikamu chepakati chebhampa kunopa matambudziko akasiyana. Mainjiniya eAnsix Tech inyanzvi mukuongorora nekugadzirisa matambudziko aya.
Zvikanganiso Zvakajairika & Mhinduro:
Zviratidzo zveSink: Dambudziko guru rinogadziriswa nekugadzirwa kweScania. Kana zvikaonekwa, mhinduro dzinosanganisira kuwedzera kumanikidzwa kwepakeji, kuwedzera nguva yekurongedza, kana kugadzirisa kutonhora kwenzvimbo iri mukati mezvikamu zvakakora.
Mitsetse Yekunamira: Panosangana mativi akasiyana ekuyerera kwepurasitiki, mutsetse usina kusimba, unooneka unogona kuumbwa. Mishonga inosanganisira kugadzirisa tembiricha yekunyunguduka, kumhanya kwejekiseni, kana kugadzirisa nzvimbo dzegedhi kuti mutsetse wekunamira udzokere panzvimbo isina kukosha.
Kupwanya: Kunokonzerwa nekusawirirana kwekupwanya. Kunogadziriswa nekuona kuti kutonhora kwakaringana, kugadzirisa ma profiles ekumanikidza pakurongedza, uye dzimwe nguva kuwedzera zvipingamupinyi zvehurongwa pakugadzirwa kwechikamu.
Kugadzirisa Maitiro Kuti Ashande Nesimba: Chinangwa cheAnsix Tech ndechekugadzira hwindo remaitiro rakasimba uye rinodzokororwa. Vachishandisa data kubva pakumhanya kwekutanga, vanogadzirisa maparamita kuti vawane nguva pfupi yekutenderera pasina kukanganisa kunaka.
Maparamita: Kugadzirisa kwakajairika kunosanganisira marongero chaiwo ekumhanya kwejekiseni (semuenzaniso, 25 cm³/sec), tembiricha yekunyunguduka (semuenzaniso, 270°C), uye chikamu chekurongedza nekubatirira chakanyatsorongeka (semuenzaniso, 40 Bar kwemasekonzi 3.0) kuti chidzore shrinkage.
Kugadzirisa Zvinhu Zvakasiyana-siyana (MDO): Mafuremu epamusoro anobvumira kugadziriswa kwekutonhodza, kuvharwa, uye dhizaini yezvivakwa panguva imwe chete kuderedza nguva yekutenderera uye kuderera kwekumanikidzwa, zvichipa mhinduro yakanaka kwazvo yePareto pamutengo nekushanda.
Tsika Yekunyatsorongeka: Kudzora Hunhu Uye Kuvimbisa
Hunhu hahuongororwi mukati; hwakavakirwa padanho rega rega. Sisitimu yekutarisira hunhu yeAnsix Tech yepurojekiti yemhando iyi inosanganisira matanho akawanda ekusimbisa.
Kuongorora Nyaya Yekutanga (FAI): Kuongorora kwakazara kwezvikamu zvekutanga kubva muchimiro chekugadzira, uchishandisa Coordinate Measuring Machines (CMM) uye 3D scanning kuratidza kutevedzera kwedata rese reCAD.
Kudzora Maitiro: Kana zvangogadzirwa zvakagadzikana, maparamita emaitiro akakosha (tembiricha, kumanikidzwa, nguva) anoramba achitariswa uye achinyorwa. Chero kutsauka kunokonzera yambiro.
Kudzora Maitiro Ekuverenga Nhamba (SPC): Zviyero zvakakosha pazvikamu zvakatorwa zvinoyerwa uye zvinoteverwa uchishandisa machati ekudzora kuona chero mafambiro emiganhu yakatarwa zvisati zvagadzirwa zvikamu zvisingaenderane nezvinodiwa.
Kutarisira Zvikanganiso Zvakakwana: Hurongwa hwakajeka hunogadzirwa hwezvikanganiso zvinowanzoonekwa pabhampa—kubva papfuti pfupi uye mavanga ekutsva kusvika pakusvibiswa—nenzira dzakatsanangurwa dzekuongorora chikonzero chekukuvara uye matanho ekugadzirisa.
Makiromita Ekupedzisira: Kurongedza uye Kutumira Nekukurumidza
Kuti chiumbwa chive chakagadzirwa zvakanaka uye chakanyatsogadzirwa, kurongedza kwacho kunokosha zvikuru. Ansix Tech inoshandisa macrate akagadzirwa nenzira yakasarudzika, anodzorwa nemamiriro ekunze kuti adzivirire chiumbwa kubva mukuvhunduka kwemuviri, hunyoro, uye kuchinja-chinja kwekushisa panguva yekutumira. Chikamu chimwe nechimwe, kubva kumainserts kusvika kuma spare ejector pins, chakachengetwa zvakanaka uye chakanyorwa.
Maitiro ekukurumidza ekutumira zvinhu anotsigirwa ne "hurongwa hwekutarisira uye kufambira mberi kwehurongwa" kwekambani. Kubva pakutanga, chirongwa ichi chinotungamirwa nezvishandiso zvedhijitari zvakabatanidzwa zvinopa kuoneka kwenguva chaiyo mune zvese zvakakosha - kupedzwa kwedhizaini, kutenga simbi, mamiriro ekugadzira, uye kuunganidza. Kutaurirana uku kwekukurumidza uye mashandiro akarongeka ndizvo zvinoita kuti Ansix Tech ishande se "mubatsiri wekugadzira," ichipa maturusi akaomarara panguva yakatarwa.
Mhedziso: Kupa Kuvimbika uye Kukosha Kupfuura Mould
Kugadzirwa kweNew Scania truck bumper pakati pechikamu chemold chiratidzo chepfungwa dzeinjiniya dzeAnsix Tech. Izvi zvinoratidza kuti kukosha kwechokwadi mukugadzira majekiseni hakusi kungogadzira chishandiso chete; asi kunosanganisira dhizaini yekugadzira zvinhu, sainzi yezvinhu, uye kugona kwemaitiro muhurongwa hwakarongeka uye hunoshanda.
Nekunzwisisa zvakadzama uye kushandisa mapatenti ekutanga seScania's, kushandisa simulation yepamusoro kudzivirira zvikanganiso zvisati zvaitika, uye kushandisa masisitimu ekutonhodza uye ekugadzika, Ansix Tech inowana mhedzisiro ine simba: kudzikiswa kukuru kwemutengo wese wekuva muridzi wevatengi vavo. Kuchengetedza mari uku kunoitika kuburikidza nekurasa marara mashoma, nguva pfupi yekutenderera, mhando yepamusoro yezvikamu zvichipa mitengo yakaderera yezvimedu, uye chishandiso chekugadzira chakavimbika uye chinogara kwenguva refu.
Munyika yemakwikwi ekugadzira mota, uko sekondi yega yega uye sendi yega yega inokosha, vadyidzani vakaita seAnsix Tech vanopa hutungamiriri hwehunyanzvi uye kuvimbika kwekushanda kunoita kuti mabrandi epasi rose awane zvigadzirwa zvemhando yepamusoro uye zvitsva kuti zvitengeswe zvinobudirira uye zvine chivimbo.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neNew Scania truck bumper middle section mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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