Mould ɗin murfin ginshiƙi na tuƙi
Ginshiƙin tuƙi cSama da Mould
Ciki Ansix Aikin Fasaha Mai Haɗaka da Mold: Yadda Injiniyanci Mai Daidaito da Zaɓuɓɓukan Wayo Ke Rage Farashin Cikin Motoci
SHENZHEN, China – A cikin duniyar gasa ta kayan cikin mota, murfin sitiyari mai sauƙi ba shi da sauƙi. Dole ne ya cika ƙa'idodin aminci da kyau, ya jure amfani da shi na yau da kullun, kuma a samar da shi a farashi mai kyau wanda ke sa masana'antun motoci su yi gasa. Ga Ansix Tech, ƙwararre a fannin ƙera injection mai inganci, wani aiki na baya-bayan nan na ƙira da ƙera mold don murfin sitiyari na zamani ya zama abin nuni na yadda injiniyanci, kimiyyar kayan aiki, da inganta tsari na iya rage farashin kayan aiki sosai yayin da yake haɓaka inganci.
A cikin tsawon makonni 12 na zagayowar haɓakawa, ƙungiyar Ansix Tech ta gudanar da kowane mataki—tun daga ƙira ta farko da kuma tabbatar da samfuri zuwa takardar shaidar samar da kayayyaki—a ƙarshe ta samar da mold wanda ke samar da murfin da ya fi kyau, daidaiton girma, da dorewa. Mafi mahimmanci, kamfanin ya aiwatar da jerin zaɓuɓɓuka da aka tsara da gangan a cikin zaɓin kayan aiki, ƙirar mold, da kuma tsarin samarwa wanda aka yi hasashen zai rage farashin kashi ga abokin ciniki da sama da 30%. Wannan labarin ya yi nazari kan tafiyar fasaha ta wannan aikin, yana nuna darussan da za su iya amfanar masana'antar yin allurar.
- Takaitaccen Bayani: Bukatun Kasuwa da Ka'idojin Samfura
Murfin ginshiƙin sitiyari wani ɓangare ne na ciki na Class-A. Dole ne ya kasance yana da kyakkyawan ƙarewa a saman (ba tare da layukan kwarara ba, alamun sink, ko bambancin sheki), daidai gwargwado tare da bangarorin da ke kusa, da kuma isasshen juriya ga tasiri don cika ƙa'idodin aminci na mota. An gudanar da aikin ne ta hanyar wasu buƙatu marasa sasantawa:
Juriyar girma na ±0.2 mm akan mahimman fasalulluka na gano wuri.
Ƙimar ingancin saman SPI-A1 (mai sheƙi mai yawa, babu lahani da ake iya gani).
Biyan ka'idojin kayan aiki tare da takamaiman ƙayyadaddun bayanai na OEM don juriya ga zafi (har zuwa 100 °C), ƙarancin fitar da VOC, da sake amfani da su.
Yawan samarwa na guda 300,000 a kowace shekara, tare da tsawon lokacin ƙira ya wuce harbi 500,000.
"Murfin yana ɗaya daga cikin abubuwan farko da direba ke gani da taɓawa," in ji Li Wei, jagoran aikin Ansix Tech. "Bayan kyawunsa, dole ne ya jure yanayin zafi, fallasa UV, da kuma tasirinsa na lokaci-lokaci. Aikinmu shi ne tsara ƙirar da za ta iya samar da irin wannan ɓangaren akai-akai, yayin da take sa dukkan tsarin ya fi araha ga abokin ciniki."
- Zaɓin Kayan Aiki: Daidaita Aiki da Kuɗi
Zaɓin resin wataƙila shine abu mafi tasiri a cikin aikin ɓangarorin biyu da kuma farashin ƙarshe. Bayan tantance masu nema da yawa, Ansix Tech ta ba da shawarar haɗa PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene). Wannan kayan yana ba da daidaito mafi kyau na ƙarfin tasiri, juriya ga zafi, ƙarewar saman, da kuma iya sarrafawa.
Takamaiman maki da aka zaɓa shine LETZero LUPOY® ER5006N, wani PC/ABS mara cikewa wanda ke ɗauke da kashi 50% na abubuwan da aka sake amfani da su bayan amfani (PCR). Manyan abubuwan da ke cikinsa sun haɗa da:
Babban kwarara don cike sassan bango masu siriri.
Ƙarfin jurewa mai ƙarancin zafin jiki don aikin tasiri.
Kyakkyawan kwanciyar hankali bayan gyare-gyare.
Rage sawun carbon saboda abubuwan da aka sake yin amfani da su.
"Amfani da matakin da ya kai darajar PCR ba wai kawai ya dace da manufofin dorewa ba, har ma yana rage farashin kayan aiki da kusan kashi 15% idan aka kwatanta da PC/ABS mara amfani," in ji Zhang Hong, injiniyan kayan aiki a Ansix Tech. "Mun tabbatar da cewa kayan aikin injiniya da na zafi har yanzu sun cika ka'idojin kera motoci."
- Tsarin Masana'antu (DFM) da Binciken Gudun Mold
Kafin a yanke wani ƙarfe, an yi nazari mai zurfi kan yanayin ɓangaren DFM. Ta amfani da manhajar Moldflow, ƙungiyar ta kwaikwayi matakan cikawa, marufi, sanyaya jiki, da kuma warpage. Binciken ya nuna yiwuwar samun matsaloli: cikawa mara daidaito na iya haifar da layukan walda a saman da ake iya gani, kuma rashin sanyaya jiki na iya haifar da lokutan zagayowar da suka wuce kima.
Kwaikwayon ya bai wa injiniyoyi damar inganta wurin ƙofar, ta hanyar tabbatar da daidaiton kwararar ruwa da kuma rage lahani na kyau. Haka kuma ya jagoranci ƙirar hanyoyin sanyaya don cimma daidaiton cire zafi. "Ta hanyar gwada tsarin ƙofofi daban-daban, mun guji gwaji da kurakurai masu tsada daga baya," in ji Li Wei. "Zane na ƙarshe ya yi amfani da ƙofa ɗaya mai zafi wacce ba ta bar wani abu a saman da ake gani ba."
Wannan hanyar tana kama da hanyar da aka bayyana a cikin nazarin ilimi kan molds na murfin sitiyari, inda ake amfani da kayan aikin CAD/CAE don "inganta wurin ƙofar shiga, tsara tsarin fitar da hayaki cikin hikima, da kuma sauƙaƙe tsarin mold".
- Muhimman Abubuwan Tsarin Mold
An tsara wannan tsari a matsayin wani rami ɗaya, wanda aka yi da faranti biyu, tare da tsarin hotrunner don rage ɓarnar kayan aiki da lokacin zagayowar. Abubuwa masu mahimmanci na ƙira sun haɗa da:
Layin rabuwa: An sanya shi a gefen da ba a iya gani ba don guje wa layukan shaida a saman nunin.
Ciki da rami: An ƙera shi da ƙarfe mai tauri (duba ƙasa).
Tsarin sanyaya: Tsarin sanyaya mai tsari tare da baffles da kumfa yana tabbatar da ingantaccen canja wurin zafi, yana rage lokacin sanyaya da kusan kashi 20%.
Tsarin fitarwa: Haɗin fil ɗin fitarwa da na'urorin ɗagawa suna sakin ɓangaren ba tare da alama ko murɗewa ba.
Fitar da iska: Ramin iskar da aka yi da injin da aka gyara a ƙarshen cikawa yana hana tarkon iskar gas da alamun ƙonewa.
- Zaɓin Karfe: Dorewa don Samar da Ƙarar Mai Girma
Ga kayan ciki masu buƙatar ingancin saman, ƙarfe mai tauri kamar P20 ko 718H sune fifikon masana'antu. Waɗannan ƙarfe suna ba da tauri na HRC 30−35, ingantaccen gogewa, da isasshen ƙarfi don jure tasirin maimaitawar zagayowar allura. Ansix Tech ta zaɓi 718H don rami da abubuwan da aka saka a cikin rami, daidaita farashi, iya aiki, da tsawon rai. "Ga wani ɓangaren da ke buƙatar kammala madubi, ƙarfe irin na P20 sune manyan abubuwan aiki. Suna ba mu ingancin saman da muke buƙata ba tare da farashin mafi tsada na ma'aunin bakin ƙarfe ba," in ji Zhang Hong.
- Kalubalen Masana'antu da Magani
Murfin ginshiƙi na jagora yana da ƙalubale da yawa na gyaran allura:
Yaɗuwar bango: Saboda rashin daidaiton kauri na bango (murfin yakan ƙunshi haƙarƙari masu ƙarfafawa). Magani: An inganta tsarin sanyaya ta amfani da Moldflow don tabbatar da sanyaya daidai, kuma an daidaita bayanin marufi don rama raguwar da aka yi.
Alamun nutsewa: Haƙarƙari ko ƙusoshi masu kauri. Magani: An yi la'akari da allurar da aka yi amfani da iskar gas, amma a ƙarshe ƙirar ta ƙara ƙusoshi don rage sassan da suka yi kauri.
Layukan walda: Inda gaban kwararar ruwa ya haɗu a kusa da ramuka ko abubuwan da aka saka. Magani: An daidaita wurin ƙofa da saurin allura don motsa layukan walda zuwa wuraren da ba a iya gani.
"Babban cikas shine cimma saman Class‑A yayin da muke kiyaye lokacin zagayowar ƙasa da daƙiƙa 40," in ji Li Wei. "Dole ne mu maimaita matakin gogewar ramin, zafin mold ɗin, da kuma saurin allurar. A ƙarshe, mun yi amfani da goge mai sheƙi mai ƙarfi (SPI‑A1) tare da tsarin variotherm (sauri dumama/sanyi) na daƙiƙa na farko na zagayowar don kwaikwayon saman mara lahani."
- Sarrafa Tsarin Aiki
Tsarin aikin samarwa yana bin tsari mai sauƙi:
Busar da kayan aiki: Ana busar da PC/ABS a zafin 80 °C na tsawon awanni 4 har sai danshi ya kai
Allura: Amfani da injin allurar lantarki don daidaito da ingancin makamashi.
Sanyaya: Tsarin sanyaya mai tsari yana kawo sashin zuwa zafin fitarwa.
Fitar da kaya: Masu ɗagawa da fil ɗin suna sakin ɓangaren ta atomatik.
Bayan sarrafawa: Cire walƙiya kaɗan da duba gani.
Marufi: Ana sanya kowane murfin a cikin akwati na filastik mai sake amfani da shi tare da raba kumfa don hana karce yayin jigilar kaya.
- Inganta Tsarin Gyaran Allura
Ansix Tech tana amfani da hanyar da bayanai ke amfani da ita wajen inganta tsarin aiki. A lokacin gudanar da cancantar, an gudanar da Tsarin Gwaje-gwaje (DoE) don gano mafi kyawun saitunan saurin allura, matsin lamba a cikin fakiti, zafin narkewa, da lokacin sanyaya. Manufar ita ce rage lokacin zagayowar ba tare da yin illa ga inganci ba.
"Ta hanyar amfani da sa ido kan tsari na ainihin lokaci da kuma kula da tsarin kididdiga (SPC), za mu iya gano karkacewa kafin su haifar da lahani," in ji Li Wei. "Misali, muna sa ido kan matsin lamba na rami don tabbatar da cewa kowace harbi iri ɗaya ce. Wannan matakin sarrafawa yana rage yawan tarkace zuwa ƙasa da 0.5%.
Kamfanin ya kuma yi amfani da dabarun aiki cikin sauri don tabbatar da samfurin. A cewar wani bincike na 2024, kayan da aka ƙera na stereolithography (SLA) na iya samar da sassan samfuri a cikin kwanaki maimakon makonni, wanda ke rage lokacin jagora da aƙalla 50%. Ansix Tech ta yi amfani da kayan da aka saka na SLA don gwajin farko na 500, wanda hakan ya ba da damar tabbatar da ƙira da wuri ba tare da jiran cikakken kayan aikin ƙarfe ba.
- Kula da Inganci da Tabbatarwa
Sassan motoci suna buƙatar tabbatar da inganci mai ƙarfi. Tsarin Ansix Tech ya dace da Tsarin Tsarin Molding na CQI‑23, ma'aunin masana'antu don sarrafa ƙera filastik. Kowane rukuni na samarwa yana ƙarƙashin:
Dubawa na girma tare da injinan aunawa masu daidaitawa (CMM).
Duba ingancin saman ƙasa a ƙarƙashin hasken da aka sarrafa.
Gwaje-gwajen injina (tasiri, juriya ga zafi) akan sassan da aka samo.
Taswirar SPC don mahimman sigogin tsari (zafin narkewa, lokacin zagayowar, nauyin sashi).
Zhang Hong ya jaddada cewa, "Muna ɗaukar inganci a matsayin wani tsari mai ƙarfi, ba wai bincike na ƙarshe ba." "Tsarin SPC ɗinmu yana nuna duk wani yanayi da ya fita daga iyakokin sarrafawa, yana ba mu damar daidaita tsarin kafin a yi sassa marasa dacewa."
- Tsarin Isarwa Mai Sauri
Lokaci zuwa kasuwa yana da matuƙar muhimmanci. Ansix Tech ta matse jadawalin gina mold na tsawon makonni 14 zuwa makonni 8 ta hanyar amfani da injiniyanci da ƙera ƙari a lokaci guda don kayan aikin samfuri. Shigarwar SLA da aka ambata a baya ta ba wa abokin ciniki damar amincewa da ƙirar yayin da ake ci gaba da kera mold ɗin. "Wannan hanyar da ke layi ɗaya ta ceci abokin ciniki kusan wata guda," in ji Li Wei. "Ga ƙananan gudu, har ma za mu iya amfani da molds SLA don samar da sassa har zuwa 500 na ɗan gajeren lokaci."
- Matakan Rage Farashi: Inda Ajiyar Kuɗi Ke Samu
Hanyar Ansix Tech ta rage farashi tana da fannoni da dama:
Zaɓin Kayan Aiki: Zaɓin PC/ABS mai arzikin PCR ya rage farashin kayan aiki da ~15%.
Inganta tsari: Rage lokacin zagayowar da kashi 20% ta hanyar sanyaya jiki da kuma ƙirar ƙofa kai tsaye yana ƙara yawan fitarwa a kowace awa.
Rage tarkace: SPC da sa ido a ainihin lokaci suna kiyaye ƙimar tarkace ƙasa da 0.5%, wanda ke adana lokaci da kayan aiki.
Ingancin kuzari: Duk injunan lantarki suna cinye makamashin da ya kai kashi 60% ƙasa da na hydraulic.
Tsawaita tsawon lokacin kayan aiki: Zaɓin ƙarfe da kulawa mai kyau yana tabbatar da cewa ƙirar ta daɗe fiye da harbi 500,000, wanda hakan ke rage farashin kayan aiki fiye da ƙarin sassa.
Waɗannan matakan tare suna ba da damar rage farashin kayan aiki sama da kashi 30% idan aka kwatanta da hanyoyin gargajiya - adadi wanda ya yi daidai da rahotannin masana'antu kan hanyoyin haɗa allurar.
- Kwarewar Masana'antar Ansix Tech da Jajircewar Abokin Ciniki
Tare da sama da shekaru 15 na mai da hankali kan ƙirar cikin mota, Ansix Tech ta gina suna don aminci da ƙima. "Ba wai kawai muna sayar da ƙirar ba ne; muna sayar da mafita mai araha ga samarwa," in ji Wang Feng, babban manajan Ansix Tech. "Injiniyoyinmu suna aiki tare da abokin ciniki daga ra'ayi zuwa yawan samarwa, suna tabbatar da cewa kowace shawara - daga matakin kayan aiki zuwa hanyar fitarwa - an yi ta ne da la'akari da jimlar farashin mallakar."
Aikin murfin ginshiƙi na jagora ya nuna wannan falsafar. Ta hanyar magance kowace ƙalubalen fasaha da kyau da kuma amfani da sabbin kayan aiki da kayan aiki, Ansix Tech ta samar da tsari wanda ba wai kawai ya cika duk buƙatun aiki da kyau ba, har ma yana rage farashin kowane ɓangare ga abokin ciniki sosai.
- Kammalawa: Tsarin Gaba don Nan Gaba
Nasarar wannan aikin tana ba da tsari ga masana'antar yin allurar ƙera. A wannan zamani da farashin kayan aiki da makamashi ke ƙaruwa, masana'antun dole ne su yi la'akari da yarjejeniyar farashi mai sauƙi kuma su rungumi injiniyancin farashi mai ɗorewa. Ta hanyar haɗa kwaikwaiyo na zamani, zaɓin kayan aiki masu wayo, sarrafa tsari mai ƙarfi, da fasahar kayan aiki cikin sauri, kamfanoni kamar Ansix Tech suna tabbatar da cewa inganci mai yawa da ƙarancin farashi ba sa rabuwa da juna.
Yayin da kayan cikin mota ke ƙara zama masu inganci kuma matsin lamba na dorewa ke ƙaruwa, ikon samar da kayayyaki masu sarkakiya da inganci a fannin tattalin arziki zai zama babban fa'ida ga gasa. Aikin gyaran murfin shafi na Ansix Tech ya nuna cewa, tare da ƙwarewa mai kyau da kuma tunanin da ya shafi abokan ciniki, wannan fa'idar ta riga ta isa ga kowa.
Don ƙarin bayani game da ƙarfin injin sarrafa allurar Ansix Tech, ziyarci www.ansixtech.com.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi murfin ginshiƙin tuƙi, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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