Babban kayan aikin wasan bidiyo na tsakiya na Volkswagen

Babban allon kayan wasan bidiyo na tsakiya na Volkswagen

Daidaito & Inganci: Yadda Ansix Fasaha tana kawo sauyi a harkar samar da cikin gida ta Volkswagen

A cikin duniyar gasa ta kera motoci, matsin lamba na samar da inganci mai kyau yayin da ake rage farashi akai-akai yana da yawa. Babu inda wannan daidaito ya fi muhimmanci fiye da samar da kayan ciki, inda kyau, juriya, da jin taɓawa ke bayyana ƙwarewar direba. Ga wani muhimmin ɓangare kamar ɓangaren katako na tsakiya na babban na'urar wasan bidiyo - wani babban abin gani da ake hulɗa da shi akai-akai - tsarin ƙera allurar dole ne ya kasance mara aibi.

 

Ansix Tech, ƙwararre a fannin gyaran injinan mota mai inganci, ce ke kan gaba a wannan fanni. Aikin da kamfanin ya yi kwanan nan na ƙera babban allon kayan wasan tsakiya don samfurin Volkswagen mai ban sha'awa yana aiki a matsayin babban aji a masana'antar zamani. Tun daga ƙirar farko har zuwa isarwa ta ƙarshe, Ansix Tech ta yi amfani da tsarin injiniya mai zurfi, kimiyyar kayan aiki, da inganta tsarin aiki, wanda ya cimma babban raguwar farashin kayan aiki ba tare da yin illa ga ingancin da ya dace ba. ƙa'idodi na OEM na duniya.

 

Tsarin: Tsarin Haɗin gwiwa da Tsarin Samfura

Tafiyar ta fara ne da tsarin haɗin gwiwa. Ƙungiyar ƙira ta Volkswagen ta samar da tsarin 3D mai rikitarwa na kayan aikin wasan bidiyo, wanda ke da siffofi masu rikitarwa, wuraren hawa da aka haɗa, da kuma kammala saman Class-A wanda ke buƙatar kamannin da ba shi da lahani, mara lahani. Nan da nan injiniyoyin Ansix Tech suka shiga cikin sake dubawa na Design for Manufacturability (DFM), suna gano matsaloli masu yuwuwa a kusurwoyin daftarin aiki, daidaiton kauri bango, da ƙirar haƙarƙari waɗanda za su iya shafar ƙarfin mold da ƙarfin wani ɓangare.

 

Kafin a fara aiwatar da cikakken tsarin samarwa, ana buƙatar yin amfani da samfurin samfuri cikin sauri. Bugawa ta 3D da kuma samfuran injin CNC, Ansix Tech sun samar da samfuran zahiri don tabbatar da ƙira. Waɗannan samfuran sun ba Volkswagen damar tabbatar da ergonomics, dacewa da abubuwan da ke kusa, da kuma kyawun gabaɗaya. Wannan matakin maimaitawa, wanda aka goyan bayan ra'ayoyin Ansix Tech, ya kawar da kurakuran ƙira masu tsada kafin a yanke ƙarfe, wanda ya kafa harsashin ingantaccen haɓaka samarwa.

 

Kimiyyar Kayan Aiki: Zaɓar Cikakken Polymer

Zaɓin kayan abu muhimmin abu ne na farashi da aiki. Ga allon gyaran ciki, kayan dole ne su samar da ƙarfi mai yawa, kwanciyar hankali mai kyau, juriya ga tasiri mai kyau, da kuma ingancin saman don wasu ayyuka kamar fenti ko ƙera su.

 

Bayan cikakken bincike, Ansix Tech ta zaɓi haɗin PC/ABS mai yawan kwarara, mai ƙarancin warpage (Polycarbonate/Acrylonitrile Butadiene Styrene). Wannan haɗin thermoplastic na injiniya ya samar da daidaito mafi kyau:

 

Ingancin Fuskar Sama: PC/ABS yana ba da kyakkyawan tsari don kammalawa, karɓar fenti cikin sauƙi, fenti mai laushi, ko bugu mai canza ruwa don biyan buƙatun Volkswagen na ado.

 

Aikin Inji: Yana bayar da ƙarfi, tauri, da juriyar zafi (jure yanayin zafi a cikin ɗakin abin hawa) da ake buƙata don ɓangaren ciki na gini.

 

Tsarin sarrafawa: Halayen kwararar sa sun dace da falsafar ƙira mai sirara, wanda ke ba da damar saurin cikawa da rage lokutan zagayowar.

 

Duk da cewa an ƙarfafa PP (Polypropylene) a matsayin madadin mai rahusa, iyakokinsa wajen cimma kammala saman da ya dace sun sa bai dace da wannan aikace-aikacen ba. Zaɓin kayan Ansix Tech ya nuna hanyar da ta dogara da ƙima: zaɓar kayan da ke rage lahani na sarrafawa da kuma ɓarnar aiki ta biyu, ta haka ne rage jimlar farashin mallaka.

 

Tabbatarwa ta Intanet: Ƙarfin Binciken Gudun Mold (DFM)

Da kayan da aka zaɓa, injiniyoyin Ansix Tech sun koma ga software na kwaikwayo na zamani (kamar Autodesk Moldflow) don tabbatar da ƙirar mold da sigogin aiwatarwa ta hanyar amfani da na'urar. Wannan Binciken Gudun Mold na Dijital muhimmin mataki ne don hangowa da hana lahani.

 

Kwaikwayon ya yi kwaikwayon kwararar filastik mai narkewa cikin ramin, yana nazarin:

 

Tsarin Cikowa: Tabbatar da daidaiton cikawa don guje wa tarkon iska da layukan walda a saman da ake gani.

 

Ingancin Sanyaya: Inganta tsarin tashar sanyaya don tabbatar da sanyaya sassa iri ɗaya, wanda shine babban kariya daga alamun warpage da nutsewa.

 

Ragewa da Warpage: Hasashen canje-canjen girma bayan fitarwa, yana bawa injiniyoyi damar rama yanayin mold ɗin kafin lokaci (wani tsari da ake kira "juyawar juyi") don cimma ma'aunin ƙarshe da aka ƙayyade.

 

Ta hanyar magance matsalolin da ka iya tasowa a fannin dijital, Ansix Tech ta guji makonni na gwaji da kurakurai masu tsada a kan ainihin manema labarai, tana hanzarta lokaci zuwa kasuwa da kuma tabbatar da ingantaccen tsari tun daga farko.

 

Injiniyan Zuciya: Tsarin Mold Mai Daidaito

Modulation shine ginshiƙin gyaran allura. Don babban kayan aikin tsakiya mai rikitarwa, Ansix Tech ya ƙera mold mai inganci mai yawa, mai ramuka da yawa tare da fasaloli da yawa na ƙirƙira:

 

Karfe Mai Zurfi da Kogo: Domin jure yawan samar da kayayyaki da kuma kiyaye cikakkiyar kammalawar saman, an yi amfani da ƙarfe mai tauri kamar Formadur® PH 42 Superclean wajen kera ramukan mold. Wannan ƙarfe yana ba da damar gogewa sosai, juriya ga lalacewa, da kuma aiki mai dorewa a kan ɗaruruwan dubban zagayowar.

 

Tsarin Mai Gudu Mai Zafi: An yi amfani da tsarin mai gudu mai zafi mai jere a cikin bawul-ƙofa. Wannan fasaha tana sarrafa daidai lokacin da ake yin allurar filastik a wurare da yawa, tana kawar da layukan kwarara da kuma tabbatar da ingantaccen rarraba matsi na marufi, wanda yake da mahimmanci ga babban ɓangare.

 

Tsarin Rufewa Mai Ci Gaba: Tsarin ɓangaren ya haɗa da ƙananan sassa da fasaloli masu rikitarwa. Ansix Tech ta aiwatar da tsarin zamani na manyan zamiya da ƙananan tubalan ja. Wannan ƙirar "babban zamiya da ƙaramin tubalan ja" ta tabbatar da cewa za a iya fitar da ɓangaren filastik cikin sauƙi ba tare da lalacewa ba, wanda ke tabbatar da ingantaccen samarwa ta atomatik.

 

Tashoshin Sanyaya Masu Daidaituwa: Maimakon hanyoyin da aka haƙa madaidaiciya na gargajiya, Ansix Tech ta yi amfani da hanyoyin sanyaya masu tsari waɗanda aka yi amfani da su ta hanyar bugawa ta 3D ko haƙa ta musamman. Waɗannan hanyoyin suna bin tsarin ɓangaren sosai, suna inganta daidaiton sanyaya sosai kuma suna rage lokacin zagayowar har zuwa 20%.

 

Daga Karfe zuwa Harbi: Kalubalen Masana'antu da Sarrafawa

Fassara ƙirar mold mai kyau zuwa kayan aiki na zahiri ya gabatar da nasa ƙalubalen. Girman kayan aikin mold ɗin ya buƙaci injin CNC mai tsayin axis 5 da EDM (Na'urar Rage Wutar Lantarki) don ƙirƙirar cikakkun bayanai masu rikitarwa. Goge saman Class-A zuwa madubi tsari ne mai wahala da ƙwarewa.

 

A lokacin farkon ɗaukar samfurin, ƙalubalen da aka saba fuskanta wajen ƙera allurar sun bayyana:

 

Yaƙi: Babban ɓangaren da ke da siraran bango yana iya juyawa bayan fitar da shi saboda rashin daidaiton matsin lamba na ciki.

 

Alamun Sinka: Waɗannan na iya bayyana a kan haƙarƙari masu kauri ko tsarin tallafi idan matsin lamba bai isa ba.

 

Lalacewar gani: Layukan kwarara ko bambancin sheƙi akan saman A mai mahimmanci ba a yarda da su ba.

 

Injiniyoyin Ansix Tech sun magance waɗannan matsalolin ta hanyar amfani da hanyar kimiyya da bayanai. Sun daidaita ma'aunin sigogi cikin tsari:

 

Zafin Narkewa & Mold: An gyara shi sosai don inganta kwararar kayan aiki da kuma lu'ulu'u.

 

Tsarin Saurin/Matsakaicin Allura: An gyara shi don cike ramin cikin sauƙi ba tare da haifar da damuwa ko raguwar jijiya ba.

 

Matsi da Lokaci na Marufi: An daidaita shi daidai don rama raguwar kayan ba tare da ɗaukar kaya fiye da kima ba.

 

Lokacin Sanyaya: An inganta shi ta amfani da bayanai daga na'urori masu auna zafi a cikin mold.

 

An auna kowace gyara bisa ga ma'aunin ingancin sassan, wanda hakan ya haifar da "tagar zinare" ta makulli na sigogin tsari wanda ke samar da sassa masu daidaito, marasa lahani.

 

Amfanin Fasaha na Ansix: Al'adar Inganci da Kula da Farashi

Bayan ƙwarewar fasaha, ainihin ƙimar Ansix Tech ta ta'allaka ne a cikin jajircewarta ta gaba ɗaya don rage Jimlar Kuɗin Mallaka ga abokan cinikinta. Wannan aikin na Volkswagen ya nuna wannan falsafar ta ginshiƙai uku:

 

Hankali Kan Kayan Aiki: Ta hanyar zaɓar mafi kyawun matakin PC/ABS, sun rage nauyin wani ɓangare (yana ba da gudummawa ga ingancin mai a cikin abin hawa) da kuma rage ƙimar tarkace daga lahani na sarrafawa ko kammalawa. Dangantakar su ta zurfafa tsakanin masu samar da kayayyaki kuma tana tabbatar da gasa a farashin kayan.

 

Inganta Tsarin Aiki: Kowace daƙiƙa da aka adana a lokacin zagayowar tana fassara kai tsaye zuwa tanadin farashi. Ta hanyar kwaikwayon kwararar mold, sanyaya yanayi, da kuma daidaita sigogin tsari, Ansix Tech ta cimma raguwar lokacin zagayowar kusan kashi 15% idan aka kwatanta da hanyoyin gargajiya don irin wannan ɓangaren. Wannan haɓaka inganci yana rage farashin kowane ɓangare sosai.

 

Tabbatar da Inganci Mai Haɗaka: Inganci yana cikin tsarin, ba a duba shi daga baya ba. Na'urori masu auna sigina na cikin mold suna lura da matsin lamba da zafin rami a ainihin lokacin. Ana tabbatar da kowace rukunin samarwa ta amfani da Injinan aunawa na Coordinate (CMM) da na'urorin auna laser don tabbatar da bin ka'ida. Wannan hanyar aiki tana hana tarin sassan da suka lalace, kawar da sake yin aiki mai tsada, dakatar da layi, da kuma ikirarin garanti ga abokin ciniki.

 

Isarwa Mai Kyau, A Kan Lokaci Kuma Cikakke

Mataki na ƙarshe shine isar da kaya. Da yake fahimtar buƙatun layin haɗa motoci cikin lokaci (JIT), Ansix Tech tana amfani da tsarin gani na atomatik don dubawa na ƙarshe kafin a sanya sassan a cikin marufi na musamman, wanda za a iya sake amfani da shi wanda ke hana karce ko lalacewa yayin jigilar kaya. Haɗin kayan aikinsu yana tabbatar da isar da kaya cikin sauri da aminci ga masana'antar haɗa motoci ta Volkswagen, tare da kammala sarkar darajar.

 

Nasarar samar da na'urar wasan bidiyo ta Volkswagen center console ta sama ta fi kwangilar masana'antu kawai; shaida ce ta rawar da Ansix Tech ta taka a matsayin abokin hulɗa mai mahimmanci. A cikin masana'antar da riba ta yi ƙaranci kuma inganci ba za a iya yin sulhu a kanta ba, Ansix Tech ta nuna cewa ta hanyar ƙira mai wayo, injiniyanci mai ci gaba, da kuma mai da hankali kan inganci, yana yiwuwa a samar da ƙima mai ban mamaki. Ba wai kawai suna ƙera filastik ba ne; suna tsara makomar kera kayan cikin mota masu inganci, masu araha, wani abu ɗaya a lokaci guda.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi babban allon kayan wasan tsakiya na Volkswagen, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

#www.ansixtech.com #ansixtech.com #Volkswagen centre console saman panel #Volkswagen centre console saman panelfactory #Volkswagen centre console saman panelactions #Ansix mold factory #Ansix moud #Ansix moud Ltd #Volkswagen centre console saman panelactions #Ansix injection mold #Ansix injection mold #Ansix centre console saman panelactions #Ansix injection mold #Volkswagen centre console saman panelactions #Volkswagen centre console saman panelactions #Analysis mold #Ansix molds #Ansix tech china #Ansix tech company #Ansix tech facility #Ansix tech #Ansix tech molds #Ansix molds #Ansix molds #Injection mold factory #injection molds Volkswagen centre console saman panelactions #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Injection molds #Injection molds #Volkswagen centre console saman panelactions #injection factory #Volkswagen centre console saman panelactions #Volkswagen centre console #Volkswagen centre console saman panelactions #Volkswagen centre console saman panelactions masana'antar gyaran allura #kamfanin gyaran allura #kamfanin gyaran allura #kamfanin gyaran tsakiya na Volkswagen na sama na allon allura #Kamfanin gyaran tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na Ansix #Kamfanin gyaran jiki na Ansix #Kamfanin gyaran jiki na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Ansix na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Ansix na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na Ansix #Kamfanin gyaran jiki na Ansix #Kamfanin gyaran jiki na Ansix #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na Ansix na sama na allon gyaran allura #Kamfanin gyaran jiki na Ansix na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na Ansix na sama na allon gyaran allura #Kamfanin gyaran jiki na tsakiya na Volkswagen na sama na allon gyaran allura #Kamfanin gyaran jiki na an ... Masana'antar sassan filastik #Mai yin allurar tsakiya ta Volkswagen ta saman injin injin gyaran gashi #Mai yin allurar tsakiya ta Volkswagen ta saman injin gyaran gashi #Mai yin allurar tsakiya ta Volkswagen ta saman injin gyaran gashi #Mai yin allurar tsakiya ta Volkswagen ta saman injin gyaran gashi #Mai yin allurar gashi ta tsakiya ta Volkswagen ta saman injin gyaran gashi #Mai yin allurar gashi ta tsakiya ta Volkswagen ta saman injin gyaran gashi #Mai yin allurar gashi ta daidai #Mai yin allurar gashi ta tsakiya ta Volkswagen ta saman injin gyaran gashi #Mai yin allurar gashi ta daidai #Mai yin allurar gashi mai inganci #Mai yin allurar gashi mai kyau #Mai yin allurar gashi mai girma ... Mould