Mould yepaneru yepamusoro yeVolkswagen centre console
Panera repamusoro reVolkswagen centre console
Kunyatsojeka & Kushanda Nesimba: Sei Ansix Tekinoroji iri kuchinja kugadzirwa kwemukati meVolkswagen
Munyika yemakwikwi ekugadzira mota, kumanikidzwa kwekupa mhando yepamusoro uku uchideredza mitengo zvakanyanya. Hapana kumwe kwakakosha kupfuura kugadzirwa kwezvinhu zvemukati, uko runako, kugara kwenguva refu, uye kunzwa kwekubata zvinotsanangura ruzivo rwemutyairi. Kune chikamu chakakosha senge centre console upper trim panel—inoonekwa zvakanyanya uye inowanzo shandiswa—maitiro ekugadzira injini anofanira kunge asina kana chaanopomerwa.
Ansix Tech, nyanzvi mukugadzira mota dzinoshandisa injini dzemhando yepamusoro, ndiye ari kutungamira mukugadzira mota idzi. Chirongwa chekambani ichi chekugadzira panel yepamusoro yekonsoli yemota yeVolkswagen chinoshanda sekirasi yepamusoro mukugadzira mota dzemazuva ano. Kubva pakugadzira mota dzemhando yepamusoro kusvika pakutumira mota dzekupedzisira, Ansix Tech yakaisa symphony yeinjiniya yepamusoro, sainzi yezvinhu, uye kugadzirisa mashandiro, zvichiita kuti mutengo wezvikamu udzikire zvakanyanya pasina kukanganisa kunaka kwayo. mitemo yeOEM yepasi rose.
Ruzivo: Kugadzira Pamwe Chete uye Kugadzira Mifananidzo
Rwendo rwakatanga nechikamu chekugadzira pamwe chete. Chikwata chekugadzira cheVolkswagen chakapa modhi yakaoma ye3D yekombuta, ine magadzirirwo akaomarara, nzvimbo dzekuisa dzakabatanidzwa, uye kupedzisa kweClass-A kunoda chitarisiko chisina zviyo. Mainjiniya eAnsix Tech vakabva vatanga ongororo yeDesign for Manufacturability (DFM), vachiona matambudziko angangoitika mumakona ekudhirowa, kufanana kweukobvu hwemadziro, uye dhizaini yembabvu inogona kukanganisa kugona kuumbwa uye simba rezvikamu.
Usati watanga kugadzira mold yakakwana, kwaive kwakakosha kuti ugadzire prototyping nekukurumidza. Kudhinda kwe3D uye ma prototypes akagadzirwa neCNC, Ansix Tech yakagadzira mamodheru chaiwo ekusimbisa dhizaini. Ma prototypes aya akabvumira Volkswagen kusimbisa ergonomics, kukodzera zvikamu zviri pedyo, uye runako rwese. Chikamu ichi chekudzokorora, chakatsigirwa nemhinduro dzeAnsix Tech, chakabvisa zvikanganiso zvinodhura zvekugadzira simbi isati yachekwa, zvichigadzira hwaro hwekuwedzera kugadzirwa zvakanaka.
Sainzi Yezvinhu: Kusarudza Polima Yakakwana
Kusarudzwa kwechinhu ndicho chinhu chinonyanya kukosha pamutengo uye mashandiro azvo. Pakushongedza kwemukati, chinhu chacho chinofanira kuva chakasimba, chakasimba, chinodzivirira kukuvadzwa, uye chemhando yepamusoro pakushanda kwechipiri sekupenda kana kugadzira mapuranga.
Mushure mekuongorora kwakazara, Ansix Tech yakasarudza musanganiswa wePC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) une simba rakawanda, usina simba rakawanda. Uyu musanganiswa wethermoplastic weinjiniya unoratidza chiyero chakanaka:
Hunhu Hwepamusoro: PC/ABS inopa substrate yakanaka kwazvo yekupedzisa, kugamuchira pendi zviri nyore, chrome plating, kana kudhinda kwemvura kuti zvienderane nezvinodiwa neVolkswagen.
Kushanda Kwemakanika: Inopa simba rinodiwa, kuomarara, uye kuramba kupisa (kusingapindi tembiricha mukati mekabhini yemotokari) zvinodiwa pachikamu chemukati chechivakwa.
Kugona Kugadziriswa: Hunhu hwayo hwekuyerera hunonyatsokodzera hunyanzvi hwekugadzira madziro matete, zvichiita kuti nguva yekuzadza ikurumidze uye nguva yekutenderera iderere.
Kunyange hazvo PP yakasimbiswa (Polypropylene) ichigona kuva imwe nzira inodhura zvishoma, miganhu yayo mukuwana magumo epamusoro-soro yakaita kuti isakodzere kushandiswa kwemhando yepamusoro uku. Kusarudzwa kwezvinhu zveAnsix Tech kunoratidza nzira inotungamirirwa nemutengo: kusarudza zvinhu zvinoderedza zvikanganiso zvekugadzirisa uye marara ekushanda kwechipiri, nokudaro zvichideredza mari yese yekuva muridzi.
Kusimbiswa Kwechokwadi: Simba reKuongororwa Kwekuyerera Kwemould (DFM)
Nezvakasarudzwa, mainjiniya eAnsix Tech vakashandisa software yepamusoro yekufananidzira (yakadai seAutodesk Moldflow) kuti vasimbise dhizaini yemold uye ma process parameters. Iyi Digital Mold Flow Analysis idanho rakakosha rekufanotaura nekudzivirira zvikanganiso.
Kufungidzira kwacho kwakaratidza kuyerera kwepurasitiki yakanyungudutswa ichipinda mugomba, vachiongorora:
Maitiro Ekuzadza: Kuve nechokwadi chekuti kuzadza kwakaringana kudzivirira misungo yemhepo uye mitsetse yewelding panzvimbo dzinoonekwa.
Kushanda Nesimba Kwekutonhodza: Kugadzirisa marongerwo enzira yekutonhodza kuitira kuti zvikamu zvitonhodze zvakaenzana, inova ndiyo dziviriro huru kubva pakudonha kwemvura uye zviratidzo zvekunyura.
Kuoma uye Kupwanya: Kufanotaura shanduko dzemativi mushure mekuburitswa kwechinhu, zvichibvumira mainjiniya kuti vagadzirise geometry yechiumbwa (maitiro anonzi "inverse contouring") kuti vasvike pamatanho ekupedzisira akatarwa.
Nekugadzirisa matambudziko angangoitika munyika yedhijitari, Ansix Tech yakadzivirira mavhiki ekuedza-nekukanganisa kunodhura panhau chaiyo, ichikurumidzisa nguva yekutenga uye ichivimbisa kuti maitiro acho akasimba kubva pakutanga.
Kugadzira Mwoyo: Dhizaini Yekuumbwa Kwakanyatsonaka
Chiumbwa ichi ndicho chinhu chikuru pakuumbwa kwejekiseni. Pakuumbwa kwekombuta yepakati yakakura, yakaoma, Ansix Tech yakagadzira chiumbwa chakanyatsogadzirwa, chine mapako akawanda chine zvinhu zvitsva zvakasiyana-siyana:
Simbi Yepakati & Yakavharika: Kuti igare yakagadzirwa zvakanyanya uye irambe iine kupedzisa kwakanaka pamusoro, maburi emould akagadzirwa kubva kusimbi yemould yakasimba, senge Formadur® PH 42 Superclean. Simbi iyi inopa kupenya kwakanaka, kuramba kupfeka, uye kushanda nguva dzose kwemazana ezviuru zvemasekeji.
Sisitimu yeHot Runner: Sisitimu yehot runner yakatevedzana yakashandiswa. Iyi tekinoroji inonyatso dzora nguva yekupinza purasitiki panzvimbo dzakasiyana-siyana, ichibvisa mitsetse yekuyerera uye ichiona kupararira kwakakodzera kwekumanikidza, izvo zvakakosha kune chikamu chikuru.
Nzira Yepamusoro Yekubvisa Zvidimbu: Geometry yezvikamu yaisanganisira ma "undercuts" uye zvinhu zvakaoma kunzwisisa. Ansix Tech yakaisa sisitimu yakaoma yema "slide" makuru nema "small pull blocks". Dhizaini iyi ye "big slide plus small pull block" yakaita kuti chikamu chepurasitiki chikwanise kuburitswa zvakanaka pasina kukuvara, zvichivimbisa kugadzirwa kwakavimbika uye otomatiki.
Nzira Dzekutonhodza Dzinochinjika: Panzvimbo penzira dzechinyakare dzakaboorwa zvakananga, Ansix Tech yakashandisa nzira dzekutonhodza dzinochinjika dzakagadzirwa ne3D printing kana kuti drilling yakasarudzika. Nzira idzi dzinotevera denderedzwa rechikamu zvakanyanya, zvichivandudza zvikuru kuenzana kwekutonhodza uye kuderedza nguva yekutenderera kusvika ku20%.
Kubva paSimbi Kuenda kuShot: Dambudziko reKugadzira & Kugadzirisa
Kushandura dhizaini yemhando yepamusoro yechimurenga kuita chishandiso chaicho kwakaunza matambudziko ayo. Hukuru hwezvinhu zvechimurenga hwaida michina yeCNC ine 5-axis uye EDM (Electrical Discharge Machining) kuti pagadzirwe zvinhu zvakaoma. Kupukuta pamusoro peClass-A kusvika pagirazi kwaive basa rakaoma uye rine hunyanzvi.
Munguva yekutanga yekutora sampuli, matambudziko akajairika ekuumba majekiseni akaonekwa:
Warpage: Chikamu chikuru, chine madziro matete chaigona kukotama mushure mekubuda ropa nekuda kwekumanikidzwa kwemukati kusina kuenzana.
Zviratidzo zveSink: Izvi zvinogona kuonekwa pamusoro pembabvu dzakakora kana zvivako zvinotsigira kana kumanikidzwa kwepakeji kusina kukwana.
Zvikanganiso Zvinoonekwa: Mitsetse yekuyerera kana kusiyana kwechiedza paA-surface kwaisagamuchirwa.
Mainjiniya eAnsix Tech vakagadzirisa nyaya idzi kuburikidza nenzira yesainzi, inotungamirirwa nedata. Vakagadzirisa zvakarongeka matrix yemaparameter:
Kupisa Kunyunguduka & Kuoma: Yakagadzirwa zvakanaka kuti iwedzere kuyerera kwezvinhu uye kupenya kwesimbi.
Kumhanya/Kudzvanywa Kwejekiseni: Yakagadziridzwa kuti izadze gomba zvakanaka pasina kukonzera kusvetwa kana kudonha kwemvura.
Kumanikidzwa Kwekurongedza Nenguva: Yakanyatsogadziriswa kuti itsigire kudzikira kwezvinhu pasina kurongedza zvakanyanya.
Nguva Yokutonhodza: Yakagadziridzwa uchishandisa data kubva kuma sensor ekupisa ari mukati memold.
Kugadziriswa kwega kwega kwakayerwa zvichienderana nematanho emhando yezvikamu, zvichikonzera "hwindo regoridhe" rakakiyiwa mukati rema process parameters akaburitsa zvikamu zvinoenderana, zvisina zvikanganiso.
Kubatsira kweAnsix Tech: Tsika yeKushanda Nesimba uye Kudzora Mutengo
Kupfuura hunyanzvi hwehunyanzvi, kukosha kwechokwadi kweAnsix Tech kuri mukuzvipira kwayo kwakazara kuderedza Mutengo Wese weKuvaka Kwemotokari kune vatengi vayo. Chirongwa ichi cheVolkswagen chinoratidza hunhu uhwu kuburikidza nepfungwa nhatu huru:
Ungwaru hwezvinhu: Nekusarudza giredhi rePC/ABS rakakodzera, vakaderedza huremu hwezvikamu (zvichibatsira mukushandisa mafuta zvakanaka) uye vakaderedza mitengo yezvimedu kubva pakugadzirisa kana kupedzisa zvikanganiso. Hukama hwavo hwakadzama nevatengesi hunoitawo kuti mutengo wezvinhu ukwane.
Kugadzirisa Maitiro: Sekondi yega yega inochengetwa munguva yekufamba kwemhepo inoshandura zvakananga kuchengetedza mari. Kuburikidza nemuenzaniso wekuyerera kwemuforoma, kutonhora kwakabatana, uye kugadzirisa ma process parameters, Ansix Tech yakawana kudzikiswa kwenguva yekufamba kwemhepo ne15% zvichienzaniswa nenzira dzechinyakare dzechikamu chakafanana. Kuwedzerwa uku kwekushanda kunoderedza zvakanyanya mutengo pachikamu chimwe nechimwe.
Kuvimbiswa Kwemhando Yakabatana: Hunhu hwakavakirwa mukuita, kwete kuongororwa mushure mezvo. Masensa ari muchimiro anotarisa kumanikidzwa kwemukati uye tembiricha panguva chaiyo. Batch yega yega yekugadzira inosimbiswa uchishandisa Coordinate Measuring Machines (CMM) uye laser scanners kuve nechokwadi chekutevedzera mativi. Iyi nzira yekudzivirira inodzivirira zvikamu zvezvikamu zvisina kunaka, ichibvisa kugadzirisa kunodhura, kumira kwemutsetse, uye kukumbira waranti kumutengi.
Kupa Kukosha, Panguva Uye Zvakazara
Danho rekupedzisira nderekutumira. Vachinzwisisa zvinodiwa neJIT panguva chaiyo (JIT) yemitsetse yekubatanidza mota, Ansix Tech inoshandisa masisitimu ekuona otomatiki kuti vaongorore kekupedzisira zvikamu zvisati zvaiswa mumapakeji akagadzirwa, anogona kudzokororwa anodzivirira kukwenya kana kushanduka panguva yekufambisa. Kufambiswa kwavo kwakabatana kunoita kuti kutumirwa nekukurumidza uye kwakavimbika kufekitori yekubatanidza mota yeVolkswagen, zvichipedzisa ketani yemutengo.
Kubudirira kwekugadzirwa kweVolkswagen centre console upper trim panel hakusi kungova chibvumirano chekugadzira; humbowo hwebasa reAnsix Tech semubatsiri wehurongwa. Muindasitiri umo mikana iri mishoma uye mhando isingakurukuriranwe, Ansix Tech inoratidza kuti kuburikidza nekugadzira kwakangwara, mainjiniya epamusoro, uye kutarisa kusingazununguki pakushanda zvakanaka, zvinokwanisika kupa kukosha kwakanyanya. Havasi kungogadzira mapurasitiki chete; vari kuumba remangwana rekugadzira mukati memotokari zvinodhura uye zvemhando yepamusoro, chimwe chinhu chakanyatsojeka panguva.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neVolkswagen center console upper trim panel, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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