I-mold yephaneli ephezulu ye-console yeziko leVolkswagen

Iphaneli yokuhlobisa ephezulu ye-Volkswagen centre console

Ukuchaneka nokusebenza kakuhle: Njani I-Ansix Itekhnoloji iguqula imveliso yangaphakathi yeVolkswagen

Kwihlabathi lokhuphiswano lokuvelisa iimoto, uxinzelelo lokubonelela ngomgangatho ophezulu ngelixa unciphisa iindleko ngokungagungqiyo lukhulu. Akukho ndawo ibaluleke kakhulu kule bhalansi ngaphezu kokuveliswa kwezinto zangaphakathi, apho ubuhle, ukuqina, kunye nokuziva okuchukumisayo kuchaphazela amava omqhubi. Kwinxalenye ebalulekileyo njengephaneli yomgangatho ophezulu wekhonsoli ephakathi—ebonakala kakhulu kwaye isetyenziswa rhoqo—inkqubo yokubumba inaliti kufuneka ingabi nasiphako.

 

I-Ansix Tech, ingcali ekubumbeni iimoto ezisebenza kakuhle, ingcali ekubumbeni iimoto ezisebenza kakuhle. Iprojekthi yakutshanje yenkampani yokwenza iphaneli ye-upper trim ye-centre console yemodeli yeVolkswagen isebenza njengeklasi ephambili kwimveliso yanamhlanje. Ukususela kuyilo lokuqala ukuya ekuhanjisweni kokugqibela, i-Ansix Tech isebenzise i-symphony yobunjineli obuphambili, isayensi yezinto eziphathekayo, kunye nokulungiswa kwenkqubo, ifezekisa ukwehla okukhulu kweendleko zecandelo ngaphandle kokubeka emngciphekweni umgangatho ongqongqo. imigangatho ye-OEM yehlabathi.

 

Isicwangciso: Uyilo oluBambiseneyo kunye nePrototyping

Uhambo luqale ngesigaba soyilo esisebenzisanayo. Iqela loyilo leVolkswagen libonelele ngemodeli entsonkothileyo ye-3D ye-console trim, enemilo entsonkothileyo, iindawo zokufakela ezidibeneyo, kunye nokugqitywa komphezulu weClass-A okufuna inkangeleko engenasiphako, engenazikhonkwane. Iinjineli ze-Ansix Tech ziqale kwangoko uphononongo lwe-Design for Manufacturability (DFM), zichonga iingxaki ezinokubakho kwii-engile zedrafti, ukufana kobukhulu bodonga, kunye noyilo lweembambo ezinokuchaphazela ukubumbeka kunye namandla enxalenye.

 

Ngaphambi kokuba uzibophelele kwimveliso epheleleyo, kwakubalulekile ukwenza iiprototype ngokukhawuleza. Ukuprinta kwe-3D kunye neeprototypes ezenziwe ngomatshini we-CNC, i-Ansix Tech ivelise iimodeli ezibonakalayo zokuqinisekisa uyilo. Ezi prototypes zivumele iVolkswagen ukuba iqinisekise i-ergonomics, ivumelane nezinto ezikufutshane, kunye nobuhle ngokubanzi. Eli nqanaba lokuphindaphinda, elixhaswa yingxelo ye-Ansix Tech, lisuse iziphene zoyilo ezibizayo ngaphambi kokuba intsimbi isikwe, labeka isiseko semveliso ethambileyo.

 

Isayensi yezinto eziphathekayo: Ukukhetha iPolymer egqibeleleyo

Ukukhethwa kwezinto zokwakha kubalulekile kakhulu kwixabiso nokusebenza kakuhle. Kwiphaneli yokuhombisa yangaphakathi, izinto zokwakha kufuneka zibe nokuqina okuphezulu, uzinzo oluhle kakhulu, ukumelana nempembelelo entle, kunye nomgangatho ophezulu womphezulu kwimisebenzi yesibini efana nokupeyinta okanye ukukrola.

 

Emva kohlalutyo olucokisekileyo, i-Ansix Tech ikhethe umxube we-PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) ohamba kakuhle, nongenazingxaki kangako. Olu hlobo lwe-thermoplastic yobunjineli lunemilinganiselo efanelekileyo:

 

Umgangatho woMphezulu: I-PC/ABS ibonelela ngesiseko esifanelekileyo sokugqibezela, ukwamkela ngokulula iipeyinti, i-chrome plating, okanye ukuprinta ngokudlulisa amanzi ukuze kuhlangatyezwane neemfuno zobuhle beVolkswagen.

 

Ukusebenza koomatshini: Inika amandla afunekayo, ukuqina, kunye nokumelana nobushushu (ukumelana nobushushu ngaphakathi kwikhabhathi yemoto) okufunekayo kwinxalenye yangaphakathi yesakhiwo.

 

Ukuqhubekeka kokusebenza: Iimpawu zayo zokuhamba zilungele kakuhle ifilosofi yoyilo oluseludongeni oluncinci, nto leyo evumela amaxesha okuzalisa akhawuleze kwaye amaxesha okujikeleza ancitshiswe.

 

Nangona i-PP eqinisiweyo (iPolypropylene) inokuba yindlela engabizi kakhulu, imida yayo ekufezekiseni ukugqitywa komphezulu osemgangathweni yenze ukuba ingafaneleki kolu setyenziso lweprimiyamu. Ukukhethwa kwezinto ze-Ansix Tech kubonisa indlela eqhutywa yixabiso: ukukhetha izinto ezinciphisa iziphene zokucubungula kunye nenkunkuma yokusebenza yesibini, ngaloo ndlela kunciphisa iindleko zizonke zobunini.

 

Ukuqinisekiswa kweVirtual: Uhlalutyo lweMandla oMsinga (iDFM)

Ngezixhobo ezikhethiweyo, iinjineli ze-Ansix Tech zisebenzise isoftware yokulinganisa ephucukileyo (efana ne-Autodesk Moldflow) ukuqinisekisa uyilo lwe-mold kunye neeparamitha zenkqubo. Olu Hlalutyo lwe-Digital Mold Flow lunyathelo elibalulekileyo lokuqikelela nokuthintela iziphene.

 

Olu vavanyo lubonise indlela iplastiki enyibilikisiweyo ejikeleza ngayo umngxuma, luhlalutya:

 

Ipateni yokuzalisa: Ukuqinisekisa ukuzaliswa okulinganayo ukuze kuthintelwe imigibe yomoya kunye nemigca yokuwelda kwiindawo ezibonakalayo.

 

Ukusebenza kakuhle kokupholisa: Ukuphucula uyilo lwetshaneli yokupholisa ukuqinisekisa ukupholisa okulinganayo kweendawo, oluyindlela ephambili yokuzikhusela kwi-warpage kunye neempawu zokusinki.

 

Ukushwabana kunye neWarpage: Ukuqikelela utshintsho olunobukhulu emva kokukhupha, okuvumela iinjineli ukuba zihlawulele kwangaphambili i-mold geometry (inkqubo ebizwa ngokuba yi-"inverse contouring") ukuze kufezekiswe ubukhulu bokugqibela obuchaziweyo.

 

Ngokusombulula iingxaki ezinokubakho kwicandelo ledijithali, i-Ansix Tech iphephe iiveki zokuzama iimpazamo ezibizayo kwiindaba zokwenyani, ikhawulezisa ixesha lokuthengisa kwaye iqinisekisa inkqubo eqinileyo ukususela kwifoto yokuqala.

 

Ubunjineli bentliziyo: Uyilo oluchanekileyo lweMold

Isikhunta sisisiseko se-injection molding. Kwi-trim enkulu neyinkimbinkimbi ye-center console, i-Ansix Tech iyile isikhunta esichanekileyo nesinomqolo omninzi esineempawu ezininzi ezintsha:

 

Intsimbi Engundoqo Neyomngxuma: Ukuze ikwazi ukumelana nokuveliswa okuphezulu nokugcina umphezulu ugqibelele, imingxunya yemingundo yenziwe ngentsimbi yemingundo eqinileyo, efana neFormadur® PH 42 Superclean. Le ntsimbi inika ukupholishwa okugqwesileyo, ukumelana nokuguguleka, kunye nokusebenza rhoqo kwiindlela ezingamakhulu amawaka zemijikelo.

 

Inkqubo yeHot Runner: Kusetyenziswe inkqubo ye-hot runner elandelelanayo ye-valve-gate. Le teknoloji ilawula ngokuchanekileyo ixesha lokufakwa kweplastiki kwiindawo ezininzi, isusa imigca yokuhamba kwamanzi kwaye iqinisekise ukusasazwa koxinzelelo lokupakisha olufanelekileyo, nto leyo ibaluleke kakhulu kwinxalenye enkulu.

 

Indlela Ephucukileyo Yokudiliza: Ijiyometri yenxalenye yayiquka ukunqunyulwa kwe-undercuts kunye neempawu ezintsonkothileyo. I-Ansix Tech isebenzise inkqubo enobuchule yee-slides ezinkulu kunye neebhloko ezincinci zokutsala. Olu yilo "lwe-slide enkulu kunye nebhloko encinci yokutsala" luqinisekisile ukuba inxalenye yeplastiki inokukhutshwa kakuhle kwaye ngaphandle komonakalo, okuqinisekisa imveliso ethembekileyo nezenzekelayo.

 

Iitshaneli Zokupholisa Ezihambelanayo: Endaweni yeetshaneli zemveli ezigrunjwe ngokuthe tye, i-Ansix Tech isebenzise iitshaneli zokupholisa ezihambelanayo ezenziwe ngomatshini wokuprinta we-3D okanye ukugrumba okukhethekileyo. Ezi tshaneli zilandela uyilo lwenxalenye ngokusondeleyo, ziphucula kakhulu ukufana kokupholisa kwaye zinciphisa ixesha lokujikeleza ukuya kuthi ga kwi-20%.

 

Ukusuka kwiNtsimbi ukuya kwiShot: Umngeni woKwenziwa nokuQhutywa

Ukuguqulela uyilo oluntsonkothileyo lwe-mold lube sisixhobo esibonakalayo kuye kwazisa imingeni yalo. Ubukhulu obukhulu bezinto ze-mold bufuna i-ultra-ethetic, 5-axis CNC machining kunye ne-EDM (Electrical Discharge Machining) ukwenza iinkcukacha ezintsonkothileyo. Ukupolisha umphezulu weClass-A ukuya kwisipili kwakuyinkqubo enzima nenobuchule.

 

Ngexesha lesigaba sokuqala sokuthatha iisampulu, kwavela imingeni eqhelekileyo yokubumba ngenaliti:

 

I-Warpage: Inxalenye enkulu, enodonga oluncinci yayinokujijeka emva kokukhupha ngenxa yoxinzelelo lwangaphakathi olungalinganiyo.

 

Iimpawu zesinki: Ezi zinokubonakala phezu kweembambo ezityebileyo okanye kwizakhiwo ezixhasayo ukuba uxinzelelo lokupakisha alwanelanga.

 

Iziphene Zokubonakala: Imigca yokuhamba okanye utshintsho olukhanyayo kumphezulu we-A obalulekileyo belungamkelekanga.

 

Iinjineli zeenkqubo ze-Ansix Tech zisombulule le micimbi ngendlela yesayensi, eqhutywa yidatha. Zilungise ngokucwangcisiweyo imatriki yeeparameter:

 

Ubushushu bokunyibilika kunye nokubumba: Kulungiswe kakuhle ukuze kuphuculwe ukuhamba kwezinto kunye nokwakheka kwekristale.

 

Isantya/Iprofayili yoXinzelelo: Ilungiswe ukuze izalise umngxuma kakuhle ngaphandle kokubangela uxinzelelo okanye ukutsiba.

 

Uxinzelelo kunye nexesha lokuPakisha: Ilinganiswe ngokuchanekileyo ukuze ihlawulele ukuncipha kwezinto ngaphandle kokupakisha kakhulu.

 

Ixesha Lokupholisa: Kulungiselelwe kusetyenziswa idatha evela kwiinzwa zobushushu ezingaphakathi kwesikhunta.

 

Uhlengahlengiso ngalunye lulinganiswe ngokwemilinganiselo yomgangatho wenxalenye, nto leyo eyakhokelela "kwifestile yegolide" evaliweyo yeeparameter zenkqubo ezivelise iindawo ezihambelanayo nezingenasiphako.

 

Inzuzo ye-Ansix Tech: Inkcubeko yokusebenza kakuhle kunye nokulawula iindleko

Ngaphaya kobuchule bobuchwephesha, ixabiso lokwenyani le-Ansix Tech likwizibophelelo zayo ezipheleleyo zokunciphisa iindleko ezipheleleyo zobunini kubathengi bayo. Le projekthi yeVolkswagen imisela le ngcamango ngeentsika ezintathu eziphambili:

 

Ubulumko Bezinto Eziphathekayo: Ngokukhetha umgangatho ofanelekileyo we-PC/ABS, banciphise ubunzima benxalenye (okufaka isandla ekusebenzeni kakuhle kwepetroli yesithuthi) kwaye banciphisa amaxabiso ezinto ezilahliweyo ezivela ekucutshungulweni okanye ekugqityweni kweziphene. Ubudlelwane babo obuqinileyo nabathengisi buqinisekisa ukukhuphisana kweendleko zezinto eziphathekayo.

 

Ukuphucula Inkqubo: Imizuzwana nganye egciniweyo kwixesha lomjikelo iguqulela ngqo ekongeni iindleko. Ngokusebenzisa ukulinganisa ukuhamba kwesikhunta, ukupholisa okucwangcisiweyo, kunye neeparamitha zenkqubo ezilungisiweyo, i-Ansix Tech ifikelele ekunciphiseni ixesha lomjikelo malunga ne-15% xa kuthelekiswa neendlela eziqhelekileyo zenxalenye efanayo. Oku kunyusa ukusebenza kunciphisa kakhulu iindleko ngenxalenye nganye.

 

Uqinisekiso loMgangatho oluDibeneyo: Umgangatho wakhelwe kwinkqubo, awuhlolwa emva koko. Izinzwa ezikwimold zijonga uxinzelelo kunye nobushushu ngexesha langempela. Yonke imveliso iqinisekiswa kusetyenziswa iiCoordinate Measuring Machines (CMM) kunye nee-laser scanners ukuqinisekisa ukuthotyelwa kobukhulu. Le ndlela yokuthintela ithintela iinxalenye ezineziphene, isusa ukuphinda kusetyenzwe ngokubizayo, ukumiswa kwemigca, kunye namabango ewaranti kumthengi.

 

Ukuhambisa Ixabiso, Ngexesha Nangokupheleleyo

Inyathelo lokugqibela kukuhanjiswa kwempahla. Ngokuqonda iimfuno ze-JIT ngexesha elifanelekileyo (JIT) zemigca yokuhlanganisa iimoto, i-Ansix Tech isebenzisa iinkqubo zokubona ezizenzekelayo ukuze zihlolwe okokugqibela ngaphambi kokuba iinxalenye zifakwe kwiphakheji eyenzelwe wena, enokusetyenziswa kwakhona ethintela ukukrweleka okanye ukuguquka ngexesha lokuhamba. Izinto zabo ezidityanisiweyo ziqinisekisa ukuhanjiswa ngokukhawuleza nangokuthembekileyo kwisityalo sokudibanisa iimoto sikaVolkswagen, zigqibezela uthotho lwexabiso.

 

Imveliso ephumeleleyo yephaneli ye-upper trim yeVolkswagen center console ingaphezulu nje kwesivumelwano sokuvelisa; bubungqina bendima ye-Ansix Tech njengeqabane elinobuchule. Kwishishini apho imida incinci kwaye umgangatho ungaxoxiswana, i-Ansix Tech ibonisa ukuba ngoyilo olukrelekrele, ubunjineli obuphambili, kunye nokugxila okungagungqiyo ekusebenzeni kakuhle, kunokwenzeka ukubonelela ngexabiso elibalaseleyo. Azizo nje iplastiki ezibumbayo; zibumba ikamva lokwenziwa kwangaphakathi kweemoto okungabizi kakhulu, okusemgangathweni ophezulu, into enye echanekileyo ngexesha.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nephaneli ephezulu ye-Volkswagen center console, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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