Cov raj mis cia khoom noj thiab cov raj mis sau pwm
Cov raj mis cia khoom noj thiab cov raj mis sau pwm
Kev Tsim Kho Kom Zoo Tshaj Plaws Ua Tau Raws Li Kev Siv Nyiaj Txiag: Sab Hauv Ansix Tech's Brine Shrimp Tube Manufacturing Revolution
Hauv lub ntiaj teb kev sib tw heev ntawm kev txhaj tshuaj molding, ib qhov project tuaj yeem ua piv txwv rau tag nrho lub tuam txhab lub tswv yim. Ansix Tech qhov project cia thiab sau cov cw dej hiav txwv tsis ntev los no tau dhau los ua ib qho kev kawm txog yuav ua li cas kev tsim kho tshiab tuaj yeem tsav cov nqi qis yam tsis muaj kev cuam tshuam rau qhov zoo, teeb tsa tus qauv tshiab rau kev lag luam.
Hauv lub ntiaj teb tshwj xeeb ntawm kev ua liaj ua teb thiab kev tshawb fawb txog kev tshawb fawb, cov cw dej ntsev uas tsis muaj zog ua lub luag haujlwm tseem ceeb heev. Cov crustaceans me me no ua haujlwm ua cov khoom noj tseem ceeb rau cov liaj teb ntses thiab ua cov qauv muaj nqis rau kev tshawb fawb hauv chaw kuaj mob. Lawv qhov chaw khaws cia thiab sau cov khoom siv xav tau cov khoom siv tshwj xeeb uas ua haujlwm tau zoo thiab muaj txiaj ntsig zoo. Rau Ansix Tech, tus thawj coj hauv kev txhaj tshuaj molding, qhov kev sib tw ntawm kev tsim cov khoom no tau dhau los ua qhov qhia txog lawv lub tswv yim engineering tag nrho - qhov twg txhua qhov kev txiav txim siab tsim qauv, kev xaiv cov khoom siv, thiab kev ua kom zoo dua qub tau tshuaj xyuas los ntawm ob qho tib si. cov iav ntawm kev ua tau zoo thiab kev siv nyiaj tsawg.
Qhov project cia thiab sau cov ntses brine shrimp, tsim los rau ib lub tuam txhab muag khoom siv aquaculture, qhia txog kev tsim khoom niaj hnub no uas zoo dua li kev tsim khoom yooj yim. Nws sawv cev rau kev koom tes ua ke uas cov kws tsim pwm muaj lub hauv paus tseem ceeb rau kev vam meej ntawm cov khoom. Txij li thaum pib CAD qauv mus txog rau qhov kawg ntawm kev xa khoom, Ansix Tech tau siv lub tswv yim dav dav uas sib koom ua ke cov ntsiab cai pwm kev tshawb fawb nrog kev nkag siab txog kev lag luam, thaum kawg xa cov khoom zoo tshaj plaws ntawm tus nqi qis dua.
1 Daim Qauv Tsim Kho: Los ntawm Lub Tswv Yim mus rau DFM Kev Pom Zoo
Qhov project no tsis yog pib nrog hlau thiab yas, tab sis nrog pixels thiab cov kev teeb tsa. Tus neeg siv khoom thawj zaug tsim rau lub raj cia khoom - lub thawv cylindrical nrog cov yam ntxwv kev tuav ua ke - thiab lub raj sau - ib qho khoom zoo li lub raj mis nrog cov khoom lim dej zoo - tau nthuav tawm ntau qhov kev cov nyom txhaj tshuaj molding. Ansix Tech pab pawg engineering tam sim ntawd koom nrog kev sib koom tes Tsim rau Manufacturability (DFM) kev tshuaj xyuas, ib theem tseem ceeb uas txog li 80% ntawm cov khoom kawg tus nqi raug txiav txim siab.
Kev ua raws li cov ntsiab cai tseem ceeb ntawm DFM yog qhov tseem ceeb heev. Pab neeg thawj qhov kev nqis tes ua yog kom ua kom cov phab ntsa tuab sib npaug thoob plaws ob qho khoom. Raws li cov lus qhia ntawm kev lag luam hais, kev tswj cov phab ntsa sib xws (feem ntau yog 1-3 hli) yog qhov tseem ceeb los tiv thaiv cov qhov tsis zoo xws li kev nkhaus, cov cim dej, thiab kev ntxhov siab sab hauv thaum lub sijhawm txias. Rau lub raj cia khoom, qhov no txhais tau tias yuav tsum tsiv cov tav sab nraud kom zoo. Tau txais kev tshoov siab los ntawm cov qauv tsim hauv cov thawv thauj khoom noj hiav txwv, pab neeg tau teev cov tav uas tawm mus sab nraud, ua kom ntseeg tau tias qhov chaw sab hauv tseem zoo meej - qhov yuav tsum tau ua tsis tau los tiv thaiv kev raug mob rau cov cw dej ntsev.
Tsis tas li ntawd xwb, lub kaum sab xis tsawg kawg nkaus ntawm 1.5 degrees tau siv rau txhua qhov chaw ntsug. Qhov me me no daim kab xevr, feem ntau tsis quav ntsej thaum tsim thaum ntxov, yog qhov tseem ceeb rau kev ua kom huv si, tsis muaj kev puas tsuaj ntawm cov khoom tawm ntawm lub pwm. Tib lub sijhawm, cov ces kaum ntse tau hloov nrog cov fillets ntawm tsawg kawg 0.5 hli radius. Qhov kev hloov pauv yooj yim no txo cov kev ntxhov siab hauv qhov kawg yas thiab, qhov tseem ceeb ib yam nkaus, txhim kho cov dej ntws ntawm cov yas yaj thaum lub sijhawm txhaj tshuaj, txo qhov siab uas xav tau los sau lub pwm.
Qhov kawg ntawm theem no yog kev tshuaj xyuas Mold Flow Analysis (MFA). Cov software simulation zoo no tau kwv yees seb cov yas yuav ua li cas hauv pwm. Cov engineers tau tshuaj xyuas cov qauv sau, txheeb xyuas cov kab vuam (qhov chaw tsis muaj zog uas cov nplaim yaj sib ntsib), thiab taw qhia cov cheeb tsam uas muaj kev pheej hmoo ntawm cov pa lossis kev ntsws ntau dhau. Los ntawm kev kho cov teeb meem no ua ntej txiav cov hlau - xws li hloov chaw rooj vag thiab ua kom zoo dua cov qauv channel txias - Ansix Tech tshem tawm cov pwm kim thiab siv sijhawm ntau. Qhov kev lees paub digital no yog lub hauv paus ntawm lawv txoj hauv kev tsim khoom "yog thawj zaug", txhais tau tias cov nqi tsim khoom qis dua thiab lub sijhawm sai dua rau kev lag luam rau tus neeg siv khoom.
2 Kev Xaiv Khoom Siv Tseem Ceeb: Kev Sib Npaug ntawm Kev Ua Tau Zoo thiab Kev Lag Luam
Kev xaiv cov khoom yas zoo yog qhov tseem ceeb uas cuam tshuam rau kev ua haujlwm ntawm cov khoom, kev tsim khoom, thiab tus nqi kawg. Rau cov raj xa dej ntses brine, qhov chaw ua haujlwm - kev raug dej ntsev tas li, cov khoom siv hauv lub cev, thiab xav tau kev tua kab mob ntau zaus - tau ua rau muaj cov neeg sib tw tsawg.
Tom qab kev sim ua tib zoo, Ansix Tech pom zoo kom siv Polypropylene (PP) rau cov khoom tseem ceeb. PP muaj qhov sib npaug zoo ntawm kev tiv taus tshuaj lom neeg, kev ruaj khov, thiab kev lag luam zoo. Nws qhov ceev qis txhais tau tias muaj ntau qhov hauv ib kilogram ntawm cov khoom siv raw, txuag tau tus nqi ncaj qha. Qhov tseem ceeb tshaj, PP cov yam ntxwv ntws zoo heev tso cai rau nws kom sau cov ntu nyias-phab ntsa thiab cov qauv nyuaj yooj yim dua, ua rau siv cov kev txhaj tshuaj qis dua thiab txo qhov hnav ntawm cov pwm nws tus kheej.
Rau cov khoom tseem ceeb, cov khoom siv hnav hnyav xws li lub lim dej sau, tau teev tseg ib lub nylon uas muaj iav puv. Kev ntxiv cov iav fibers ua rau cov khoom siv ruaj khov, ruaj khov, thiab tiv taus kev sib txhuam ntau ntxiv. Txawm hais tias cov khoom siv engineering-grade no muaj tus nqi siab dua rau ib-kilogram, nws lub neej ntev thiab kev ua tau zoo hauv daim ntawv thov uas nyuaj heev tiv thaiv kev hloov pauv ntau zaus, muab tus nqi qis dua rau tus neeg siv kawg.
Ansix Tech txoj kev txuag nyiaj tau pom tseeb tshwj xeeb hauv lawv txoj kev npaj yuav khoom. Es tsis txhob xaiv cov resin zoo tshaj plaws, cov khoom siv nruj me ntsis, lawv tau ua haujlwm nrog cov neeg muab khoom siv los xaiv qib "dav-specification" ntawm PP. Cov khoom siv no, thaum zoo meej rau daim ntawv thov, muaj ntau yam khoom siv tau txais (xws li cov ntsuas dej yaj) thiab yog li ntawd pheej yig dua. Txhawm rau tswj hwm qhov sib txawv ntawm cov resin no, lub tuam txhab tau cia siab rau nws cov txheej txheem tswj hwm thiab cov ntsuas siab cavity kom kho cov pwm pwm hauv lub sijhawm tiag tiag, kom ntseeg tau tias qhov zoo ntawm qhov khoom sib xws txawm tias cov khoom siv hloov pauv.
Rooj 1: Cov Khoom Siv Tseem Ceeb rau Cov Cheebtsam ntawm Cov Raj Mis Ntses Brine
3 Lub Plawv ntawm Cov Txheej Txheem: Kev Tsim thiab Ua Pwm Zoo
Thaum tsim thiab cov khoom siv tiav lawm, qhov kev tsom mus rau kev tsim cov pwm - cov cuab yeej hlau uas muaj kev ua haujlwm siab uas yuav txhais tau tias muaj ntau txhiab qhov chaw tsim khoom. Ansix Tech saib cov pwm tsis yog tsuas yog cov cuab yeej tsim khoom xwb, tab sis kuj yog ib qho "lub thawv siab thiab cov khoom siv hloov pauv cua sov".
Kev xaiv hlau yog thawj qhov kev txiav txim siab tseem ceeb. Rau feem ntau ntawm cov pwm qhov thiab cov cores, cov hlau P20 uas tau ua ntej lawm tau raug xaiv. Nws muab qhov sib npaug zoo ntawm kev siv tshuab, kev txhuam, thiab kev ruaj khov rau kev tsim khoom PP ntau. Rau cov pins tseem ceeb uas nyuaj thiab tsis yooj yim uas tsim cov qhov me me ntawm lub sieve, cov hlau H13 uas tau ua kom kim dua tau raug siv. Nws qhov kev tiv thaiv kev hnav zoo dua ua kom cov yam ntxwv zoo no tswj tau lawv qhov tseeb thoob plaws tag nrho cov khoom tsim tawm, zam kev siv sijhawm tsis ua haujlwm kim rau kev kho pwm.
Qhov ua tau zoo ntawm cov pwm feem ntau yog los ntawm nws lub tshuab cua txias. Cov kws ua haujlwm Ansix Tech tau tsim ib txoj kab ke txias uas ua raws li cov duab ntawm qhov chaw geometry kom ze li sai tau. Qhov no ua rau kom muaj cua sov ntau tshaj plaws, uas yog qhov tseem ceeb vim tias kwv yees li 80% ntawm lub voj voog txhaj tshuaj molding yog rau kev txias. Los ntawm kev siv cov dej ntws tsis ruaj khov thiab txuas cov pwm rau cov tswj kub ua haujlwm siab, pab pawg tau ua tiav qhov ceev ceev thiab sib npaug dua. Qhov no txo cov vib nas this ntawm txhua lub voj voog - kev txuag uas, ntau dua ntau pua txhiab lub voj voog, sawv cev rau kev txo qis ntawm lub zog thiab lub sijhawm siv tshuab.
Lub tshuab khiav thiab lub qhov rooj tau tsim los kom txo qhov kev poob siab thiab cov khoom pov tseg. Lub tshuab khiav kub tau siv rau lub raj cia khoom, tshem tawm cov yas sprue khov kho thiab cov khiav uas cuam tshuam nrog cov khiav txias. Qhov no txhais tau tias 100% ntawm cov yas txhaj tshuaj yog siv los ua cov khoom muag tau, txo cov khoom pov tseg. Lub rooj vag - cov chaw nkag uas cov yas nkag mus rau hauv qhov chaw - tau ua tib zoo ntsuas thiab tso rau hauv qhov chaw kom ntseeg tau tias muaj kev sib npaug yam tsis muaj qhov tsis zoo lossis kev ntxhov siab ntau dhau ntawm cov khoom.
Thaum kawg, tau tsim ib lub tshuab ejection uas ruaj khov. Nws muaj ntau lub ejector pins thiab tes tsho uas tau teeb tsa zoo kom siv zog sib npaug thoob plaws qhov chaw, kom ntseeg tau tias nws raug tso tawm ntawm pwm yam tsis muaj kev cuam tshuam lossis lo, txawm tias thaum lub sijhawm voj voog hnyav uas tau tsom rau kev tsim khoom.
4 Kev Tswj Xyuas Lub Voj Voog: Kev Txhim Kho Cov Txheej Txheem thiab Kev Pom Zoo
Kev hloov pauv ntawm cov pwm tiav lawm mus rau kev tsim khoom ntau yog ib qho kev tshawb fawb hauv nws tus kheej. Ansix Tech ua raws li txoj hauv kev Scientific Molding kom ruaj khov, rov ua dua, thiab ua kom zoo tshaj plaws.
Kev Txheeb Xyuas Txheej Txheem thawj zaug tau ua raws li cov txheej txheem ua tib zoo. Cov kws kho tshuab pib los ntawm kev tsim kom muaj lub hauv paus nrog cov kev ntsuas ruaj khov, tom qab ntawd ua kom zoo dua txhua qhov sib txawv:
Kub Yaj & Pwm: Zoo tshaj plaws kom ntseeg tau tias cov dej ntws tiav yam tsis muaj kev puas tsuaj rau cov polymer.
Kev Ceev thiab Siab ntawm Kev Txhaj Tshuaj: Ua kom puv qhov khoob kom du (tiv thaiv kom tsis txhob "jetting") thaum siv qhov siab tsawg kawg nkaus.
Lub Sijhawm Ntim & Tuav: Xam kom meej kom them rau qhov ntsws ntawm cov khoom yam tsis tau ntim cov pwm ntau dhau.
Lub Sijhawm Txias: Ib feem loj tshaj plaws ntawm lub sijhawm, tau raug txo kom tsawg mus txog rau qhov uas qhov khoom ntawd khov kho txaus kom tawm yam tsis muaj kev cuam tshuam.
Lub hom phiaj yog nrhiav tsis yog ib qho chaw ua haujlwm xwb, tab sis lub sijhawm ua haujlwm ruaj khov. Qhov no yog qhov ntau uas cov kev teeb tsa tuaj yeem hloov pauv (vim yog cov khoom siv ib txwm lossis kev hloov pauv ntawm lub tshuab) yam tsis tsim cov khoom tsis zoo. Lub sijhawm ua haujlwm dav dav, ua tiav los ntawm kev teeb tsa kws tshaj lij, yog qhov kev tiv thaiv tseem ceeb tiv thaiv cov khoom pov tseg thiab lub sijhawm tsis ua haujlwm yav tom ntej.
Ib qho tseem ceeb uas ua kom zoo dua yog txo lub sijhawm ua haujlwm. Los ntawm kev siv lub tshuab ua kom txias zoo thiab kho txhua kauj ruam ua ntu zus—txij li kaw pwm thiab txhaj tshuaj mus rau kev rho tawm—pab neeg tau txo lub sijhawm tsis tsim khoom. Kev txo lub sijhawm ua haujlwm txawm tias ob vib nas this tuaj yeem ua rau muaj ntau txhiab qhov khoom tsim tawm hauv ib hlis, faib cov nqi kho kom haum rau ntau chav thiab txo tus nqi ntawm cov khoom siv ntawm tus neeg siv khoom.
5 Qhov Zoo thiab Kev Xa Khoom Tsis Muaj Qhov Txuas
Kev tswj xyuas zoo ntawm Ansix Tech tsis yog kev tshuaj xyuas zaum kawg tab sis yog kev qhuab qhia uas muaj nyob hauv cov txheej txheem. Txij li thawj zaug txhaj tshuaj hauv T1 pwm sim, cov kws ua haujlwm zoo tau koom nrog. Siv cov tshuab ntsuas sib koom tes (CMM), lawv tau txheeb xyuas tias qhov loj me tseem ceeb xws li txoj kab uas hla ntawm lub raj, qhov loj ntawm lub qhov sieve, thiab cov khoom sib dhos tau nyob hauv qhov kev kam rau siab uas tau teev tseg los ntawm cov duab kos ntawm tus neeg siv khoom.
Thaum lub sijhawm tsim khoom, qhov zoo yog tsim rau hauv cov txheej txheem los ntawm kev saib xyuas tas mus li. Cov ntsuas siab ntawm qhov cavity hauv pwm muab cov cim ntawm txhua qhov txhaj tshuaj. Yog tias lub voj voog hloov pauv ntawm qhov nkhaus siab uas tau teeb tsa - qhia txog qhov teeb meem xws li kev thaiv ib feem lossis kev hloov pauv ntawm cov khoom siv viscosity - lub tshuab tuaj yeem raug programmed kom tsis lees txais qhov ntawd thiab ceeb toom rau tus neeg teb xov tooj. Qhov kev lees paub zoo "hauv pwm" no tiv thaiv cov qhov tsis zoo los ntawm kev txav mus rau hauv qab, tshem tawm cov nqi loj heev uas cuam tshuam nrog kev cais, rov ua haujlwm, lossis cov neeg siv khoom xa rov qab.
Kauj ruam kawg ntawm kev xa khoom, kev ntim khoom thiab kev xa khoom, kuj tau tsim los rau kev ua haujlwm zoo thiab kev tiv thaiv tus nqi. Cov khoom tau raug xaiv thiab muab tso rau hauv cov thawv rov ua dua tshiab uas muab kev nplij siab thaum lub sijhawm thauj mus los. Ansix Tech pab pawg neeg xa khoom sib koom ua ke tau ua kom xa khoom sai, siv lawv txoj kev koom tes hauv kev xa khoom kom tau raws li cov neeg siv khoom xav tau kev xa khoom raws sijhawm yam tsis muaj nqi xa khoom sai. Qhov kev tswj hwm kawg-rau-kawg no tshem tawm cov nqi zais thiab kev xav tsis thoob.
6 Qhov Zoo ntawm Ansix Tech: Kev Koom Tes rau Tus Nqi
Qhov project brine shrimp tube qhia meej tias Ansix Tech txoj kev muaj nqis nthuav dav mus deb tshaj qhov kev siv tshuab txhaj tshuaj molding. Nws yog kev koom tes ua haujlwm engineering uas mob siab rau kev tshem tawm cov nqi ntawm txhua qhov chaw uas xav tau.
Lawv txoj kev txo nqi muaj ntau yam:
Kev Tshawb Fawb Txog Khoom Siv: Pom zoo kom siv cov khoom siv uas haum rau lub hom phiaj thiab siv cov resins dav dav yam tsis muaj kev cuam tshuam rau kev ua tau zoo.
Kev Tsim Kho Digital Tiv Thaiv: Siv DFM thiab Mold Flow Analysis los tshem tawm cov yuam kev kim heev ua ntej pib tsim khoom.
Kev Ua Haujlwm Zoo Uas Tsom Mus Rau Cov Pwm: Tsim cov pwm kom muaj kev voj voog sai, tsawg qhov pov tseg, thiab ruaj khov mus ntev.
Kev Tswj Xyuas Txheej Txheem Kev Tshawb Fawb: Tsim cov txheej txheem ruaj khov, tsis siv neeg uas ua rau muaj txiaj ntsig zoo tshaj plaws thiab sib xws.
Kev Pom Tseeb Tag Nrho Cov Nqi: Koom tes nrog cov neeg siv khoom kom nkag siab thiab txo qis tag nrho cov nqi ntawm kev muaj, tsis yog tsuas yog tus nqi ib chav xwb.
"Txhua qhov project yog ib lub sijhawm los txhim kho peb cov mis rau kev xa cov khoom zoo tshaj plaws ntawm tus nqi sib tw," tus kws ua haujlwm laus Ansix Tech hais. "Cov raj xa dej ntses brine yog ib qho piv txwv zoo meej. Los ntawm kev koom ua ke peb cov qauv tsim, cov khoom siv, thiab kev txawj ntse ua tiav txij hnub thawj zaug, peb tau tsim cov khoom lag luam txhim khu kev qha dua rau tus neeg siv kawg thiab ib qho muaj txiaj ntsig zoo dua rau peb cov neeg siv khoom. Qhov ntawd yog qhov ntsuas qhov tseeb ntawm tus nqi hauv kev tsim khoom niaj hnub no."
Hauv kev lag luam uas cov npoo sib txawv nruj thiab kev sib tw thoob ntiaj teb, Ansix Tech qhia tau hais tias txoj kev mus rau kev vam meej tsis yog los ntawm kev txiav cov ces kaum, tab sis los ntawm kev tsim kho tshiab, kev koom tes tob dua, thiab kev cog lus tsis hloov pauv los tsim kom muaj nqis rau txhua yam khoom uas lawv tsim tawm.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Brine shrimp cia raj thiab sau raj pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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