Lub qhov rooj zaum hauv tsheb kho qhov siab
Lub qhov rooj zaum hauv tsheb kho qhov siab
Ansix TECH rov tsim kho cov khoom siv tsheb: Ib qho kev kawm zoo tshaj plaws hauv kev txhaj tshuaj pwm uas siv nyiaj tsawg rau cov qhov rooj zaum tseem ceeb ntawm lub tsheb
- Hauv lub ecosystem nyuaj ntawm kev tsim khoom sab hauv tsheb, qhov twg txhua gram thiab xees suav nrog, ib qho tseem ceeb tab sis feem ntau tsis quav ntsej nyob hauv qab tus neeg tsav tsheb: lub qhov rooj hloov qhov siab ntawm lub rooj zaum. Nws yog ib lub cuab yeej me me nrog lub luag haujlwm loj - ua kom muaj kev nyab xeeb, txhim khu kev qha, thiab xis nyob ergonomic qhov chaw rau cov neeg tsav tsheb ntawm txhua qhov loj me. Tau ntau xyoo, kev tsim cov qhov rooj no tau sib npaug ntawm qhov ua tau zoo, kev ruaj khov, thiab tus nqi.
Tam sim no, Ansix Technology, tus thawj coj hauv kev txhaj tshuaj molding, tab tom hloov kho qhov sib npaug no. Lub tuam txhab tau ua tiav ib qhov project tseem ceeb rau lub tuam txhab muab khoom siv tsheb thoob ntiaj teb Tier-1, tsim thiab tsim ntau yam khoom siv kho qhov siab tiam tom ntej uas ua tau raws li cov cai ntawm tsheb. cov qauv thaum ua tiav qhov kev txo nqi ntawm cov khoom siv tau 22%. Qhov project no yog ib qho kev kawm muaj zog uas qhia txog kev tsim kho tshiab, kev tshawb fawb txog cov khoom siv, thiab kev txawj ntse ntawm cov txheej txheem uas hloov pauv kev tsim khoom ntau.
Qhov Hnyav ntawm Txoj Haujlwm: Kev Ua Haujlwm, Cov Qauv, thiab Qhov Kev Sib Tw Nqi
Lub tshuab hloov qhov siab ntawm lub rooj zaum hauv tsheb niaj hnub no yog qhov txuj ci tseem ceeb ntawm kev tsim kho ergonomic. Txawm hais tias siv lub tshuab pneumatic (ua los ntawm cua) lossis hydraulic (ua los ntawm roj), lub valve ua haujlwm ua lub hauv paus ntawm lub paj hlwb, tswj hwm qhov ntws ntawm cov xov xwm kom tsa lossis txo lub rooj zaum. Cov kev xav tau tseem ceeb yog qhov tsis muaj kev cuam tshuam: nws yuav tsum tiv taus ntau dua 100,000 lub voj voog ua haujlwm, tiv taus lub siab sab hauv tshaj 2 MPa (kwv yees li 290 PSI), ua haujlwm zoo kawg nkaus thoob plaws qhov kub ntawm -40 ° C txog 85 ° C, thiab tswj lub foob zoo meej kom tiv thaiv kev puas tsuaj loj heev.
Ib txwm muaj, cov khoom no tau raug tshuab los ntawm hlau lossis sib sau ua ke los ntawm ntau yam khoom, ua rau cov nqi siab thiab cov saw hlau sib txuas. Kev hloov pauv ntawm kev lag luam mus rau cov yas engineering ua tau zoo tau muab lub sijhawm rau kev sib koom ua ke thiab kev txuag nqi, tab sis nws tau qhia txog cov teeb meem tshiab. Raws li tau hais hauv kev tshuaj xyuas kev lag luam, cov tsev yas yuav tsum tiv taus cov khoom siv hluav taws xob thiab kev cuam tshuam loj heev, qee zaum txog li 200Nm ntawm torque, tsis muaj kev ntxhov siab lossis kev ua tsis tiav.
"Daim ntawv luv luv tsis yog tsuas yog ua ib feem xwb," piav qhia Michael Chen, Tus Thawj Coj Haujlwm Qib Siab ntawm Ansix Tech. "Nws yog los kho dua tshiab tag nrho cov lus pom zoo - xa lub valve uas sib dua, txhim khu kev qha dua, thiab pheej yig dua li qhov kev daws teeb meem tam sim no, tsis muaj kev zam txim rau kev ua tau zoo lossis kev nyab xeeb."
Kev Tshem Tawm Qhov Nyuaj: Ansix Tech's Integrated Development Protocol
Ansix Tech txoj kev qhia yog ib txoj kev ua haujlwm holistic, ua ntej-loaded engineering txheej txheem tsim los txheeb xyuas thiab tshem tawm cov neeg tsav tsheb ua ntej ib qho pwm raug txiav.
*Rooj 1: Cov Theem Tseem Ceeb ntawm Kev Txhim Kho & Kev Tsom Xam Kom Txuag Tau Nyiaj*
Txoj kev taug kev pib nrog tus ntxaib digital. Siv cov software simulation siab heev xws li Moldex3D, Ansix engineers tau ua qhov kev tshuaj xyuas Tsim rau Kev Tsim Khoom (DFM). Lawv tau simulate qhov ntws ntawm cov yas molten mus rau hauv qhov pwm, kwv yees cov qauv sau, cov kab weld, cov ntxiab cua, thiab kev ntxhov siab los ntawm kev txias. Qhov kev sim virtual no tau tso cai rau lawv kom ua tiav qhov geometry ntawm qhov chaw - ntxiv cov tav zoo rau lub zog yam tsis ntxiv qhov hnyav, thiab ua kom zoo dua qhov tuab ntawm phab ntsa kom tiv thaiv cov cim dab dej thiab warpage - cov teeb meem uas tuaj yeem pov tseg tag nrho cov pawg tsim khoom.
Lub Hauv Paus ntawm Qhov Teeb Meem: Kev Xaiv Khoom Siv Zoo
Kev xaiv cov khoom siv yog lub hauv paus tseem ceeb ntawm kev ua tau zoo thiab tus nqi. Kev hloov ntawm cov yas dav dav mus rau cov khoom sib xyaw ua ke yog qhov tseem ceeb heev.
Rau lub valve lub tsev tseem ceeb thiab cov khoom siv ntawm lub cev, uas xav tau lub zog siab, kev tawv, thiab kev tiv taus kev nkag mus rau hauv qab lub nra hnyav, Ansix Tech tau xaiv 35% iav-fiber reinforced Polyamide 66 (PA66-GF35). Cov khoom siv no muaj lub zog tensile ntau dua 200 MPa thiab qhov kub thiab txias deflection siab dua 250 ° C, dhau qhov yuav tsum tau ua ntawm tsheb. Qhov tseem ceeb, los ntawm kev teev cov khoom siv nrog cov yam ntxwv ntws zoo dua uas tau txheeb xyuas thaum lub sijhawm DFM, Ansix tau siv qhov qis dua Txhaj Tshuaj Xovxwmqhov tseeb thiab kub, txo kev siv zog thiab kev hnav ntawm cov pwm.
Rau cov ntsaws ruaj sab hauv thiab cov diaphragms, qhov twg qhov yooj ywm thiab kev tiv taus kev qaug zog ntev yog qhov tseem ceeb, ib qho tshwj xeeb Thermoplastic Polyurethane (TPU) tau raug xaiv. Rau cov khoom txav tau zoo li lub valve spool, pab neeg tau xaiv Polyoxymethylene (POM), uas paub txog nws qhov kev sib txhuam tsawg thiab kev ruaj khov siab.
Txoj kev siv ntau yam khoom siv no sib txawv ntawm cov kev daws teeb meem qub thiab kim dua. Piv txwv li, cov kev tsim kho tshiab yav dhau los tau pom lub cev valve hloov ntawm POM mus rau tus qauv PA kom txhim kho kev tiv thaiv siab los ntawm 1.1 MPa mus rau 2 MPa. Ansix siv cov khoom siv PA uas muaj iav txhawb nqa siab heev los ntawm qhov qub txeeg qub teg no, thawb kev ua tau zoo ntxiv thaum ua kom zoo dua rau kev tsim khoom.
Cov Cuab Yeej Siv Tau Zoo: Qhov Twg Tus Nqi Tsim Tawm
Cov pwm tsis yog ib yam cuab yeej xwb; nws yog lub cev ntawm txoj kev tsim khoom. Ansix Tech lub tswv yim tsim pwm tsom mus rau lub neej ntev, kev ceev, thiab cov txiaj ntsig.
Kev Xaiv Hlau: Rau cov chaw uas muaj kev hnav ntau xws li cov cores thiab cov qhov uas tsim cov channel sab hauv uas nyuaj heev, cov hlau ua haujlwm kub H13 zoo tshaj plaws, uas tau tawv txog 48-52 HRC, tau siv. Rau cov khoom loj dua ntawm lub hauv paus pwm uas tsis tseem ceeb, cov hlau P20 uas tau tawv ua ntej tau muab qhov sib npaug ntawm kev ruaj khov thiab kev siv tshuab tau zoo.
Lub Tshuab Gating & Runner: Ib lub tshuab khiav kub nrog kev tswj lub qhov rooj valve tau siv. Qhov no tshem tawm cov yas sprue khov kho thiab cov khiav uas cuam tshuam nrog cov khiav txias, txo cov khoom pov tseg los ntawm yuav luag 15% rau qhov no. Cov rooj vag tau muab tso rau kom ntseeg tau tias muaj kev sib npaug thiab txo cov cim pom ntawm qhov kawg.
Cov Kev Txias Txias Conformal: Tom qab kev tshuaj xyuas DFM, cov kev txias txias tau raug tshuab kom ua raws li cov duab ntawm qhov chaw geometry. Qhov kev tsim kho tshiab no, ua tiav los ntawm kev luam ntawv hlau 3D rau qee cov pwm ntxig, txiav lub sijhawm txias los ntawm 30%, ncaj qha nce tus naj npawb ntawm cov khoom tsim tawm hauv ib teev.
Lub Tshuab Tawm: Kev sib xyaw ua ke ntawm cov koob ejector meej thiab cov tes tsho ejectors tau tsim los siv lub zog sib npaug zoo meej, ua kom ntseeg tau tias cov khoom mos, puv iav tau raug tso tawm ntawm pwm yam tsis muaj kev cuam tshuam lossis kev puas tsuaj.
Kev Kov Yeej Qhov Kev Sib Tw Moulding: Ib Zaj Symphony ntawm Cov Kev Cai
Kev pwm ib qho khoom uas nyuaj thiab nyias nyias uas muaj cov iav nylon uas muaj qhov kam rau siab heev yog qhov nyuaj heev. Cov fibers reinforcing tuaj yeem sib dhos thaum lub sijhawm ntws, ua rau anisotropic shrinkage thiab warpage. Cov channel sab hauv yuav tsum tau tsim kom zoo meej yam tsis muaj flash. Txhawm rau kov yeej qhov no, Ansix Tech siv cov txheej txheem kev ua kom zoo dua qub uas siv cov ntaub ntawv los ua.
Lawv siv Orthogonal Experiment Design (OED), ib txoj kev uas tau ua pov thawj tias muaj txiaj ntsig zoo hauv kev kho kom zoo nkauj ntawm cov yas hauv tsheb. Txoj kev ua haujlwm no tau hloov pauv tsib yam tseem ceeb - kub yaj, kub pwm, ceev txhaj tshuaj, siab ntim khoom, thiab lub sijhawm ntim khoom - hla ntau qhov kev sim ntau lawm. Cov zis tau ntsuas raws li ob qho kev ntsuas zoo tseem ceeb: volumetric shrinkage thiab warpage deformation.
Rooj 2: Cov Txheej Txheem Zoo Tshaj Plaws piv rau Qhov Pib Pib
Cov txiaj ntsig tau hloov pauv. Cov txheej txheem zoo tshaj plaws tsis yog tsuas yog tsim cov khoom ruaj khov dua xwb tab sis kuj ua tau sai dua thiab siv zog tsawg dua. Tus nqi pov tseg poob qis mus rau 0.5% ua tus thawj coj hauv kev lag luam, thiab lub sijhawm voj voog tau txo qis 18%. Cov kev ua haujlwm zoo no yog lub hauv paus ntawm kev txuag nyiaj ntau heev rau cov neeg siv khoom.
Los ntawm Kev Txiav Txim Mus Rau Kev Xa Khoom: Qhov Ceev Ntawm Kev Ntseeg Tau
Ansix Tech's "Rapid Delivery Pipeline" sib koom ua ke txhua theem. Thaum kawg tsim khov, cov hlau lead ntev thiab cov khoom rau pwm raug xaj ua ke nrog kev ua tiav ntawm machining CNC code. Kev tsim pwm, kev kuaj, thiab cov txheej txheem DOE sib tshooj qhov twg ua tau. Lub kaw lus pov thawj zoo tau muab tso rau hauv thawj qhov qauv: txhua qhov ntev raug ntsuas tawm tsam tus qauv CAD digital siv cov tshuab ntsuas sib koom ua ke (CMM), thiab kev sim siab poob qis raug ua rau 100% ntawm cov chav tsim khoom kom lav qhov kev ruaj ntseg ntawm lub foob.
Tag nrho cov khoom raug ntim rau hauv cov thawv uas siv tau dua tshiab, tiv thaiv hluav taws xob zoo li qub nrog cov khoom faib tshwj xeeb uas tiv thaiv kev sib txhuam thaum lub sijhawm xa khoom, tuaj txog ntawm cov kab sib dhos ntawm cov neeg siv khoom npaj rau kev teeb tsa raws sijhawm.
"Qhov project no qhia tau hais tias tus nqi qis tshaj plaws tsis yog ua tiav los ntawm kev nias cov nyiaj tau los ntawm cov neeg muag khoom," Michael Chen xaus lus. "Nws tau tsim los ntawm kev tsim qauv ntse, kev tswj hwm cov txheej txheem zoo dua, thiab kev koom tes uas nrhiav kev tshem tawm cov khib nyiab ntawm qib molecular thiab qib kev ua haujlwm. Peb tsis yog tsuas yog tsim lub valve xwb; peb tau tsim cov qauv nqi ruaj khov thiab sib tw rau peb cov neeg siv khoom."
Rau kev lag luam tsheb thoob ntiaj teb, nyob rau hauv kev nyuaj siab tsis tu ncua kom tsim kho tshiab thaum txo cov nqi, tus qauv Ansix Tech muab ib daim phiaj xwm meej: tus nqi tiag tiag tsis pom nyob rau hauv cov khoom pheej yig dua lossis cov neeg ua haujlwm, tab sis nyob rau hauv kev txawj ntse tsim khoom ntse dua, sib koom ua ke ntau dua, thiab tsav los ntawm kev ua haujlwm raug.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog lub qhov rooj zaum hauv tsheb uas hloov tau qhov siab, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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