Cov pwm tiv thaiv vaj huam sib luag ntawm Harvester B-pillar

Cov pwm tiv thaiv vaj huam sib luag ntawm Harvester B-pillar

 

Kev Tsim Lub Tsho Tiv Thaiv Tsis Pom: Sab Hauv Ansix Tech's Precision Craftsmanship rau Harvester B-Pillar Protective Panel

Lub Sijhawm: Shenzhen, Suav

Hauv kev lag luam tsim tsheb uas muaj kev pheej hmoo siab, qhov twg kev nyab xeeb, kev zoo nkauj, thiab kev siv nyiaj sib tsoo, cov khoom tsis pom feem ntau yog lub luag haujlwm loj tshaj plaws. Ntawm cov no, B-pillar—qhov qauv ntsug ntawm lub qhov rooj pem hauv ntej thiab tom qab—yog ib qho tseem ceeb hauv lub tawb kev nyab xeeb ntawm lub tsheb. Kev tiv thaiv cov qauv tseem ceeb no thaum lub sijhawm sib dhos, xa khoom, thiab lub neej thaum ntxov ntawm lub tsheb yog ib qho khoom siv uas zoo li tsis tshua muaj zog tab sis siv engineering ntau: lub vaj huam sib luag tiv thaiv B-pillar. Nov yog zaj dab neeg ntawm Ansix Tech, tus thawj coj hauv kev txhaj tshuaj molding, tau tsim thiab tsim cov pwm nyuaj rau lub tsheb Harvester utility tiam tom ntej B-pillar tiv thaiv vaj huam sib luag, xa cov chav kawm zoo hauv kev tsim kho tshiab, kev ntseeg siab, thiab kev hloov pauv tus nqi.

 

Lub Mandate: Ntau Tshaj Li Ib Daim Npog Xwb

Daim ntawv qhia luv luv ntawm Harvester OEM qhov project tsis muaj qhov tsis meej. Lub vaj huam sib luag tiv thaiv yuav tsum tsis yog tsuas yog ib qho clip xwb. Cov kev xav tau ntawm kev ua lag luam tau hais txog ib qho khoom uas yog:

 

Ruaj Khoov Tab Sis Tshem Tawm: Tiv taus kev cuam tshuam los ntawm cov cuab yeej, cov khib nyiab, thiab kev tuav thaum lub sijhawm sib dhos yam tsis muaj kev tawg, tseem yooj yim tshem tawm los ntawm cov kws tshaj lij muag khoom yam tsis muaj cov cuab yeej tshwj xeeb lossis tsis muaj cov khoom seem.

 

Kev Sib Koom Tes Zoo Nkauj: Muaj qhov tiav ntawm Class-A uas phim cov khoom sab hauv ntawm lub tsheb, nrog rau qhov haum zoo thiab tsis muaj qhov tsis zoo uas pom tseeb.

 

Sib dua thiab pheej yig: Pab txhawb rau kev txo qhov hnyav ntawm lub tsheb thiab tsim tawm ntawm tus nqi qis dua li cov kev daws teeb meem yav dhau los, uas feem ntau yuav tsum muaj ntau daim sib dhos lossis cov ntaub ntawv tsis zoo.

 

Ruaj Khoov Qhov Ntev: Tswj kom muaj kev kam rau siab thoob plaws -40 ° C txog 85 ° C kev ua haujlwm kom ntseeg tau tias haum zoo meej.

 

Khoom cov qauv tau ua raws li cov qauv nruj heev, suav nrog ISO 527 (cov khoom tensile), ISO 179 (Charpy impact strength), thiab kev ntsuam xyuas nruj heev rau OEM rau lub zog tuav clip, kev tiv thaiv UV, thiab kev tiv thaiv tshuaj rau cov kua dej hauv tsheb.

 

Chiv Keeb: Kev Tsim Qauv Prototype thiab Kev Txheeb Xyuas Digital

Cov lus teb ntawm Ansix Tech tsis yog pib hauv hlau, tab sis hauv silicon. Lawv pab neeg engineering tau pib ua qauv Digital Factory Model (DFM) thiab kev tshuaj xyuas cov pwm. Lub sijhawm tseem ceeb no tau ua piv txwv txog kev txhaj tshuaj ntawm cov yas molten rau hauv cov pwm virtual, kwv yees qhov tsis zoo xws li cov kab vuam, cov cim dej, cov ntxiab cua, thiab kev sib tsoo.

 

"Lub vaj huam sib luag B-pillar qhov geometry nyuaj heev," piav qhia David Lin, Ansix Tech's Senior Project Manager. "Nws yog ib qho ntev, nyias, nkhaus nrog ntau yam phab ntsa tuab thiab ntau yam nta integral clip. Kev tshuaj xyuas pwm ntws yog qhov tseem ceeb rau kev ua kom zoo dua qhov chaw rooj vag, sib npaug ntawm cov qauv sau, thiab xyuas kom meej tias lub zog ntim khoom sib xws kom tshem tawm warpage thiab ua tiav qhov tiaj tiaj zoo meej."

 

Cov qauv tsim qauv siv cov qauv SLA luam tawm 3D rau kev kuaj xyuas qhov haum thiab kev ua haujlwm thawj zaug nrog lub tsheb lub qauv B-pillar. Tib lub sijhawm, lub Tsim pwm tau ua tiav lawm, suav nrog kev nkag siab los ntawm kev simulation kom ntseeg tau tias thawj zaug tsim khoom raug.

 

Kev Txheeb Xyuas Qhov Tseeb: Cov Ntsiab Lus Tseem Ceeb ntawm Kev Tsim Pwm

Lub plawv ntawm qhov project yog lub pwm nws tus kheej - ib qho cuab yeej nyuaj heev uas tsim los rau kev tsim khoom ntau. Ansix Tech lub tswv yim tsim qauv tsom mus rau ntau lub kaw lus tseem ceeb:

 

Kev Xaiv Hlau: Cov hlau DIEVAR (Uddeholm) uas yog cov hlau chromium-molybdenum-vanadium zoo tshaj plaws uas paub txog kev ua kom ruaj khov, tiv taus kev qaug zog ntawm cua sov, thiab ua kom ci ntsa iab—qhov tseem ceeb rau qhov ua tiav Class-A uas xav tau. Cov pwm uas tsis tshua muaj teeb meem siv cov hlau P20 txheem rau kev siv nyiaj tsawg.

 

Lub Tshuab Txias/Cov Dej Channels: Txhawm rau tswj lub sijhawm voj voog thiab xyuas kom txias sib npaug - qhov tseem ceeb rau kev txo qis kev sib txhuam hauv qhov ntev - Ansix tsim lub voj voog txias conformal. Siv cov txheej txheem machining siab heev, cov dej channels ua raws li qhov tseeb ntawm qhov geometry hauv ob peb millimeters, rho tawm cua sov sai thiab sib npaug.

 

Cov Txheej Txheem Khiav & Qhov Rooj Vag: Ib lub tshuab khiav kub uas muaj yim lub qhov rooj uas tswj tau ib leeg tau raug xaiv. Qhov no tshem tawm cov khoom pov tseg los ntawm cov khoom khiav txias thiab tso cai rau kev tswj hwm qhov txhaj tshuaj rau hauv ntau qhov ntawm qhov, ua kom zoo dua qhov sib npaug ntawm kev sau thiab txo qhov kev ntxhov siab ntawm cov khoom.

 

Lub Tshuab Tawm: Vim qhov ntev ntawm qhov khoom thiab cov clips mos mos, lub tshuab tawm ntau theem tau tsim. Nws muab cov ejector pins nrog cov blade ejectors thiab cov cua poppets ua ke kom ntseeg tau tias qhov khoom tawm mus zoo los ntawm lub hauv paus yam tsis muaj kev cuam tshuam lossis cim qhov chaw pom.

 

Lub Crucible: Kev Tsim Khoom, Kev Cov Teeb Meem, thiab Kev Txheeb Xyuas

Kev tsim cov pwm yog ib qho kev sib xyaw ua ke ntawm cov txheej txheem siab heev: kev siv tshuab CNC ceev ceev, EDM (Electrical Discharge Machining) rau cov ntsiab lus clip nyuaj, thiab kev txhuam tes ua tib zoo. Ib qho kev sib tw tseem ceeb yog ua tiav daim iav tiav rau ntawm qhov tob, nkhaus ntawm qhov chaw. Ansix Tech siv kev sib xyaw ua ke ntawm kev txhuam pob zeb diamond thiab cov txheej txheem tshwj xeeb los ua kom tau raws li OEM qhov kev zoo nkauj.

 

Lwm qhov teeb meem yog kev ua kom cov hlau zoo uas tsim cov clips ruaj khov. "Cov clips no nyob rau hauv kev sib zog tas li," Lin hais. "Peb tau siv cov khoom siv nitriding los ua kom tawv ntawm qhov chaw ntawm cov pwm no, ua rau lawv lub neej ntev dua thiab tiv thaiv kev hnav ua ntej lub sijhawm uas yuav ua rau muaj kev hloov pauv lossis kev hloov pauv ntawm qhov ntev."

 

Qhov kev sim pwm thawj zaug (T1) tau tsim cov khoom uas ua raws li 95%. Los ntawm cov txheej txheem rov ua dua sai sai - kho cov dej txias, kho qhov rooj vag kom zoo, thiab ua kom qhov cua zoo - pab pawg tau ua tiav tag nrho hauv peb qhov kev sim. Cov khoom tau dhau los ntawm ntau qhov kev sim txheeb xyuas: kev tshuaj xyuas lub tshuab ntsuas sib koom ua ke (CMM) rau qhov loj me, kev sim ua kom ruaj khov ntawm tus ncej B, thiab kev ncig xyuas chav ib puag ncig. Thaum ua tiav kev txheeb xyuas, pwm tau txais daim ntawv pov thawj tsim khoom loj.

 

Kev Tshawb Fawb Txog Khoom Siv: Xaiv Cov Khoom Siv Tiv Thaiv

Kev xaiv cov khoom siv yog qhov tseem ceeb rau kev ua tau zoo thiab tus nqi. Ansix Tech, ua ke nrog OEM, tau soj ntsuam ntau txoj kev xaiv ua ntej teev cov khoom siv Polypropylene (PP), uas muaj 20% Talc (PP+T20).

 

Cov Khoom Siv & Kev Xav: Lub hauv paus polypropylene muaj kev tiv thaiv tshuaj lom neeg zoo heev, kev ywj pheej zoo, thiab tus nqi qis. 20% talc reinforcement yog qhov tseem ceeb: nws ua rau cov khoom siv ruaj khov (modulus), txhim kho qhov ruaj khov ntawm qhov ntev los ntawm kev txo cov coefficient ntawm thermal expansion, thiab txhim kho kev tiv thaiv khawb - txhua yam tseem ceeb rau lub vaj huam sib luag lub luag haujlwm. Piv rau lwm cov khoom kim dua xws li ABS lossis PC/ABS, PP + T20 muab qhov sib npaug zoo tshaj plaws ntawm kev ua tau zoo ntawm tus nqi khoom siv raw qis tshaj plaws. Nws cov yam ntxwv ntws zoo heev kuj tau pab txhawb rau kev sau yooj yim dua thiab txo qhov siab txhaj tshuaj, txuag hluav taws xob.

 

Kev Tswj Xyuas Cov Txheej Txheem: Kev Txhim Kho Kev Txhaj Tshuaj Molding

Kev hloov mus rau kev tsim khoom loj tau muaj nws cov teeb meem. Qhov ntev ntawm qhov khoom ua rau nws yooj yim khoov. Ansix Tech cov kws ua haujlwm tau ua kom zoo dua cov kev txhaj tshuaj molding los ntawm kev siv txoj kev molding:

 

Kev Txhim Kho Kev Ua Haujlwm: Los ntawm kev tshuaj xyuas cov ntaub ntawv los ntawm cov tswj hwm kub thiab cov ntsuas qhov siab, lawv tau ua kom tiav cov txheej txheem Decoupled II molding. Qhov no suav nrog theem sau ceev ceev kom ntes tau cov ntsiab lus, ua raws li kev hloov mus rau theem ntim khoom qis-siab, tswj kev nrawm. Qhov no txo ​​cov kev ntxhov siab sab hauv, txo qis kev sib txhuam, thiab txiav lub sijhawm voj voog los ntawm 15% los ntawm kev ua kom txias sai dua, kwv yees tau ntau dua.

 

Kev Tswj Tus Nqi: Dhau ntawm qhov txo lub sijhawm voj voog, tus nqi raug tawm tsam ntawm ntau qhov chaw: Kev tswj hwm Regrind raug tswj hwm nruj me ntsis, tso cai rau ib feem me me ntawm cov sprues ua tiav rov qab los yam tsis cuam tshuam rau cov khoom. Kev siv hluav taws xob tau txo qis los ntawm kev ua kom zoo dua qhov kub ntawm lub thoob thiab txo qhov xav tau hydraulic siab. Qhov ua tau zoo ntawm cov pwm nws tus kheej txhais tau tias yuav tsum tau siv tshuab tsawg dua, tso cai rau cov tshuab loj dua rau lwm yam haujlwm.

 

Lub Qhov Muag Tsis Pom Kev: Kev Tswj Xyuas Zoo thiab Kev Paub Tseeb

Kev zoo tau muab tso rau hauv txhua theem. Hauv kev tsim khoom, txhua qhov kev hloov pauv pib nrog kev tshuaj xyuas thawj zaug siv CMM. Thaum lub sijhawm khiav, cov duab qhia txog kev tswj cov txheej txheem suav txheeb (SPC) tau taug qab cov qhov tseem ceeb ntawm cov khoom kuaj txhua teev. Cov tshuab pom kev tsis siv neeg tau kuaj xyuas qhov tsis zoo ntawm qhov chaw. Txhua qhov 500th tau dhau los ua qhov kev sim ua haujlwm tag nrho ntawm lub cuab yeej uas rov ua dua lub tsheb B-pillar, ntsuas lub zog sib koom tes ntawm clip. Txoj hauv kev ntau txheej no tau lees paub tias muaj qhov tsis zoo tsawg dua 50 qhov hauv ib lab (PPM).

 

Los ntawm pwm mus rau qhov rooj: Ntim thiab xa khoom sai

Nkag siab tias qhov chaw ntawm qhov khoom yog nws cov txiaj ntsig zoo nkauj, Ansix Tech tsim cov tais yas uas tiv thaiv hluav taws xob, uas muaj cov khoom sib cais uas tuav txhua lub vaj huam sib luag kom ruaj khov, tiv thaiv kev sib chwv lossis khawb thaum thauj mus los. Cov tais no tau ntim rau hauv cov thawv ruaj khov, rov qab tau, ua raws li OEM lub tswv yim kev xa khoom yooj yim.

 

Tag nrho qhov project, txij li kev tsim qauv khov mus rau cov qauv tsim khoom loj, tau ua tiav hauv 14 lub lis piam - txo 30% ntawm lub sijhawm ua haujlwm rau ib feem ntawm qhov nyuaj no. Qhov kev xa khoom sai no tau ua tiav los ntawm Ansix Tech txoj kev koom ua ke ntsug (kev tsim vaj tse, kev sim, kev siv tshuab, thiab kev txhaj tshuaj hauv ib lub ru tsev) thiab kev ua haujlwm engineering sib luag es tsis yog ua ntu zus.

 

Qhov Zoo ntawm Ansix Tech: Kev Muab Kev Ntseeg Tau thiab Tus Nqi

Qhov project Harvester B-pillar yog ib qho me me ntawm Ansix Tech lub tswv yim kev lag luam. Nrog ntau tshaj ob xyoo caum ntawm kev paub txog kev pabcuam tsheb, kev kho mob, thiab cov khoom siv hluav taws xob, lawv coj kev paub tob txog ntau yam kev lag luam. Lawv txoj kev cog lus tsis yog tsuas yog tsim pwm xwb, tab sis los xa cov kev daws teeb meem tsim khoom uas tsim nyog rau tus nqi.

 

"Peb tus nqi yog crystallized nyob rau hauv tus nqi ib feem rau peb cov neeg siv khoom," hais tias Michael Chen, Ansix Tech's CEO. "Hauv qhov project no, peb tau ua tiav 22% txo qis ntawm tus nqi tag nrho ntawm cov khoom piv rau cov neeg siv khoom yav dhau los. Qhov no tsis yog khawv koob. Nws yog ib qho kev npaj peb tog: kev xaiv cov khoom siv tswv yim (xaiv rau PP ua tau zoo dua li cov yas engineering kim dua), kev ua kom zoo dua qub uas ua rau muaj txiaj ntsig zoo dua thiab txo lub sijhawm voj voog, thiab tsim cov pwm uas ua haujlwm tau zoo thiab siv tau ntev uas txo qis lub sijhawm tsis ua haujlwm thiab kev saib xyuas."

 

Los ntawm kev tsom mus rau tag nrho cov saw hlau muaj nqis - los ntawm cov khoom sib xyaw ua ke ntawm cov yas pellet mus rau kev xa khoom ntawm kev ntim khoom - Ansix Tech hloov pauv kev txhaj tshuaj molding los ntawm kev pabcuam khoom lag luam mus rau hauv kev koom tes zoo. Hauv kev tsim lub tsho tiv thaiv tsis pom rau Harvester, lawv tau ua ntau dua li tiv thaiv B-pillar; lawv tau txhawb nqa lub koob npe nrov rau kev ua haujlwm zoo tshaj plaws uas tsav cov nqi pom tseeb, cov nyiaj tau los rau cov neeg koom tes taug kev hauv kev sib tw ntawm kev tsim khoom thoob ntiaj teb.

 

 

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Harvester B-pillar protective panel pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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