Mercedes-Benz qhov rooj vaj huam sib luag
Mercedes-Benz qhov rooj vaj huam sib luag
Kev Ua Zoo Tshaj Plaws Hauv Engineering: Yuav Ua Li Cas Ansix Tech Masters Art ntawm Mercedes-Benz Door Panels
Kev Tsim Kho Tshiab ntawm Kev Sib Tshuam ntawm Kev Khoom Kim Heev thiab Kev Tsim Khoom Uas Zoo Tshaj Plaws
Hauv kev lag luam tsim tsheb uas muaj kev pheej hmoo siab, kev tsim sab hauv Mercedes-Benz yog ib qho kev cov nyom uas nyuaj tshaj plaws. Nws yog lub ntiaj teb uas qhov zoo nkauj zoo kawg nkaus ntsib qhov ruaj khov, thiab qhov twg txhua yam khoom yuav tsum qhia txog lub npe ntawm lub xyoo pua qub ntawm kev ua tau zoo hauv kev tsim kho. Nyob rau pem hauv ntej ntawm kev daws qhov teeb meem no yog Ansix Tech, tus thawj coj hauv kev txhaj tshuaj molding, uas nws txoj kev koom tes hauv kev tsim cov vaj huam sib luag ntawm Mercedes-Benz qhia txog kev sib xyaw ua ke ntawm kev tsim kho siab heev, kev tshawb fawb txog cov khoom siv, thiab kev tsim kho tshiab. Txoj kev taug kev no los ntawm kev tsim qauv digital mus rau ib qho khoom siv uas haum rau hauv lub tsheb khoom kim heev yog ib qho pov thawj tias kev tsim khoom zoo heev tsim cov nqi pom tseeb, ua pov thawj tias qhov zoo tshaj plaws thiab kev txo nqi tseem ceeb tsis yog sib cais, tab sis ua tiav los ntawm kev tsim kho ntse.
- Lub Rooj Sib Tham: Mercedes-Benz Tsim thiab cov qauv
Lub hauv paus pib rau txhua qhov project uas muaj lub hnub qub peb lub taw qhia yog cov qauv nruj heev. Rau cov khoom sab hauv xws li cov qhov rooj vaj huam sib luag, cov kev cai yuav tsum muaj ntau qhov ntev.
Kev Tsim Qauv Zoo Nkauj thiab Siv Tau Zoo: Lub qhov rooj Mercedes-Benz yog ib qho kev sib dhos ua ke uas muaj ntau yam sib txawv, xws li cov chaw so tes, cov thawv cia khoom, cov qhov rooj hais lus, thiab cov vaj huam sib luag tswj hwm ua ib daim duab zoo nkauj thiab tsis muaj qhov tsis zoo. Tus qauv tsim yuav tsum yog ergonomic, sib haum xeeb, thiab tsis muaj qhov tsis zoo xws li cov cim dab dej, cov kab vuam, lossis cov kab warpage. Nws ua haujlwm ua qhov chaw kov tseem ceeb rau cov neeg nyob hauv, xav tau qhov kev xav zoo tshaj plaws.
Cov Txheej Txheem Cai thiab Kev Zoo: Kev ua raws li txoj cai tsis tuaj yeem sib tham tau. Ansix Tech txoj haujlwm ua raws li tus qauv kev lag luam Suav QC/T 1016-2022, "Lub Rooj Sib Tham Vaj Huam Sib Luag rau Cov Tsheb Neeg Caij," uas tswj hwm cov kev cai, cov txheej txheem sim, thiab cov cai tshuaj xyuas rau cov khoom no. Tshwj xeeb tshaj yog, nws ua raws li Mercedes-Benz tus kheej cov qauv nruj ntawm cov tuam txhab. Tus qauv DBL 1224 yog qhov tseem ceeb heev, vim nws ua kom muaj cov kev cai rau cov khoom siv thermoplastic synthetic siv rau hauv cov ntawv thov sab hauv los ntawm kev txhaj tshuaj molding. Tus qauv no yuam kom muaj roj teeb ntawm kev sim rau cov khoom siv kho tshuab (lub zog tensile, kev tiv thaiv kev cuam tshuam), kev ua haujlwm thermal, kev kub hnyiab (ib DBL 5307), thiab qhov tseem ceeb, cov pa phem sab hauv thiab tsw ntxhiab (DBL 1000), ua kom ntseeg tau tias huab cua hauv tsev zoo.
- Lub Hauv Paus: Kev Xaiv Khoom Siv Zoo
Kev xaiv cov yas yog lub hauv paus rau qhov kev ua tau zoo, tus nqi, thiab kev tsim khoom. Mercedes-Benz tus qauv DBL 1224 qhia txog ntau tsev neeg cov khoom siv tau pom zoo, thiab Ansix Tech qhov kev txawj ntse yog xaiv thiab ua kom zoo tshaj plaws rau txhua qhov khoom me.
Cov Khoom Siv Tseem Ceeb: Rau lub cev tseem ceeb—lub cev ntawm lub qhov rooj—cov engineers feem ntau xaiv cov iav-fiber reinforced Polyamide 6 (PA6-GF). Raws li tau teev tseg hauv Mercedes' DBL 5474 tus qauv, cov khoom siv no muaj qhov sib npaug zoo heev: lub zog siab thiab kev tawv ntawm cov iav fibers, kev tiv taus cua sov zoo heev, thiab kev tiv taus tshuaj lom neeg zoo. Rau cov qauv tsis tas yuav tsum tau ua ntau yam, cov chaw zoo nkauj loj dua, Polypropylene (PP) lossis Acrylonitrile Butadiene Styrene (ABS) thiab nws cov sib xyaw yog qhov nyiam rau lawv cov yam ntxwv zoo, tus nqi qis dua, thiab kev ua haujlwm txaus.
*Rooj 1: Cov Lus Qhia Txog Cov Khoom Siv Tseem Ceeb rau Mercedes-Benz Cov Cheebtsam Txiav Qhov Rooj*
Kev Xaiv Uas Paub Txog Tus Nqi: Ansix Tech txo cov nqi ntawm cov khoom tsis yog los ntawm kev xaiv cov khoom tsis zoo, tab sis los ntawm kev siv cov qauv khoom siv zoo heev. Qhov no suav nrog kev siv cov khoom siv ua tau zoo xws li PA6-GF tsuas yog qhov tsim nyog xwb (piv txwv li, rau cov clip mounts uas nyiaj dhau kev ntxhov siab rov qab) thiab qhia meej txog PP uas tsim nyog rau cov substrates loj. Lub tswv yim "khoom siv zoo hauv qhov chaw zoo" no, uas tau lees paub los ntawm kev simulation, ncaj qha txo cov nqi ntawm cov khoom siv yam tsis muaj kev cuam tshuam rau qhov kev ncaj ncees lossis kev ua haujlwm ntawm cov khoom.
- Lub Crucible Virtual: DFM thiab Moldflow Analysis
Ua ntej ib gram ntawm cov hlau raug txiav, qhov khoom thiab pwm raug ua kom zoo tshaj plaws hauv lub ntiaj teb digital los ntawm Kev Tsim Khoom (DFM) thiab Kev Tshawb Fawb Txog Kev Nqus Pwm (MFA).
Kev Ua Qauv Tseeb: Siv cov software siab heev xws li Moldex3D, cov engineers Ansix tsim ib qho kev ua qauv virtual ntawm cov txheej txheem txhaj tshuaj molding. Lawv pub cov khoom 3D geometry, cov khoom siv xaiv cov khoom ntws, thiab cov chaw gating uas tau pom zoo rau hauv lub system. Qhov kev tshuaj xyuas kwv yees li cas cov yas molten yuav sau cov qhov.
Ua tiav Qhov Sib Npaug ntawm Cov Khoom Siv: Lub hom phiaj tseem ceeb yog xyuas kom meej tias txhua qhov chaw ntawm qhov khoom puv tib lub sijhawm thiab sib npaug. Kev sau tsis sib npaug ua rau muaj kev nyuaj siab sab hauv siab, kev ntim khoom tsis sib npaug, thiab cov qhov tsis zoo xws li warpage. Cov kws tshuaj ntsuam xyuas rov ua dua qhov chaw rooj vag thiab qhov loj me kom ua tiav qhov sib npaug no thaum ntxov hauv theem tsim.
Kev Kwv Yees thiab Tshem Tawm Qhov Tsis Zoo: Cov software pom cov kab vuam uas yuav muaj tau (qhov twg ob sab ntawm cov dej ntws sib ntsib), cov qhov cua, thiab cov cheeb tsam uas muaj kev ntxhov siab ntau lossis lub sijhawm txias ntau dhau. Los ntawm kev txheeb xyuas cov teeb meem no hauv digital, kev kho pwm kim heev yuav zam tau.
Tsav Tus Nqi Txo Los Ntawm Kev Ua Qauv: Qhov kev tsim qauv virtual no yog ib qho tseem ceeb uas pab txuag tau tus nqi. Nws tshem tawm ntau lub voj voog ntawm cov qauv, txuag tau ntau lub lis piam ntawm lub sijhawm thiab ntau pua txhiab daus las hauv kev hloov kho cov cuab yeej. Ansix Tech siv MFA los ua kom phab ntsa tuab dua, xyuas kom meej tias nws sib npaug thiab nyias li sai tau thaum ua tau raws li qhov xav tau ntawm lub zog, uas txo cov khoom siv thiab lub sijhawm voj voog - qhov kev pab ncaj qha rau tus nqi qis dua.
- Lub plawv ntawm cov txheej txheem: Mould meej Kev Tsim Kho
Cov pwm txhaj tshuaj yog ib qho txuj ci tseem ceeb ntawm kev tsim kho qhov tseeb, qhov twg txhua lub kaw lus yuav tsum ua haujlwm zoo meej hauv qab qhov siab thiab kub heev.
Kev Xaiv Hlau thiab Kev Tsim Pwm: Rau qhov kev tsim khoom ntau thiab zoo ntawm Mercedes cov khoom, Ansix Tech xaiv cov hlau cuab yeej tawv zoo li H13 lossis Stavax rau cov khoom pwm tseem ceeb. Cov hlau no muaj kev ci ntsa iab zoo heev rau qhov tiav ntawm Class-A, kev tiv thaiv kev hnav siab kom tiv taus cov yas uas muaj iav, thiab kev ua kom sov zoo rau kev sib pauv cua sov zoo. Lub tuam txhab siv ntau lub tshuab ua haujlwm siab - suav nrog Mazak 5-axis machining centers thiab Makino EDMs - kom ua tiav qhov kev kam rau siab micron xav tau.
Kev Tsim Kho Cov Txheej Txheem Sib Koom Ua Ke:
Lub Tshuab Txias: Kev ua haujlwm zoo yog txiav txim siab los ntawm kev txias, uas tuaj yeem siv 50-70% ntawm tag nrho lub sijhawm voj voog. Ansix tsim cov kav dej txias uas ua raws li cov duab ntawm qhov chaw kom rho tawm cua sov sib npaug. Kev tswj cov dej ntws tsis sib haum (Reynolds tus lej > 4000) hauv cov kav dej no yog qhov tseem ceeb rau kev ua kom muaj cua sov ntau tshaj plaws thiab txo lub sijhawm voj voog.
Lub Tshuab Qhib thiab Khiav: Lub tshuab khiav kub feem ntau yog siv los tshem tawm cov khoom pov tseg los ntawm cov khiav txias. Kev tswj lub qhov rooj valve ua kom muaj kev sau kom raug, ua ntu zus rau cov khoom loj. Cov chaw ntawm lub qhov rooj tau muab tso rau hauv cov chaw uas tsis pom kom tsis txhob muaj qhov tsis zoo.
Ejection System: Ib lub network nyuaj ntawm ejector pins, tes tsho, thiab hniav yog tsim los siv lub zog txawm tias hla qhov loj, qee zaum mos mos yam tsis ua rau muaj kev cuam tshuam lossis cim ntawm qhov chaw pom.
- Kev Sib Tw Tsim Khoom: Kev Txhim Kho Cov Txheej Txheem kom Ua Tau Zoo
Kev coj cov pwm mus rau hauv kev tsim khoom qhia txog cov teeb meem tshiab, txhua qhov tau ntsib nrog kev tsom mus rau kev ua kom zoo dua.
Cov Teeb Meem Feem Ntau: Kev tsim lub qhov rooj loj thiab nyuaj suav nrog kev tswj hwm qhov sib txawv shrinkage (uas ua rau warpage), tiv thaiv cov cim dej ntws hla cov tav tuab, thiab xyuas kom meej tias qhov chaw zoo meej ntawm cov pwm textured. Kev siv cov khoom siv iav puv kuj ua rau muaj kev hnav abrasive ntawm cov pwm.
Lub Peb Txoj Kev Txhim Kho: Ansix Tech lub tswv yim tsim khoom tsom mus rau peb qhov tseem ceeb kom txo tus nqi ib feem:
Ua Kom Kev Txias Zoo Tshaj Plaws: Los ntawm kev tswj hwm cov kab txias thiab ua kom qhov kub/ntws ntawm cov dej txias zoo tshaj plaws, lawv txo lub sijhawm txias ntawm lub hauv paus, uas yog feem ntau ntawm lub voj voog.
Txo Kev Siv Zog: Cov txheej txheem txhaj tshuaj molding yog siv zog ntau. Ansix ua kom zoo dua cov kev teeb tsa xws li lub zog rov qab thiab qhov kub ntawm lub thoob kom txo qhov viscosity nrog cua sov, yog li txo qhov kev txhaj tshuaj uas xav tau thiab kev siv zog tag nrho.
Ua kom lub tshuab ua haujlwm tau ntev dua: Lub sijhawm tsis ua haujlwm uas tsis tau npaj tseg yog qhov tseem ceeb uas ua rau tus nqi kim dua. Ansix siv kev saib xyuas ua ntej rau cov pwm, siv cov tshuaj ntxuav tshwj xeeb rau kev hloov pauv cov khoom sai thiab huv, thiab nqis peev rau hauv cov txheej txheem hloov pwm sai kom txhim kho kev ua haujlwm yooj yim thiab muaj.
Rooj 2: Ansix Tech qhov cuam tshuam ntawm kev txhim kho cov txheej txheem
Kev Ua Haujlwm Zoo Tshaj Plaws Hauv Cheeb Tsam & Kev Cuam Tshuam Rau Tus Nqi
Lub Sijhawm Ua Haujlwm Txias zoo, txo lub sijhawm ntim khoom sai dua 15-20%, cov zis ntau dua ib lub tshuab
Kev Siv Khoom Siv Phab Ntsa kom zoo dua qub, tsim qauv rooj vag 5-10% txuag tau cov khoom siv rau ib feem
Kev Siv Hluav Taws Xob Txo qhov viscosity ntawm cov yaj, ua haujlwm hydraulic zoo Txo tus nqi zog rau ib kilogram ntawm cov khoom tsim tawm
Kev Ua Haujlwm & Cov Khoom Pov Tseg Kev kuaj xyuas zoo tsis siv neeg, cov txheej txheem ruaj khov Txo cov nqi khoom pov tseg, txo kev tshuaj xyuas tes
- Kev lees paub: Kev lees paub zoo los ntawm txhua qhov chaw
Qhov zoo ntawm Mercedes-Benz tsis yog kuaj xyuas xwb; nws yog tsim thiab ua tiav rau txhua kauj ruam.
Kev Tswj Xyuas Thaum Lub Sijhawm Ua Haujlwm: Thaum lub sijhawm tsim khoom, cov yam ntxwv tseem ceeb - qhov ceev ntawm kev txhaj tshuaj, qhov siab, qhov kub, thiab lub sijhawm ua haujlwm - raug saib xyuas tam sim ntawd nrog Kev Tswj Xyuas Txheej Txheem Txheeb Xyuas (SPC). Txhua qhov kev hloov pauv yuav ua rau muaj kev ceeb toom, tiv thaiv kev tsim cov khoom tsis ua raws li qhov yuav tsum tau ua.
Kev Txheeb Xyuas Kom Paub Tseeb: Cov vaj huam sib luag qhov rooj tiav lawm raug kuaj ntau zaus raws li Mercedes' DBL cov qauv. Qhov no suav nrog kev kuaj qhov ntev nrog cov tshuab ntsuas sib koom ua ke (CMM), kev kuaj tshuab rau lub zog rub ntawm cov clips sib xyaw ua ke, kev ntsuas xim thiab ci ntsa iab, thiab kev kuaj tsw ntxhiab hauv cov chav ib puag ncig uas tswj tau.
Kev Ntim Khoom thiab Kev Xa Khoom: Txhawm rau tiv thaiv qhov chaw zoo nkauj thaum lub sijhawm xa khoom, Ansix Tech siv cov khoom ntim khoom uas tsim tshwj xeeb, tiv thaiv hluav taws xob, thiab tiv taus kev sib txhuam. Tag nrho cov txheej txheem, txij li kev txiav txim mus txog rau kev xa khoom, raug ua kom yooj yim dua raws li cov txheej txheem "kev xa khoom sai", qhov twg kev sib koom ua ke digital nrog cov khoom siv ntawm tus neeg siv khoom tso cai rau kev tsim khoom thiab kev xa khoom raws li qhov sib lawv liag, txo cov nqi khoom rau tus neeg siv khoom.
- Xaus Lus: Kev Koom Tes Ua Ke Uas Muaj Kev Ntsuas Tseeb Thiab Tus Nqi
Ansix Tech txoj haujlwm ntawm Mercedes-Benz lub qhov rooj vaj huam sib luag tsis yog ntau tshaj li daim ntawv cog lus tsim khoom xwb; nws yog kev koom tes tob tob. Los ntawm kev ua tus tswv ntawm kev seev cev nyuaj ntawm kev tshawb fawb txog khoom siv, kev kwv yees ua piv txwv, kev ua pwm kom raug, thiab kev tsim khoom zoo tshaj plaws, Ansix xa cov khoom uas ua tau raws li cov qauv tsheb xav tau tshaj plaws hauv ntiaj teb.
Qhov tseem ceeb tshaj plaws ntawm zaj dab neeg no yog qhov kev nrhiav kom zoo tshaj plaws no ua rau muaj txiaj ntsig zoo li cas. Los ntawm kev hloov cov khoom siv ntse, kev ua kom tuab ntawm phab ntsa ua tiav hauv kev simulation, thiab kev nrhiav kev txo lub sijhawm voj voog thiab lub zog ntawm cov khoom tsim tawm, Ansix Tech ua pov thawj tias txo qis tag nrho cov nqi ntawm kev muaj rau nws cov neeg siv khoom. Lawv ua pov thawj tias nyob rau hauv lub ntiaj teb ntawm kev tsim khoom tsheb kim heev, qhov zoo tshaj plaws tsis yog kev siv nyiaj, tab sis qhov tshwm sim kawg ntawm cov txheej txheem engineering zoo tshaj plaws thiab tshiab. Thaum ua li ntawd, Ansix Tech ua kom nws lub luag haujlwm tsis yog tsuas yog tus neeg muab khoom xwb, tab sis ua tus pab txhawb nqa kev ua tau zoo ntawm tsheb.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Mercedes-Benz qhov rooj vaj huam sib luag, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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