Tesla lub cev tsheb nram qab sab laug thiab sab xis sab hauv cov vaj huam sib luag sab hauv
Tesla lub cev tsheb nram qab sab laug thiab sab xis sab hauv cov vaj huam sib luag sab hauv
Tus Nqi Engineering: Yuav Ua Li Cas Ansix Tech's Mould meejLub zog ntawm Tesla txoj kev zoo sab hauv
Hauv kev lag luam tsim tsheb fais fab uas muaj kev pheej hmoo siab, qhov twg kev tsim kho tshiab feem ntau ntsuas hauv vib nas this thiab grams raug txo qis, kev hloov pauv ntsiag to tab tom ua hauv cov khoom xa tuaj. Thaum Tesla thawb cov ciam teb ntawm kev tsim tsheb nrog giga-castings thiab software-defined vehicles, qhov kev thov rau cov khoom siv sab hauv uas tsis hnyav, tsis muaj qhov tsis zoo, thiab pheej yig tsis tau muaj dua li no. Kev ua tiav qhov kev sib tw no xav tau ntau dua li tus neeg muag khoom ib txwm muaj; nws xav tau tus khub koom tes tsim kho uas muaj peev xwm txuas kev tsim qauv siab heev nrog kev tsim khoom raug.
Nyob rau pem hauv ntej ntawm qhov kev hloov pauv no yog Ansix Tech, ib lub tuam txhab txhaj tshuaj tshwj xeeb uas nws txoj kev koom tes nrog Tesla ntawm cov khoom tseem ceeb sab hauv, xws li cov vaj huam sib luag sab nraub qaum, ua piv txwv txog tus qauv tshiab hauv kev nrhiav khoom siv hauv tsheb. Nrog ntau tshaj 28 xyoo ntawm kev tsim khoom, Ansix Tech tau tsiv mus dhau qhov kev tsim khoom yooj yim los ua tus tswv ntawm tag nrho cov saw hlau muaj nqis - los ntawm kev tshawb fawb txog cov khoom siv thiab cov qauv digital mus rau kev paub txog cov txheej txheem thiab kev xa khoom sai. Txoj hauv kev dav dav no tsis yog tsuas yog ua tau raws li cov lus qhia xwb; nws tsim cov nqi tawm thaum tsim kom muaj kev ntseeg siab tsis muaj kev cuam tshuam, xa cov txiaj ntsig tseem ceeb rau ib lub tuam txhab tsim tsheb thoob ntiaj teb uas xav tau tshaj plaws.
Lub Hauv Paus ntawm Kev Ua Tau Zoo: Kev Tshawb Fawb Txog Khoom Siv Tswv Yim
Txoj kev taug kev ntawm Tesla lub tsheb pem hauv ntej tsis pib ntawm lub Hoobkas pem teb, tab sis hauv chav kuaj ntawm polymer science. Cov khoom siv xaiv yuav tsum ua kom tau raws li cov kev cai nyuaj: nws yuav tsum sib dua los txhawb kev siv tsheb zoo, muaj lub zog siab thiab kev cuam tshuam rau kev ruaj khov, muab kev ruaj khov zoo heev thoob plaws qhov kub thiab txias, thiab muab qhov chaw tiav zoo rau sab hauv tsev zoo nkauj - tag nrho thaum tseem pheej yig.
Rau cov ntawv thov kho kom zoo nkauj sab hauv tsev no, cov kws ua haujlwm Ansix Tech feem ntau tig mus rau cov khoom siv polypropylene (PP) composites lossis acrylonitrile butadiene styrene (ABS). Ib qho kev xaiv zoo tshaj plaws thiab zoo tshaj plaws yog cov khoom siv PP uas muaj talc, xws li PP + EPDM-T20, qhov twg ethylene propylene diene monomer (EPDM) roj hmab ua rau muaj kev tiv thaiv kev cuam tshuam thiab kev ywj pheej, thiab talc (ntawm 20-40% kev thauj khoom) ua rau muaj kev tawv, tiv thaiv cua sov, thiab kev ruaj khov ntawm qhov ntev thaum txo cov nqi khoom siv thiab kev ntsws. Rau cov khoom uas xav tau qhov tiav zoo dua, ABS lossis thermoplastic olefin (TPO) yuav raug teev tseg rau lawv qhov zoo nkauj thiab kev sib npaug ntawm cov khoom.
Rooj 1: Cov Khoom Siv Tseem Ceeb rau Tesla Sab Hauv Trim Panels
Hom Khoom Siv Cov Yam Ntxwv Tseem Ceeb Tus Tsav Tsheb Tseem Ceeb
PP + EPDM + Talc Qhov sib piv ntawm qhov sib zog/qhov hnyav zoo heev, tiv taus kev cuam tshuam zoo, tus nqi qis, shrinkage qis Txo tus nqi los ntawm kev siv cov khoom siv tau zoo thiab kev ua kom lub sijhawm voj voog zoo dua
ABS Cov xim ci ntsa iab, zoo toughness, yooj yim rau kev ua tiav Zoo nkauj thiab qhov chaw tiav rau cov khoom pom tseeb
TPO siab heev. Kev sib npaug zoo ntawm kev tawv, qhov ceev tsawg, tiv taus UV. Kev ruaj khov thiab kev txuag qhov hnyav rau kev ua haujlwm ntev.
Ansix Tech txoj kev txawj ntse tob tob ua rau lawv muaj peev xwm xaiv cov txheej txheem no tau zoo, feem ntau pom zoo kom siv cov khoom siv uas muaj cov ntxhia ntau thiab tsis tsuas yog ua tau raws li txhua yam kev ua tau zoo xwb tab sis kuj yooj yim dua rau kev sau cov pwm ntawm qhov siab thiab qhov kub qis dua. Qhov no txhais tau tias lub sijhawm luv dua thiab kev siv hluav taws xob tsawg dua, ua rau kev txuag nyiaj rau hauv DNA ntawm cov khoom.
Lub Crucible Digital: Tsim rau Kev Tsim Khoom (DFM) thiab Kev Ua Qauv Siab Tshaj Plaws
Ua ntej ib gram ntawm cov hlau raug tshuab, cov khoom siv tau ua kom zoo tshaj plaws hauv ib puag ncig virtual. Ansix Tech cov txheej txheem engineering yog anchored nyob rau hauv lub tswv yim Design for Manufacturability (DFM), qhov twg lawv cov engineers koom tes nrog Tesla pab pawg tsim qauv txij li theem thaum ntxov. Lub hom phiaj yog tsim ib feem uas tsis yog tsuas yog zoo nkauj thiab ua haujlwm tau zoo xwb tab sis kuj tseem ua tau zoo los tsim ntau lab.
Lub hauv paus tseem ceeb ntawm theem no yog Kev Tshawb Fawb Txog Kev Ua Pwm (MFA). Siv cov software zoo li ANSYS Polyflow lossis Autodesk Moldflow, cov engineers tsim cov duab digital ntawm cov pwm thiab ua qauv tag nrho Kev Txhaj Tshuaj Prokev ua qauv virtual no yog qhov tseem ceeb rau kev kwv yees thiab daws cov teeb meem ua ntej lawv dhau los ua qhov tseeb tiag.
Kev tshuaj xyuas tseem ceeb uas tau ua suav nrog:
Kev Tshuaj Xyuas Tus Qauv Sau: Xyuas kom cov yas ntws sib npaug rau hauv txhua qhov chaw ntawm lub qhov ncauj tib lub sijhawm, tiv thaiv cov qhov tsis zoo xws li cov cua ntes (uas ua rau kub hnyiab) lossis cov kab vuam tsis muaj zog qhov twg cov dej ntws sib ntsib.
Kev Ua Cua Txias thiab Kev Ua Yuam Kev: Kwv yees seb qhov khoom yuav txias thiab ntsws li cas. Los ntawm kev tshuaj xyuas qhov sib txawv ntawm qhov kub thiab txias, cov engineers tuaj yeem tsim lub kaw lus txias uas rho tawm cua sov sib npaug, uas yog qhov tseem ceeb tshaj plaws hauv kev tiv thaiv qhov khoom kom tsis txhob ua yuam kev - qhov teeb meem uas tshwm sim rau cov vaj huam sib luag loj thiab nyias.
Kev Txhim Kho Lub Rooj Vag: Txheeb xyuas qhov chaw zoo tshaj plaws, hom, thiab qhov loj ntawm lub rooj vag (qhov nkag mus rau yas rau hauv pwm). Txoj kev npaj lub rooj vag zoo yuav txo cov cim pom ntawm qhov chaw ua yeeb yam thiab ua kom muaj kev sib npaug ntawm kev sau.
Txoj kev tsim kho uas kwv yees tau no hloov pauv txoj kev tsim kho. Los ntawm kev txheeb xyuas cov teeb meem uas yuav tshwm sim - xws li cov cim poob ntawm cov tav lossis kev ntxhov siab - hauv lub ntiaj teb digital, Ansix Tech zam kev voj voog ib txwm muaj ntawm kev sim thiab ua yuam kev kim heev, ua kom lub sijhawm mus rau kev ua lag luam sai dua thiab ua kom muaj pwm "thawj zaug-yog".
Cov Cuab Yeej Siv Tau Zoo: Lub Plawv ntawm Kev Tsim Khoom Tshiab
Cov pwm yog lub cuab yeej tseem ceeb uas txhais tau qhov zoo, tus nqi, thiab qhov ceev ntawm txhua lub vaj huam sib luag tom qab. Ansix Tech mus rau kev tsim pwm ua qhov kev sib tw engineering holistic, qhov twg txhua lub subsystem yuav tsum ua haujlwm zoo meej rau lub neej ntawm qhov kev pab cuam, uas tuaj yeem siv tau ntau pua txhiab lub voj voog.
Cov Txheej Txheem Tseem Ceeb hauv Cov Qauv Mould:
Kev Xaiv Hlau Pwm: Rau kev tsim khoom tsheb ntau, cov hlau tseem ceeb thiab cov hlau uas muaj qhov hauv feem ntau yog ua los ntawm cov hlau zoo uas tau ua ntej lossis cov hlau uas tau ua kom tawv xws li P20 lossis H13. Cov hlau no muaj qhov sib npaug zoo ntawm kev siv tshuab, kev ua kom du (qhov tseem ceeb rau kev ua tiav ntawm qhov chaw), thiab kev tiv thaiv kev hnav mus sij hawm ntev, tiv thaiv cov neeg siv khoom cov peev txheej siv cuab yeej.
Lub Tshuab Txias Uas Hloov Pauv: Kev txias ua rau ntau dua 50% ntawm lub sijhawm txhaj tshuaj molding ib txwm muaj. Ansix Tech qhov kev tsim kho tshiab tseem ceeb tshaj plaws yog nws txoj kev siv cov channel txias conformal. Tsis zoo li cov channel ncaj-drilled ib txwm muaj, cov channel conformal yog 3D-luam tawm lossis tshuab tshwj xeeb kom ua raws li cov duab ntawm qhov chaw ntawm qhov deb ze-txhua qhov.
Cov thev naus laus zis no ua rau muaj kev rho tawm cua sov sai thiab sib xws, uas muaj kev cuam tshuam ncaj qha thiab muaj zog rau kev lag luam tsim khoom. Los ntawm kev tshem tawm cov chaw kub, nws txo qhov kev sib txhuam ntawm qhov chaw thiab kev ntxhov siab sab hauv. Qhov tseem ceeb tshaj plaws, nws txo qis lub sijhawm txias, nrog rau kev txo lub sijhawm voj voog ntawm 28-40% hauv ntau qhov project. Qhov kev tsim kho tshiab no yog lub zog tseem ceeb rau kev nce lub peev xwm tsim khoom yam tsis muaj kev siv nyiaj ntxiv.
Lub Tshuab Khiav thiab Rooj Vag: Rau ib feem zoo li lub cev tsheb, lub tshuab khiav kub siv. Lub tshuab no ua kom cov yas yaj hauv lub manifold kub, tshem tawm cov khoom khov thiab cov khiav. Qhov no txo cov khoom pov tseg txog li 95% piv rau cov tshuab khiav txias thiab txo qis kev siv hluav taws xob.
Lub Tshuab Tawm: Kev tso tawm lub vaj huam sib luag loj, nyias yam tsis muaj kev cuam tshuam yuav tsum muaj lub tshuab tawm uas tau tsim los zoo heev. Kev sib xyaw ua ke ntawm cov koob ejector, cov tes tsho, thiab cov phaj stripper tau teeb tsa los siv lub zog sib npaug. Rau txhua qhov kev txiav lossis cov yam ntxwv nyuaj, cov kev ua haujlwm kho tshuab zoo li cov angled lifters thiab cov cores collapsible tau koom ua ke los tsim cov geometry thiab rub rov qab huv si.
Kev Tswj Xyuas Kev Tsim Khoom: Kev Txhim Kho Cov Txheej Txheem thiab Kev Tsim Kho Tus Nqi
Thaum lub pwm tau teeb tsa rau hauv lub tshuab txhaj tshuaj uas muaj zog heev, Ansix Tech lub hom phiaj hloov mus rau kev paub txog cov txheej txheem. Ntawm no, cov txiaj ntsig theoretical uas tau tsim rau hauv cov cuab yeej tau txhais ua cov txiaj ntsig pom tseeb, ntsuas tau ntawm qhov chaw tsim khoom. Lub tuam txhab siv txoj hauv kev molding scientific, tsim kom muaj lub qhov rais txheej txheem ruaj khov, txhais cov ntaub ntawv es tsis txhob cia siab rau kev hloov kho empirical.
Cov teeb meem uas feem ntau tshwm sim rau cov vaj huam sib luag loj sab hauv tsev raug daws teeb meem tsis tu ncua:
Kev Ua Phem: Tiv thaiv los ntawm kev txias sib xws uas ua rau muaj los ntawm cov channel conformal thiab cov qauv siab zoo.
Cov Cim Qhov Dej: Tiv thaiv los ntawm kev ua kom lub zog ntim khoom zoo thiab lub sijhawm, thiab los ntawm kev tsim cov khoom uas tswj tau qhov tuab ntawm phab ntsa.
Qhov Tsis Zoo ntawm Kev Zoo Nkauj: Txo kom tsawg los ntawm kev tswj qhov kub ntawm pwm, qhov ceev ntawm kev txhaj tshuaj, thiab kev siv cov ntsuas siab ntawm qhov chaw txhaj tshuaj uas saib xyuas txhua qhov txhaj tshuaj kom zoo ib yam.
Cov Kev Txo Nqi Uas Muaj Txheej Txheem:
Ansix Tech txoj kev tsim txiaj ntsig zoo li pom tseeb hauv nws txoj kev npaj ntau yam los tsav kom tus nqi tag nrho ntawm kev muaj rau nws cov neeg siv khoom tsawg dua.
*Rooj 2: Cov Qib Tseem Ceeb Uas Txuag Tau Tus Nqi Hauv Ansix Tech Cov Txheej Txheem Tsim Khoom*
Kev Paub Tseeb Txog Qhov Zoo Tshaj Plaws: Kev Zoo, Kev Ntim Khoom, thiab Kev Xa Khoom Sai
Kev Zoo ntawm Ansix Tech tsis yog ib kauj ruam kev tshuaj xyuas tab sis yog ib qho txheej txheem uas muaj cov txheej txheem ua ke. Ib lub Txheej Txheem Tswj Xyuas Kev Zoo uas nruj tswj hwm txoj kev taug kev los ntawm cov khoom siv raw mus rau cov khoom xa tuaj. Kev Tshuaj Xyuas Cov Khoom Siv Thawj Zaug siv Cov Tshuab Ntsuas Sib Koom Tes (CMM) thiab 3D laser scanning xyuas kom meej tias cov qauv pib phim cov qauv CAD digital hauv micron-level tolerances.
Thaum lub sijhawm tsim khoom ntau, Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC) raug siv, nrog rau qhov ntsuas tseem ceeb raug saib xyuas hauv lub sijhawm tiag tiag. Cov ntsuas siab hauv pwm muab "digital fingerprint" rau txhua qhov txhaj tshuaj, tso cai rau kev cuam tshuam tam sim ntawd yog tias cov txheej txheem tawm ntawm nws lub qhov rai lees paub. Txoj hauv kev tsav los ntawm cov ntaub ntawv no ua kom muaj kev sib xws ntawm cov khoom thiab kev taug qab tag nrho, uas yog qhov tseem ceeb rau kev nyab xeeb ntawm tsheb thiab cov qauv zoo.
Nkag siab tias txoj kev mus los ntawm cov khoom tsis tiav kom txog thaum nws tau teeb tsa kom muaj kev nyab xeeb hauv lub tsheb, Ansix Tech tsim cov kev daws teeb meem ntim khoom tiv thaiv. Cov vaj huam sib luag sab hauv feem ntau xa khoom hauv cov yas dunnage uas tsim tshwj xeeb, rov qab tau uas tuav cov khoom kom ruaj ntseg, tiv thaiv kev khawb, kev hloov pauv, thiab cov hmoov av zoo li qub thaum thauj mus los. Qhov no tsis yog tsuas yog lav qhov xwm txheej zoo meej xwb tab sis kuj ua raws li lub hom phiaj kev ruaj khov ntawm cov tuam txhab tsim tsheb niaj hnub no los ntawm kev tshem tawm cov khib nyiab ntim khoom pov tseg.
Thaum kawg, lub hauv paus ntsiab lus ntawm kev xa khoom sai yog ingrained nyob rau hauv Ansix Tech lub DNA ua haujlwm. Los ntawm kev ua tiav parallel ntawm kev tsim thiab kev yuav khoom, kev paub txog cov txheej txheem hloov pwm sai (QMC), thiab kev ua haujlwm logistics streamlined, lawv compress lub sijhawm ua khoom thiab xyuas kom meej tias kev xa khoom raws li qhov sib lawv liag - feem ntau xa cov khoom ncaj qha mus rau kab sib dhos raws li qhov kev txiav txim uas lawv yuav raug ntsia.
Xaus Lus: Kev Koom Tes Ua Ke Uas Muaj Kev Ntsuas Tseeb Thiab Tus Nqi
Kev tsim cov Tesla lub cev tsheb sab hauv qab yog ib qho kev kawm muaj zog hauv kev tsim khoom niaj hnub no, uas tsom mus rau tus nqi. Lub luag haujlwm ntawm Ansix Tech tshaj qhov ntawm tus neeg muab khoom; lawv ua haujlwm ua tus khub koom tes engineering tiag tiag, siv yuav luag peb xyoo caum ntawm kev txawj ntse los daws cov teeb meem nyuaj ua ntej lawv tshwm sim.
Los ntawm kev koom ua ke ntawm kev tshawb fawb txog cov khoom siv, kev kwv yees digital simulation, cov txheej txheem pwm tshiab, thiab kev tswj hwm cov txheej txheem zoo, Ansix Tech xa cov ntsiab lus tseem ceeb ntawm kev lag luam tsheb: kev ua kom zoo thiab kev txo nqi tas mus li. Lawv txoj haujlwm ua kom ntseeg tau tias txawm tias cov khoom tsis pom ntawm Tesla sab hauv pab txhawb rau lub tsheb lub koob npe nrov rau kev tsim kho tshiab, zoo, thiab ua haujlwm tau zoo.
Hauv kev lag luam uas qhov kev sib tw zoo dua raug ntsuas ua ntu zus, kev koom tes zoo li qhov ntawm Tesla thiab Ansix Tech qhia tau tias txoj kev mus rau kev coj noj coj ua tsis yog los ntawm kev txiav cov ces kaum, tab sis los ntawm kev tsim kho kom ntse dua. Los ntawm kev nqis peev rau hauv kev txawj ntse ua ntej - hauv kev tsim qauv digital, kev xaiv cov khoom siv, thiab cov cuab yeej - lawv tshem tawm cov khib nyiab thiab kev tsis ua haujlwm zoo, xa cov kev ntseeg siab thiab tus nqi uas tso cai rau lawv cov neeg koom tes sib tw thiab yeej ntawm lub ntiaj teb theem.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Tesla lub cev tsheb sab laug thiab sab xis sab hauv, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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