Chophimba cha kumbuyo cha Chery

Chophimba cha kumbuyo cha Chery

 

Kuseri kwa Zochitika: Momwe Ansix Kulondola ndi Kufunika kwa Bumper Yakumbuyo ya Chery

Mu dziko lofunika kwambiri popanga magalimoto, komwe nkhungu imodzi yokha ingatsimikizire kupambana kwa mtundu watsopano wa galimoto, njira ya Ansix Tech imaphatikiza kuyerekezera kwapamwamba, sayansi yazinthu zanzeru, komanso kukonza njira kosalekeza kuti ipereke zinthu zomwe zili zapamwamba komanso zotsika mtengo.

 

Kupanga magalimoto amakono ndi njira yopangira zinthu monga uinjiniya, kapangidwe, ndi kupanga zinthu molondola. Chimodzi mwa zinthu zofunika kwambiri koma zomwe nthawi zambiri sizimaganiziridwa ndi bampala yakumbuyo—gawo lomwe liyenera kukhala lopanda chilema, lolimba, komanso lopangidwa pamlingo ndi mtengo womveka bwino. Kwa kampani yayikulu yamagalimoto ku Chery, ntchitoyi idaperekedwa kwa Ansix Tech, katswiri wokonza ma injection omwe njira zake zonse kuyambira pakupanga kwa digito mpaka kutumiza mwachangu zimasonyeza luso lamakono lopanga zinthu.

 

Kufufuza mozama ntchito ya Ansix Tech pa pulojekiti ya Chery rear bumper kukuwonetsa momwe ukadaulo wamakono komanso uinjiniya wosamala zimagwiritsidwira ntchito osati kungopanga gawo lokha, komanso kupanga phindu, zomwe zimapangitsa kuti ndalama zichepe pamene zikusunga malamulo okhwima. miyezo zomwe makampani opanga magalimoto amafuna.

 

1 Maziko: Kapangidwe ka Njira ndi Kutsimikizira

Ulendo wa bampala yakumbuyo umayamba kale chitsulo chisanadulidwe. Kwa Ansix Tech, pulojekiti ya Chery inayamba ndi kapangidwe kogwirizana ndi gawo lotsimikizira, lofunika kwambiri pogwirizanitsa ziyembekezo ndikuletsa kusintha kokwera mtengo pambuyo pake.

 

Kutsimikizira Mapangidwe A digito: Pogwiritsa ntchito mitundu yapamwamba ya 3D CAD yoperekedwa ndi Chery, mainjiniya a Ansix amayamba ndikuwunikanso bwino Design for Manufacturability (DFM). Gawo logwirizana ili ndilofunika kwambiri kuti liwonetsetse kuti kapangidwe ka gawolo kakonzedwa bwino kuti kagwiritsidwe ntchito popangira jakisoni, kuzindikira mavuto omwe angakhalepo ndi makulidwe a khoma, kapangidwe ka nthiti, komanso kugwirizana ndi zida zapafupi ndi galimoto.

 

Kujambula Mwachangu Poyesa Ntchito: Musanagwiritse ntchito chikombole chopangidwa mokwanira, kutsimikizira thupi ndikofunikira. Ansix imagwiritsa ntchito ukadaulo wopangira zida mwachangu komanso ukadaulo wopangira vacuum kuti ipange zida zoyeserera zapamwamba kwambiri. Ma prototype awa, opangidwa kuchokera kuzinthu zomwe zimafanana kwambiri ndi mawonekedwe a pulasitiki yomaliza, amagwiritsidwa ntchito poyesa momwe zinthu zilili, kuyesa kwa aerodynamic, komanso kuwunika koyeserera kwa ngozi. Gawoli limalola Chery kutsimikizira kapangidwe kake m'zochitika zenizeni, kuchepetsa chiopsezo cha polojekitiyi isanapangidwe ndalama zazikulu zogwiritsira ntchito zida.

 

Gawo loyambira ili limayambitsa njira ya polojekiti yonse, kukhazikitsa magwiridwe antchito ndi kuwoneratu zamtsogolo za ndondomekoyi kuyambira pachiyambi.

 

2 Sayansi Yosankha: Kusanthula Zipangizo ndi Kuyenda kwa Nkhungu

Kusankha pulasitiki yoyenera ndi sayansi yomwe imalinganiza magwiridwe antchito, kukongola, komanso ndalama. Pa gawo lakunja monga bampala yakumbuyo, zofunikira zake zimakhala zovuta kwambiri.

 

2.1 Kapangidwe ka Zinthu ndi Zolinga

Kutengera miyezo yamakampani ndi zomwe Chery's adafotokoza, zinthu zazikulu zomwe zimasankhidwa pa bampala yakumbuyo nthawi zambiri zimakhala zosinthidwa za polypropylene (PP), zomwe nthawi zambiri zimasakanizidwa ndi rabara ya ethylene-propylene-diene monomer (EPDM). Kusankha kumeneku ndi kwanzeru:

 

Kagwiridwe kake: PP imapereka kukana kwabwino kwa mankhwala, kuchepa kwa kulemera kwa gawo (kuchepetsa kulemera kwa gawo), komanso kupirira bwino kutopa. Kusintha kwa rabara ya EPDM kumawongolera kwambiri kukana kwa zinthuzo, zomwe sizingatheke kukambirana za chitetezo chachikulu cha bumper, makamaka kutentha kochepa komwe PP yapansi imatha kusweka.

 

Kugwiritsa Ntchito Mtengo Moyenera: PP ndi imodzi mwa mapulasitiki opangidwa ndi zinthu zotsika mtengo kwambiri omwe alipo. Mwa kupanga zinthu zake pogwiritsa ntchito kuphatikiza zinthu, Ansix Tech ndi Chery amapeza ntchito yabwino kwambiri popanda kugwiritsa ntchito mapulasitiki aukadaulo achilendo. Kusankha kumeneku ndi chinsinsi cha njira yonse yochepetsera ndalama.

 

Tebulo: Zinthu Zofunika Kwambiri za Polypropylene Yosinthidwa (PP) ya Ma Bumpers Amagalimoto

2.2 Uinjiniya Wolosera ndi Kusanthula kwa Kuyenda kwa Nkhungu (DFM)

Pogwiritsa ntchito zinthu zomwe zafotokozedwa, Ansix Tech imagwiritsa ntchito pulogalamu yapamwamba yoyeserera ya Moldflow kuti iyese njira yopangira zinthu pogwiritsa ntchito njira yopangira zinthu. Iyi ndi sitepe yofunika kwambiri mu filosofi yawo "yoyamba yoyenera". Pulogalamuyi imafufuza momwe pulasitiki yosungunuka idzadzazire m'bowo la nkhungu, ndi kulosera zolakwika zomwe zingachitike musanayambe kugwiritsa ntchito zipangizo.

 

Malo Oyang'ana Kwambiri pa Kuyerekeza:

 

Mapangidwe Odzaza: Mainjiniya amakonza malo ndi kukula kwa zipata kuti atsimikizire kuti bampala yonse imadzazidwa bwino nthawi imodzi. Izi zimateteza zolakwika monga mizere yolumikizira m'malo ofunikira kwambiri pakukongoletsa kapena mpweya wotsekedwa (matumba a mpweya).

 

Kugwira Ntchito Moyenera Poziziritsa: Pulogalamuyi imagwiritsa ntchito njira yosinthira kutentha kuchokera ku pulasitiki, kudzera mu Chitsulo Chopangidwa ndi Nkhungu, ndi m'njira zoziziritsira. Izi zimathandiza kupanga njira yabwino kwambiri yoziziritsira yomwe imachepetsa nthawi yozungulira—chomwe chimayendetsa mwachindunji mtengo wa gawo lililonse—ndipo chimatsimikizira kuzizira kofanana kuti chisawonongeke.

 

Kuchepa ndi Kupindika: Poneneratu momwe ndi komwe zinthuzo zidzachepera zikazizira, mainjiniya amatha kuwerengera pasadakhale kapangidwe ka nkhungu, kuonetsetsa kuti bampala yomaliza ikukwaniritsa zolekerera za Chery.

 

Njira yoyesera ndi kulakwitsa iyi imachotsa masabata ambiri a mayeso enieni a nkhungu, kusunga nthawi ndi ndalama zambiri pamene ikutsimikizira kuti njirayo idzakhala yolimba kwambiri.

 

3 Kupanga Chida: Mbali Zazikulu za Kapangidwe ka Nkhungu

Chikombolecho ndiye maziko a ntchito. Pa gawo lalikulu komanso lovuta monga bampala yakumbuyo, kapangidwe kake ndi luso laukadaulo.

 

Kusankha Chitsulo Kuti Chikhale Cholimba ndi Kugwira Ntchito: Kusankha chitsulo cha nkhungu kumawerengedwa pakati pa mtengo, kulimba, ndi magwiridwe antchito a kutentha. Pachimake ndi m'mimba mwa chimbudzi cha bumper, Ansix Tech mwina imagwiritsa ntchito chitsulo cholimba kale monga P20 kapena chitsulo chosapanga dzimbiri chapamwamba kwambiri pa malo ofunikira, ogwiritsidwa ntchito nthawi yayitali. Zitsulozi zimapereka mgwirizano wabwino wa makina, kusalala, ndi kulimba kuti zipirire mafunde ambirimbiri. Pa njira zoziziritsira, kutentha kwa chitsulo ndikofunikira kwambiri, zomwe zimakhudza mwachindunji momwe kutentha kungachotsedwere mwachangu kuchokera ku gawolo.

 

Dongosolo Loziziritsira: Chinsinsi cha Kuchita Bwino: Mwina dongosolo lofunika kwambiri mu chikombole, dera loziziritsira logwira ntchito bwino silingakambirane. Njira zoziziritsira zokhazikika, zomwe zimatsatira mawonekedwe a bumper patali kwambiri, nthawi zambiri zimapangidwa. Kufanana kumeneku kumatsimikizira kuti gawo lonselo liziziritsa pamlingo womwewo, kuletsa kupotoka ndikuchepetsa nthawi yozungulira ndi 30-40% poyerekeza ndi njira zachikhalidwe zobowoledwa molunjika. Kuzungulira mwachangu kumatanthauza magawo ambiri patsiku komanso mtengo wotsika pa gawo lililonse.

 

Dongosolo Loyendetsa ndi Kutsekereza: Pa bumper, dongosolo loyendetsa lotentha nthawi zambiri limagwiritsidwa ntchito. Dongosololi limasunga pulasitiki yomwe ili mu bumper kuti isasungunuke, zomwe zimapangitsa kuti pasakhale zinyalala zolimba komanso zinyalala zomwe ziyenera kubwezeretsedwanso ndikubwezeretsedwanso. Zimathandizira kusunga zinthu, kugwira ntchito bwino, komanso kuzungulira mwachangu. Zipata—malo olowera—zimakula bwino ndipo zimayikidwa, nthawi zambiri ngati zipata za filimu kapena diaphragm m'mphepete mwa bumper, kuti zitsimikizire kuti pali kudzaza kosalala komanso zizindikiro zochepa zowonekera pagawo lomaliza.

 

Dongosolo Lotulutsa Mpweya: Popeza pali malo akuluakulu a bumper, dongosolo lodalirika lotulutsa mpweya ndilofunika kwambiri. Kuphatikiza ma ejector pini akuluakulu, ma ejector a sleeve, komanso ma valve a air poppet amayikidwa mwanzeru kuti agwiritse ntchito mphamvu yofanana, yopanda kupotoza kuti achotse gawolo popanda kusiya zizindikiro zazikulu.

 

4 Kuyambira pa Intaneti mpaka pa Zakuthupi: Vuto la Kupanga ndi Kukonza Zinthu

Kumasulira kapangidwe ka nkhungu ya digito kukhala chida chakuthupi komanso cholondola kwambiri ndi komwe ukatswiri umakwaniritsa ntchito.

 

Makina Opangira ndi Kugwira Ntchito Mwapamwamba: Zigawo za nkhungu zimapangidwa pogwiritsa ntchito zida zamakono za Computer Numerical Control (CNC), kuphatikiza malo opangira makina othamanga kwambiri ndi Electrical Discharge Machining (EDM) kuti mudziwe zambiri zovuta. Ntchito yogwirira ntchito imakonzedwa bwino, nthawi zambiri imaphatikizapo kukonza zinthu zosiyanasiyana za nkhungu kuti zichepetse nthawi yoyambira. Kukonza ndi kuyika nkhungu komaliza kumafuna luso la akatswiri opanga zida kuti akwaniritse bwino komanso kumaliza.

 

Kukonza Njira Zowongolera Mtengo: Chikombole chikangoyamba kugwiritsidwa ntchito, cholinga chake chimasintha kukhala kukonza njira yopangira jekeseni yokha. Mainjiniya a njira za Ansix Tech amagwira ntchito kuti akhazikitse magawo abwino kwambiri ogwiritsira ntchito:

 

Kuchepetsa Nthawi Yozungulira: Sekondi iliyonse yomwe imasungidwa potseka nkhungu, jakisoni, kuziziritsa, ndi kutulutsa mpweya imachepetsa mtengo wa chinthucho. Izi zimachitika mwa kusintha kutentha kozizira, liwiro la jakisoni, ndi nthawi yogwira mphamvu.

 

Kusunga Zinthu: Kukonza malo osinthira kuchokera ku jakisoni kupita ku kupanikizika kwa kulongedza ndi mbiri ya kupanikizika kwa kulongedza kumatsimikizira kuti gawolo ladzazidwa ndi zinthu zochepa zomwe zimafunika, kuchepetsa kugwiritsidwa ntchito popanda kuwononga khalidwe.

 

Kugwiritsa Ntchito Mphamvu Moyenera: Makina amakono opangira jekeseni pogwiritsa ntchito magetsi okhaokha kapena makina osakanikirana amagwiritsidwa ntchito chifukwa cha kulondola kwawo komanso kugwiritsa ntchito mphamvu zochepa kwambiri poyerekeza ndi makina achikhalidwe a hydraulic, zomwe zimapangitsa kuti ndalama zogwirira ntchito zichepe.

 

Tebulo: Zowongolera Njira Zopangira Injection Molding

5 Muyezo Wosasinthasintha: Chitsimikizo cha Ubwino ndi Kupereka

Njira yangwiro ndi yopanda tanthauzo popanda gawo langwiro. Dongosolo la chitsimikizo cha khalidwe la Ansix Tech (QA) limamangidwa pa mfundo ya "kayendetsedwe ka kayendetsedwe ka ntchito," yomwe cholinga chake ndi kuchepetsa zolakwika za anthu kudzera mu njira zokhazikika komanso zolembedwa.

 

Zipata Zapamwamba Zitatu:

 

Kuyang'anira Zinthu Zobwera: Gulu lililonse la utomoni wa pulasitiki limatsimikiziridwa kuti limayang'ana zinthu zofunika monga kusungunuka kwa madzi kuti zitsimikizire kuti zinthuzo ndi zolondola.

 

Kulamulira Ziwerengero mu Njira (SPC): Miyeso yofunikira, kulemera, ndi mawonekedwe a mabampala zimawunikidwa pafupipafupi panthawi yopanga. Deta imatsatiridwa pamatchati owongolera kuti izindikire kusuntha kulikonse kwa njira isanapange ziwalo zosagwirizana.

 

Kutsimikizira Komaliza kwa Off-Tool (FAI) ndi Outgoing QC: Zinthu zoyambirira kuchokera ku chikombole chopangira zimayesedwa kwathunthu ndi First Article Inspection (FAI), nthawi zambiri pogwiritsa ntchito Coordinate Measuring Machines (CMM) kuti zitsimikizire mbali iliyonse yofunika kwambiri motsutsana ndi zojambula za Chery. Asanatumize, kuwunika komaliza kumaonetsetsa kuti zigawo zopanda cholakwika zokha ndi zomwe zimapakidwa.

 

Kulongedza Zinthu Kuti Zikhale Zangwiro Ndi Kutumiza Mwachangu: Podziwa kuti ulendo wa bumper sunathe ikachoka mu press, Ansix Tech imapanga ma custom packaging omwe amateteza zigawo zazikulu, zopindika ku mikwingwirima, fumbi, ndi kusintha kwa zinthu panthawi yotumiza katundu. Kudzipereka kumeneku ku "ndalama zogulira ogwiritsa ntchito" kumatsimikizira kuti gawolo lifika pamalo okonzeka kuyikidwa, kuchotsa ndalama zokhudzana ndi kuwonongeka kapena kukonzanso Chery. Kukonzekera kwawo kophatikizana kwa zinthu kumatsimikizira kutumiza zinthu nthawi yomweyo, kuthandizira njira yopangira zinthu ya Chery yopanda mafuta.

 

6 Mapeto: Kupereka Kudalirika ndi Mtengo

Kupanga bumper yakumbuyo ya Chery ku Ansix Tech sikungokhala ntchito yopanga zinthu zokha; ndi mgwirizano wogwirizana wa magawo a uinjiniya. Kuyambira mgwirizano woyamba wa DFM ndi sayansi ya zinthu mpaka mphamvu yolosera kayendedwe ka nkhungu komanso kulondola kwa kupanga zida, gawo lililonse limatsogozedwa ndi ntchito ziwiri: kukwaniritsa khalidwe losasinthasintha ndikuchepetsa mtengo mosalekeza.

 

Zomwe Ansix Tech adakumana nazo mumakampani zikuwonetsa kuti phindu lenileni silipezeka pokonza zinthu mwachangu koma pokonza njira iliyonse yovuta. Mwa kuyika ndalama mu simulation yapamwamba, amachepetsa kuwononga koyesa ndi zolakwika. Mwa kudziwa bwino kusankha zinthu ndi kapangidwe koziziritsa, amachepetsa nthawi yozungulira. Mwa kukhazikitsa njira zowongolera zaukadaulo zolimba komanso zoyendetsedwa ndi njira, amatsimikizira kudalirika.

 

Kwa ogwirizana nawo monga Chery, izi zikutanthauza mwachindunji mfundo yofunika: zinthu zogwira ntchito bwino zomwe zimachepetsa kwambiri mtengo wonse wopangira magalimoto, kutsimikizira kuti m'malo opikisana a magalimoto masiku ano, nzeru zopangira zinthu si zabwino zokha—ndi chinthu chofunikira kwambiri kuti munthu apambane.

Ansix Tech Co Ltd.

Ngati muli ndi mapulani okhudzana ndi chikombole cha Chery rear bumper, mutha kulankhulana nafe nthawi iliyonse. Tidzasintha malingaliro anu kukhala enieni, kukulolani kukwaniritsa maloto anu, ndikupeza maoda akuluakulu pamsika. Zambiri zathu zolumikizirana ndi info@ansixtech.com. Kapena funsani CTO wathu, tumizani imelo ku: stephen@ansixtech.com

 

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