Isikhunta esingasemva seChery

Isikhunta esingasemva seChery

 

Emva Kweziqendu: Njani I-Ansix Ubuchule bobugcisa kunye nexabiso lebhampa yangasemva yeChery

Kwihlabathi elinzima lokwenza iimoto, apho isikhunta esinye sinokumisela impumelelo yemodeli entsha yesithuthi, indlela ye-Ansix Tech idibanisa ukulinganisa okuphucukileyo, isayensi yezinto ezicwangcisiweyo, kunye nokulungiswa kweenkqubo okungapheliyo ukuze kunikezelwe izinto ezikumgangatho ophezulu nezingabizi kakhulu.

 

Uphuhliso lweemoto zanamhlanje luluhlu lwemisebenzi yobunjineli, uyilo, kunye nokuveliswa ngokuchanekileyo. Phakathi kwezinto ezibalulekileyo kodwa ezihlala zinganakwa yibhampa engasemva—inxalenye ekufuneka ibe nencasa, iqine ngokwesakhiwo, kwaye iveliswe ngesikali nexabiso elivakala lifanelekileyo kwezoshishino. Kwinkampani enkulu yeemoto iChery, lo msebenzi wawela kwi-Ansix Tech, ingcali ekubumbeni inaliti enenkqubo epheleleyo ukusuka kuyilo lwedijithali ukuya ekuhanjisweni ngokukhawuleza okubonisa ukugqwesa kwemveliso yanamhlanje.

 

Olu lwazi lunzulu ngomsebenzi we-Ansix Tech kwiprojekthi yeChery rear bumper lubonisa indlela ubuchwepheshe obuphambili kunye nobunjineli obucokisekileyo obusetyenziswa ngayo kungekuphela nje ekwakheni inxalenye, kodwa nasekwakhiweni kwexabiso, nto leyo enciphisa iindleko ngelixa igcina imithetho eqinileyo. imigangatho iimfuno zoshishino lweemoto.

 

1 Isiseko: Uyilo lweQhinga kunye noQinisekiso

Uhambo lwebhampa engasemva luqala kudala ngaphambi kokuba intsimbi isikwe. Kwi-Ansix Tech, iprojekthi yeChery yaqala ngesigaba soyilo oludibeneyo kunye nokuqinisekiswa, okubalulekileyo ekulungelelaniseni ulindelo kunye nokuthintela uhlengahlengiso olubizayo kamva.

 

Ukuqinisekiswa kweDijithali kunye noYilo: Besebenzisa iimodeli ze-3D CAD eziphambili ezibonelelwe yiChery, iinjineli ze-Ansix kuqala zenze uphononongo olupheleleyo lwe-Design for Manufacturability (DFM). Eli nqanaba lentsebenziswano libalulekile ekuqinisekiseni ukuba uyilo lwenxalenye lulungele inkqubo yokubumba ngenaliti, luchonge iingxaki ezinokubakho ngobukhulu bodonga, uyilo lweembambo, kwaye luhambelana nezixhobo zesithuthi esikufutshane.

 

Uvavanyo Olukhawulezileyo Lovavanyo Olusebenzayo: Ngaphambi kokuba uzibophelele kwi-mold epheleleyo, ukuqinisekiswa ngokomzimba kubalulekile. I-Ansix isebenzisa izixhobo ezikhawulezayo kunye netekhnoloji yokusika i-vacuum ukwenza iinxalenye zeprototype ezithembekileyo kakhulu. Ezi prototypes, ezenziwe ngezinto ezilingana kakhulu neempawu zeplastiki yokugqibela, zisetyenziselwa ukujonga ukufaneleka nokusebenza, uvavanyo lwe-aerodynamic, kunye novavanyo lokulinganisa ukuqhekeka. Eli nyathelo livumela uChery ukuba aqinisekise uyilo kwiimeko zokwenyani, esusa umngcipheko omkhulu kwiprojekthi ngaphambi kokuba kwenziwe utyalo-mali olukhulu lwezixhobo.

 

Eli nqanaba lesiseko libeka intsingiselo yeprojekthi yonke, lifaka ukusebenza kakuhle kunye nokubona kwangaphambili inkqubo kwasekuqaleni.

 

2 Isayensi yoKhetho: Uhlalutyo lweZixhobo kunye nokuHamba kweMbumba

Ukukhetha iplastiki efanelekileyo yisayensi elinganisela ukusebenza, ubuhle, kunye noqoqosho. Kwinxalenye yangaphandle efana nebhampa engasemva, iimfuno zingqongqo kakhulu.

 

2.1 Ukwakhiwa kwezinto kunye nesizathu

Ngokusekelwe kwimigangatho yoshishino kunye neenkcukacha zeChery, izinto eziphambili ezikhethiweyo kwi-back bumper zihlala ziyi-modified polypropylene (PP), edla ngokuxutywa nerabha ye-ethylene-propylene-diene monomer (EPDM). Olu khetho lucwangcisiweyo:

 

Ukusebenza: I-PP inika ukumelana okuhle kweekhemikhali, uxinano oluphantsi (ukunciphisa ubunzima benxalenye), kunye nokunyamezela ukudinwa okuhle. Utshintsho lwerabha ye-EPDM luphucula kakhulu ukumelana kwempembelelo yesixhobo, into engenakuphikiswana ngayo kumsebenzi oyintloko wokhuseleko lwebhampa, ingakumbi kumaqondo obushushu aphantsi apho i-PP esisiseko inokuba buthathaka.

 

UkuSebenza kakuhle kweendleko: I-PP yenye yezona plastiki zithengiswayo zingabizi kakhulu ezikhoyo. Ngokwenza iipropati zayo ngokuzidibanisa, i-Ansix Tech kunye neChery zifezekisa ukusebenza okuphezulu ngaphandle kweendleko zeplastiki zobunjineli ezingaqhelekanga. Olu khetho lusisiseko sesicwangciso sokunciphisa iindleko ngokubanzi.

 

Itheyibhile: Iimpawu eziphambili zePolypropylene eguquliweyo (PP) yeeBumpers zeeMoto

2.2 Ubunjineli Bokuqikelela Ngohlalutyo Lokuhamba Kwezinto Eziphilayo (i-DFM)

Ngokuchazwa kwezinto, i-Ansix Tech isebenzisa isoftware yokulinganisa iMoldflow enobuchule ukuvavanya inkqubo yokubumba ngekhompyutha. Eli linyathelo elibalulekileyo kwifilosofi yabo "yokuqala ngqa". Le software ihlalutya indlela iplastiki enyibilikisiweyo eya kuzalisa ngayo umngxuma wokubumba, iqikelela iziphene ezinokubakho ngaphambi kokuba kwakhiwe izixhobo.

 

Iindawo Zokugxila Kwi-Simulator:

 

Iipateni Zokuzalisa: Iinjineli zilungisa iindawo kunye nobukhulu besango ukuqinisekisa ukugcwaliswa okulungeleleneyo, ngaxeshanye kwebhampa yonke. Oku kuthintela iziphene ezifana nemigca yokuwelda kwiindawo ezibalulekileyo zobuhle okanye umoya ovalelekileyo (iipokotho zomoya).

 

Ukusebenza kakuhle kokupholisa: Isoftware imisela ukudluliselwa kobushushu ukusuka kwiplastiki, ngokusebenzisa Intsimbi Yomngundo, nakwimijelo yokupholisa. Oku kuvumela uyilo lwesekethe yokupholisa efanelekileyo enciphisa ixesha lokujikeleza—umqhubi othe ngqo weendleko zenxalenye nganye—kwaye iqinisekisa ukupholisa okufanayo ukuthintela ukuqhekeka.

 

Ukushwabana kunye nokuqhekeka: Ngokuqikelela indlela kunye nendawo eziza kuncipha ngayo izinto njengoko zipholile, iinjineli zinokulungisa kwangaphambili uyilo lwesikhunta, ziqinisekise ukuba i-bumper yokugqibela iyahlangabezana nobunzima bukaChery.

 

Le nkqubo yokulinga nokwenza iimpazamo ebonakalayo isusa iiveki zezilingo zokubumba ezibonakalayo, igcina ixesha elininzi kunye neendleko ngelixa iqinisekisa inkqubo eqinileyo.

 

3 Ubunjineli beSixhobo: Iinkalo eziphambili zoYilo lweMold

I-mold yeyona nto iphambili kulo msebenzi. Kwinxalenye enkulu nentsonkothileyo efana ne-bumper engasemva, uyilo lwayo lubuchule bobunjineli.

 

Ukukhethwa kweNsimbi ukuze Ihlale ixesha elide kwaye Isebenze: Ukukhethwa kwentsimbi yokubumba kukutshintshana okubalwa phakathi kweendleko, ukuqina, kunye nokusebenza kobushushu. Kwisiseko kunye nomgodi we-bumper mold, i-Ansix Tech kusenokwenzeka ukuba isebenzisa intsimbi eqiniswe kwangaphambili efana ne-P20 okanye intsimbi engagqwaliyo yodidi oluphezulu kwiindawo ezibalulekileyo nezigugileyo. Ezi ntsimbi zibonelela ngolungelelwano oluhle lokukwazi ukusebenza, ukupholishwa, kunye nokuqina kokumelana nezigidi zemijikelo. Kwimijelo yokupholisa, ukuqhuba kobushushu kwentsimbi kubaluleke kakhulu, okuchaphazela ngokuthe ngqo indlela ubushushu obunokutsalwa ngayo ngokukhawuleza kwindawo leyo.

 

Inkqubo Yokupholisa: Isitshixo Sokusebenza Kakuhle: Mhlawumbi eyona nkqubo ibalulekileyo kwimold, isekethe yokupholisa esebenzayo ayinakuxoxiswana ngayo. Iitshaneli zokupholisa ezihambelanayo, ezilandela umzobo webhampa kumgama osondeleyo, zihlala ziyilwa. Oku kufana kuqinisekisa ukuba yonke inxalenye iphola ngesantya esifanayo, kuthintela ukugoba kunye nokunciphisa ixesha lomjikelo nge-30-40% xa kuthelekiswa neetshaneli zemveli ezigobileyo ngokuthe tye. Iitshaneli ezikhawulezayo zithetha iinxalenye ezininzi ngosuku kwaye ixabiso liphantsi ngenxalenye nganye.

 

Inkqubo Yokubamba Nokugada: Kwi-bumper, inkqubo yokubamba eshushu isetyenziswa phantse rhoqo. Le nkqubo igcina iplastiki ekwii-runners inyibilikile, isusa ukuveliswa kwe-sprie eqinileyo kunye nenkunkuma yokubamba ekufuneka ihlanjwe kwakhona kwaye isetyenziswe kwakhona. Inegalelo ekongeni izinto, ukusebenza okucocekileyo, kunye nemijikelo ekhawulezayo. Amasango—apho angena khona—abekwa ngononophelo kwaye abekwe, rhoqo njengee-film okanye ii-diaphragm gates ecaleni komphetho we-bumper, ukuqinisekisa ukuzaliswa okuthambileyo kunye neempawu ezincinci zesango ezibonakalayo kwicandelo lokugqibela.

 

Inkqubo Yokukhupha Inkunkuma: Ngenxa yendawo enkulu yomphezulu webhampa, inkqubo yokukhupha ethembekileyo ibalulekile. Ukudibanisa iiphini ezinkulu ze-ejector, ii-ejectors ze-sleeve, kunye neevalvu zomoya zibekwe ngobuchule ukuze kusetyenziswe amandla alinganayo, angenasiphazamiso ukuze kususwe inxalenye ngaphandle kokushiya amanqaku abalulekileyo.

 

4 Ukusuka kwi-Virtual ukuya kwi-Physical: Umngeni woKwenziwa kweMveliso kunye nokuLungiswa

Ukuguqulela uyilo lwe-mold yedijithali lube sisixhobo esibonakalayo nesichanekileyo kulapho ubuchule budibana khona nokusebenza.

 

Umatshini Ophucukileyo Nokuhamba Komsebenzi: Izixhobo zokubumba zenziwa ngomatshini kusetyenziswa izixhobo zeComputer Numerical Control (CNC) zanamhlanje, kuquka amaziko oomatshini akhawulezayo kunye ne-Electrical Discharge Machining (EDM) ukuze kufunyanwe iinkcukacha ezintsonkothileyo. Umsebenzi ucwangciswe ngononophelo, uhlala ubandakanya ukucutshungulwa ngaxeshanye kwezinto ezahlukeneyo zokubumba ukuze kuncitshiswe ixesha lokukhokela. Ukuhlanganiswa kokugqibela kunye nokufakwa kwesixhobo sokubumba kufuna ubuchule babenzi bezixhobo abangoochwephesha ukuze kufezekiswe ulungelelwaniso nokugqitywa ngokugqibeleleyo.

 

Ukuphucula Inkqubo yoLawulo lweendleko: Nje ukuba isikhunta siqaliswe, ingqwalasela itshintshela ekuphuculeni inkqubo yokubumba ngenaliti ngokwayo. Iinjineli zenkqubo ze-Ansix Tech zisebenza ukumisela iiparameter zokucubungula ezisebenzayo:

 

Ukunciphisa Ixesha Lomjikelo: Umzuzwana ngamnye ogciniweyo ekuvaleni isikhunta, ekufakeni inaliti, ekupholiseni, nasekukhupheni inkunkuma kunciphisa iindleko zenxalenye. Oku kufezekiswa ngokulungisa amaqondo obushushu okupholisa, isantya sokufaka inaliti, kunye namaxesha oxinzelelo lokubamba.

 

Ukugcinwa kwezinto: Ukuphucula indawo yokutshintsha ukusuka ekufakweni ukuya kuxinzelelo lokupakisha kunye neprofayili yoxinzelelo lokupakisha kuqinisekisa ukuba inxalenye izaliswe zizinto ezifunekayo, kunciphisa ukusetyenziswa ngaphandle kokubeka umgangatho esichengeni.

 

Ukonga Amandla: Oomatshini bokubumba be-injection banamhlanje abasebenzisa umbane okanye i-hybrid basetyenziswa ngenxa yokuchaneka kwabo kunye nokusetyenziswa kwamandla okuphantsi kakhulu xa kuthelekiswa noomatshini be-hydraulic bendabuko, nto leyo enegalelo ekunciphiseni iindleko zokusebenza.

 

Itheyibhile: Iilever zoLungiso lweNkqubo yokuTshintshwa kweNjovo

5 Umgangatho Ongagungqiyo: Uqinisekiso loMgangatho kunye nokuHanjiswa kweenkonzo

Inkqubo egqibeleleyo ayinantsingiselo ngaphandle kwenxalenye egqibeleleyo. Inkqubo yoqinisekiso lomgangatho (QA) ye-Ansix Tech yakhelwe kwifilosofi "yokwenziwa kwenkqubo yolawulo," ejolise ekunciphiseni iimpazamo zomntu ngokusebenzisa iinkqubo ezimiselweyo nezibhaliweyo.

 

Amasango Omgangatho Othathu:

 

Ukuhlolwa kwezinto ezingenayo: Yonke ibhetshi ye-resin yeplastiki iqinisekisiwe kwiimpawu eziphambili ezifana ne-melt flow index ukuqinisekisa ukuhambelana.

 

Ulawulo lweStatistical olukwiNkqubo (i-SPC): Ubukhulu obubalulekileyo, ubunzima, kunye nembonakalo ebonakalayo yeebhampa zijongwa rhoqo ngexesha lokwenziwa kwemveliso. Idatha ilandelwa kwiitshathi zolawulo ukuze kufunyanwe naluphi na utshintsho lwenkqubo ngaphambi kokuba ivelise iindawo ezingahambelaniyo.

 

Ukuqinisekiswa kokugqibela kweZixhobo ezingasebenziyo (i-FAI) kunye ne-Outgoing QC: Izinto zokuqala ezivela kwi-mold yemveliso zihlolwa ngokupheleleyo kwi-First Article Inspection (i-FAI), zihlala zisebenzisa iiCoordinate Measuring Machines (i-CMM) ukuqinisekisa yonke into ebalulekileyo kwimizobo kaChery. Ngaphambi kokuthunyelwa, uhlolo lokugqibela luqinisekisa ukuba kuphela iindawo ezingenasiphako ezipakishiweyo.

 

Ukupakishwa Ukuze Kugqibelele kwaye Kukhawuleziswe Ukuhanjiswa: Beqonda ukuba uhambo lwebhampa alupheli xa luphuma kwi-press, i-Ansix Tech iyila ukupakishwa okwenziwe ngokwezifiso okukhusela iindawo ezinkulu, ezigobileyo ekukrweleni, eluthulini, nasekuguquguqukeni ngexesha lokuthunyelwa kwezinto. Oku kuzibophelela "kwiindleko zobunini bomsebenzisi" kuqinisekisa ukuba inxalenye ifika ikulungele ukufakwa, isusa iindleko ezinxulumene nomonakalo okanye ukulungiswa kwakhona kweChery. Ucwangciso lwabo oludibeneyo lokuthunyelwa kwezinto luqinisekisa ukuhanjiswa ngexesha elifanelekileyo, luxhasa umjelo wokuvelisa weChery ongenamafutha.

 

6 Isiphelo: Ukufezekisa Ukuthembeka kunye neXabiso

Ukudalwa kweChery rear bumper kwi-Ansix Tech kungaphezulu nje komsebenzi wokuvelisa; yisymphony edityaniswe ngokuthe nkqo yezifundo zobunjineli. Ukususela kwintsebenziswano yokuqala ye-DFM kunye nesayensi yezinto ezibonakalayo ukuya kumandla okuqikelela uhlalutyo lokuhamba kwesikhunta kunye nokuchaneka kokwenza izixhobo, inyathelo ngalinye likhokelwa ngumyalelo ombini: ukufezekisa umgangatho ongagungqiyo kunye nokunciphisa iindleko ngokungagungqiyo.

 

Amava e-Ansix Tech kushishino abonisa ukuba ixabiso lokwenyani alifumaneki ekukhawuleziseni izinto kodwa ekuphuculeni yonke into eguquguqukayo yenkqubo enzima. Ngokutyala imali kwi-simulation ephucukileyo, banciphisa inkunkuma yokulinga nokwenza iimpazamo. Ngobuchule bokukhetha izinto kunye noyilo lokupholisa, banciphisa amaxesha omjikelo. Ngokusebenzisa ulawulo lomgangatho oluqinileyo noluqhutywa yinkqubo, baqinisekisa ukuthembeka.

 

Kumaqabane afana noChery, oku kuthetha ukuba eyona nto ibalulekileyo kukuba: izinto ezisebenza kakuhle ezinciphisa kakhulu iindleko zokudibanisa iimoto, nto leyo ebonisa ukuba kwimeko yanamhlanje yokhuphiswano lweemoto, ubuchule bokuvelisa izinto abuloncedo nje kuphela—sisithako esibalulekileyo sempumelelo.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene neChery rear bumper mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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