Chery yekumashure bumper mold
Chery yekumashure bumper mold
Kuseri kweZviitiko: Sei Ansix Kunyatsoshanda Kwehunyanzvi Hwekugadzira Zvinhu Uye Kukosha Kwebhampa Rekumashure raChery
Munyika ine matambudziko makuru ekugadzira mota, uko mold imwe chete inogona kusarudza kubudirira kwemota itsva, nzira yeAnsix Tech inosanganisa simulation yepamusoro, strategic material science, uye process optimization isingachinji kuti ipe zvinhu zvemhando yepamusoro uye zvisingadhuri.
Kugadzirwa kwemotokari yemazuva ano inyaya yekugadzira mota dzemazuva ano, kugadzira magadzirirwo, uye kugadzira zvinhu nemazvo. Pakati pezvinhu zvakakosha asi zvinowanzo furatirwa pane bumper yekumashure—chikamu chinofanira kunge chisina runako rwakakwana, chakasimba muchimiro, uye chakagadzirwa nechiyero uye mutengo une musoro webhizinesi. Kune kambani huru yemotokari Chery, basa iri rakaiswa kuna Ansix Tech, nyanzvi mukugadzira majekiseni ane maitiro akakwana kubva pakugadzira madhijitari kusvika pakutumira nekukurumidza anoratidza kugona kwekugadzira kwemazuva ano.
Kuongorora kwakadzama basa raAnsix Tech pachirongwa cheChery rear bumper kunoratidza kuti tekinoroji yepamusoro uye mainjiniya akangwara zvinoshandiswa sei kwete chete pakuvaka chikamu, asi pakuvaka kukosha, zvichideredza mitengo ukuwo zvichichengetedza mitemo yakasimba. mitemo zvinodiwa neindasitiri yemotokari.
1 Nheyo: Kugadzira Mazano uye Kusimbisa
Rwendo rwebhampa rekumashure runotanga kare kare simbi isati yachekwa. Kune Ansix Tech, chirongwa cheChery chakatanga nechikamu chekugadzira pamwe chete uye chekusimbisa, chakakosha pakugadzirisa zvinotarisirwa uye kudzivirira kugadzirisa zvinodhura gare gare.
Kuongororwa Kwemaprototype Edhijitari uye Kusimbiswa Kwedhizaini: Vachishandisa mamodheru e3D CAD akapihwa naChery, mainjiniya eAnsix vanotanga vaita ongororo yakakwana yeDesign for Manufacturability (DFM). Danho iri rekushandira pamwe rakakosha pakuona kuti dhizaini yechikamu ichi yakagadziridzwa kuitira maitiro ekuumba majekiseni, kuona matambudziko angangoitika nehukobvu hwemadziro, dhizaini yembabvu, uye kukodzera zvikamu zvemotokari zviri pedyo.
Kugadzira Zvishandiso Nekukurumidza: Usati wazvipira kugadzira chiumbwa chakazara, kusimbiswa kwemuviri kwakakosha. Ansix inoshandisa matekinoroji ekukurumidza ekushandisa uye ekugadzira vacuum casting kugadzira zvikamu zvemhando yepamusoro. Zviumbwa izvi, zvakagadzirwa nezvinhu zvinotevedzera hunhu hwepurasitiki yekupedzisira, zvinoshandiswa pakuongorora kukodzera kwebasa, kuyedza aerodynamic, uye kunyange kuongorora kuputika kwemuchina. Danho iri rinobvumira Chery kuti asimbise dhizaini mumamiriro ezvinhu chaiwo, achibvisa njodzi huru pabasa risati raitwa mari huru yekushandisa.
Chikamu ichi chekutanga chinopa gwara rekuti chirongwa chose chibudirire sei, zvichiratidza kushanda zvakanaka uye kufanoona zvichaitika kubva pakutanga chaipo.
2 Sainzi Yekusarudza: Kuongorora Zvinhu uye Kuyerera Kwemvura Yekuumbwa
Kusarudza purasitiki yakakodzera inyaya inoenzanisa mashandiro, runako, uye hupfumi. Kune chikamu chekunze chakaita sebhampa rekumashure, zvinodiwa zvakanyanya kuomarara.
2.1 Kuumbwa kwezvinhu uye Chikonzero
Zvichienderana nezvinodiwa neindasitiri uye zvakataurwa naChery, chinhu chikuru chinosarudzwa chebhampa rekumashure chinowanzova chinhu chakagadziriswa chepolypropylene (PP), chinowanzo sanganiswa nerabha re ethylene-propylene-diene monomer (EPDM). Sarudzo iyi ine musoro:
Kushanda: PP inopa simba rakanaka kwazvo rekudzivirira makemikari, kurema kwakaderera (kuderedza huremu hwechikamu), uye kutsungirira kuneta kwakanaka. Kugadziriswa kwerabha reEPDM kunovandudza zvakanyanya simba rekudzivirira kwechinhu chacho, izvo zvisingadikanwi kuti bumper ishande zvakanaka, kunyanya patembiricha yakaderera apo base PP inogona kuputsika.
Kuchengetedza Mari Yako: PP ndeimwe yemapurasitiki emhando yepamusoro anoshandiswa pakugadzira zvinhu. Nekugadzira hunhu hwayo kuburikidza nekugadzira zvinhu zvakasiyana-siyana, Ansix Tech naChery vanoita basa rakanaka pasina kushandisa mapurasitiki emhando yepamusoro. Sarudzo iyi ndiyo nhanho huru yehurongwa hwekuderedza mari.
Tafura: Hunhu Hukuru hweModified Polypropylene (PP) yeMotokari Bumpers
2.2 Kufanotaura Kweinjiniya Nekuongorora Kuyerera Kwemvura Muvhu (DFM)
Nekutsanangurwa kwezvinhu zvacho, Ansix Tech inoshandisa software yemhando yepamusoro yeMoldflow simulation kuti iedze maitiro ekuumba. Iri idanho rakakosha mupfungwa yavo "yekutanga chaiyo". Software iyi inoongorora kuti purasitiki yakanyungudutswa ichazadza sei gomba remould, ichifanotaura zvikanganiso zvinogona kuitika usati wagadzira maturusi.
Nzvimbo Dzinonyanya Kutariswa Nekutevedzera:
Mapatani Ekuzadza: Mainjiniya vanogadzirisa nzvimbo dzegedhi nehukuru hwaro kuti vave nechokwadi chekuti bumper yese inozadzwa zvakaenzana, panguva imwe chete. Izvi zvinodzivirira zvikanganiso zvakaita semitsetse yeweld munzvimbo dzakakosha pakushongedza kana mhepo yakavharirwa (pockets dzemhepo).
Kushanda Nekutonhodza: Software iyi inomiririra kutamiswa kwekupisa kubva mupurasitiki, kuburikidza ne Simbi yeForoma, uye mumachaneli ekutonhodza. Izvi zvinobvumira kugadzirwa kwedunhu rekutonhodza rakakodzera rinoderedza nguva yekutenderera—chinochinja mutengo wepachikamu chimwe nechimwe—uye chinoita kuti kutonhora kugare kwakafanana kudzivirira kukanganiswa.
Kuoma uye Kuoma: Nekufanotaura kuti zvinhu zvichaoma sei uye kupi pazvinotonhora, mainjiniya vanogona kugadzirisa dhizaini yeforoma, vachiona kuti bumper yekupedzisira inosangana nezvinodiwa naChery.
Maitiro aya ekuedza nekukanganisa ari paindaneti anobvisa mavhiki ekuyedza kwechimiro chemuviri, achichengetedza nguva yakawanda nemari ukuwo achivimbisa maitiro akasimba.
3 Kugadzira Chishandiso: Zvinhu Zvikuru zveKugadzira Mould
Chiumbwa ichi ndicho chinhu chikuru chinoshandiswa. Pachinhu chikuru, chakaoma kunzwisisa chakaita sebhampa rekumashure, dhizaini yacho ibasa guru reinjiniya.
Kusarudzwa kweSimbi Kuti Igare Nesimba uye Ishande: Sarudzo yesimbi yemhando yeforoma inoenderana nemutengo, kugara kwenguva refu, uye kushanda kwekupisa. Panyaya yepakati peforoma nepaburi, Ansix Tech ingangoshandisa simbi yakasimwa seP20 kana simbi isingatsvinda yepamusoro-soro panzvimbo dzinoshandiswa kwenguva refu. Idzi simbi dzinopa chiyero chakanaka chekushanda, kugona kupenya, uye kusimba kuti dzikwanise kumira mamiriyoni ema cycles. Panzira dzinotonhodza, kupisa kwesimbi ndiko kunonyanya kukosha, zvichikanganisa kuti kupisa kunogona kudhonzwa nekukurumidza sei kubva muchikamu chacho.
Sisitimu Yokutonhodza: Kiyi Yekushanda Zvakanaka: Zvichida sisitimu inonyanya kukosha muchiumbwa, dunhu rekutonhodza rinoshanda zvakanaka harigone kukurukurwa. Nzira dzekutonhodza dzakafanana, dzinotevera chimiro chebumper padaro riri pedyo, dzinowanzogadzirwa. Kufanana uku kunoita kuti chikamu chose chitonhodze nekukurumidza kwakafanana, zvichidzivirira kupwanyika uye kuderedza nguva yekutenderera ne30-40% zvichienzaniswa nenzira dzechinyakare dzakacherwa zvakananga. Kutenderera nekukurumidza zvinoreva zvikamu zvakawanda pazuva uye mutengo wakaderera pachikamu chimwe nechimwe.
Sisitimu yeRunner neGating: Kune bumper, sisitimu yerunner inopisa inoshandiswa nguva dzose. Sisitimu iyi inochengetedza mapurasitiki ari murunners achinyunguduka, zvichibvisa kugadzirwa kwetsvina yakasimba uye marara erunner anofanira kudzorerwa pasi uye kudzokororwa. Inobatsira kuchengetedza zvinhu, kushanda kwakachena, uye kumhanya kwekufamba. Magedhi—nzvimbo yekupinda muchikamu—akakura zvakanaka uye akaiswa, kazhinji semagedhi efirimu kana diaphragm pamucheto webumper, kuti ive nechokwadi chekuti kuzadza kwakanyatsonaka uye zviratidzo zvegedhi zvishoma zvinoonekwa pachikamu chekupedzisira.
Sisitimu Yokuburitsa Mabhambu: Zvichienderana nehukuru hwebhamba, sisitimu yekuburitsa mabhambu yakavimbika inokosha. Musanganiswa wemapini makuru eejector, maejector emasleeve, uye kunyange mavharuvhu emhepo akaiswa zvakanaka kuti ashandise simba rakafanana, risingakanganisike kuti chikamu chibude pasina kusiya mavanga akakosha.
4 Kubva paInternet kusvika paFiziki: Dambudziko reKugadzira neKugadzirisa
Kushandura dhizaini yedhijitari yeforoma kuita chishandiso chine hunyanzvi uye chakanyatsojeka ndipo panosangana hunyanzvi.
Kugadzira Machining Uye Kufamba Kwebasa Kwepamusoro: Zvikamu zvechimurenga zvinogadzirwa nemuchina uchishandisa michina yemazuva ano yeComputer Numerical Control (CNC), kusanganisira nzvimbo dzekugadzira dzinomhanya zvakanyanya uye Electrical Discharge Machine (EDM) kuti uwane ruzivo rwakawanda. Kufamba kwebasa kunorongwa zvakanaka, kazhinji kunosanganisira kugadzirisa zvikamu zvakasiyana zvechimurenga panguva imwe chete kuti zviome nguva yekushanda. Kugadzira kwekupedzisira uye kuiswa kwechimurenga kunoda hunyanzvi hwevagadziri vezvishandiso vane hunyanzvi kuti vawane kurongeka kwakakwana uye kupedzisa.
Kugadzirisa Maitiro Ekugadzirisa Mari: Kana mold yangotanga kushandiswa, chinangwa chinoshanduka kuita kuti maitiro ekugadzira majekiseni ejekiseni agadziriswe. Mainjiniya eAnsix Tech anoshanda kuti vagadzire maparamita ekugadzirisa anoshanda zvakanyanya:
Kuderedza Nguva Yekutenderera: Sekondi yega yega inochengetwa mukuvhara kweforoma, kubaya jekiseni, kutonhora, uye kuburitsa mvura kunoderedza mutengo wechikamu. Izvi zvinoitwa kuburikidza nekugadzirisa tembiricha yekutonhodza, kumhanya kwekubaya jekiseni, uye nguva yekubata kumanikidzwa.
Kuchengetedza Zvinhu: Kugadzirisa nzvimbo yekuchinja kubva pakupinza kuenda pakumanikidza kwepakeji uye chimiro chekumanikidza kwepakeji kunoita kuti chikamu chizadzwe nezvinhu zvishoma zvinodiwa, zvichideredza kushandiswa pasina kukanganisa mhando.
Kushanda Nesimba: Michina yemazuva ano yekuisa majekiseni emagetsi chete kana kuti mahybrid injection molding inoshandiswa nekuda kwehunyanzvi hwayo uye kushandiswa kwayo nesimba kwakaderera zvikuru kana tichienzanisa nemichina ye hydraulic yechinyakare, zvichikonzera kudzikira kwemari yekushandisa.
Tafura: Majekiseni Ekugadzirisa Maitiro Ejekiseni
5 Muyero Usingachinji: Kuvimbisa Hunhu uye Kuendesa
Maitiro akakwana haana zvaanoreva kana pasina chikamu chakakwana. Sisitimu yeAnsix Tech yekusimbisa mhando (QA) yakavakirwa papfungwa ye "kugadzirisa manejimendi," iyo ine chinangwa chekuderedza kukanganisa kwevanhu kuburikidza nemaitiro akajairwa uye akanyorwa.
Magedhi Emhando Yetatu:
Kuongorora Zvinhu Zviri Kuuya: Batch yega yega yepurasitiki resin inosimbiswa kuti ionekwe kuti ine zvinhu zvakakosha zvakaita se melt flow index kuti ive nechokwadi chekuti zvinhu zvacho zvinoenderana.
Kudzora Zviverengero Zviri Mukati Memaitikiro (SPC): Zviyero zvakakosha, huremu, uye chitarisiko chemabhampa zvinotariswa pamafrequencies akatsanangurwa panguva yekugadzira. Data rinoteverwa pamachati ekudzora kuti rione chero mafambiro ebasa asati agadzira zvikamu zvisingaenderane nezvinodiwa.
Kugadziriswa Kwekupedzisira kweOff-Tool (FAI) uye Outgoing QC: Zvinhu zvekutanga kubva mukugadzirwa kwemold zvinoongororwa zvizere zveFirst Article Inspection (FAI), kazhinji zvichishandisa Coordinate Measuring Machines (CMM) kuti zvionekwe zvese zvakakosha zvichienderana nemifananidzo yaChery. Ongororo yekupedzisira isati yatumirwa inoita kuti zvikamu zvisina mhosva chete zvirongedzwe.
Kurongedza Kuti Zvinyatsogadzirwa Uye Kukurumidza Kutumirwa: Vachiziva kuti rwendo rwebhampa harina kupera kana rabuda muchina wekudhindisa, Ansix Tech inogadzira kurongedza kwakagadzirirwa kuchengetedza zvikamu zvikuru, zvakakombama kubva pakukwenya, guruva, uye kushanduka panguva yekutakura zvinhu. Kuzvipira uku ku "mutengo wekuva muridzi wemushandisi" kunoita kuti chikamu chisvike mumamiriro akakodzera kuiswa, zvichibvisa mari inokonzerwa nekukuvara kana kugadziriswazve kweChery. Kuronga kwavo kwakabatana kwekutakura zvinhu kunovimbisa kutumirwa panguva chaiyo, zvichitsigira pombi yekugadzira yeChery isina mafuta.
6 Mhedziso: Kupa Kuvimbika uye Kukosha
Kugadzirwa kweChery rear bumper paAnsix Tech hakusi kungogadzira chete; imhando yeinjiniya yakabatana. Kubva pakushanda pamwe chete kwekutanga kweDFM nesainzi yezvinhu kusvika kusimba rekufungidzira rekuongorora kuyerera kwemould uye kunyatsogadzira maturusi, danho rega rega rinotungamirwa nemabasa maviri: kuwana mhando isingachinji uye kuderedza mutengo nguva dzose.
Ruzivo rweAnsix Tech muindasitiri runoratidza kuti kukosha kwechokwadi hakuwanikwi mukugadzirisa zvinhu asi mukugadzirisa zvese zvinoshanduka zvemaitiro akaomarara. Nekudyara mari mukuenzanisa kwepamusoro, vanoderedza marara ekuedza-ne-kukanganisa. Nekuziva kusarudza zvinhu uye dhizaini yekutonhodza, vanocheka nguva yekutenderera. Nekushandisa kudzora kwemhando kwakasimba, kunotungamirirwa nemaitiro, vanovimbisa kuvimbika.
Kune vadyidzani vakaita saChery, izvi zvinoreva kuti zvinhu zvinoshanda zvakanyanya zvinoderedza zvakanyanya mutengo wekugadzira mota, zvichiratidza kuti munyika yemazuva ano yemakwikwi emotokari, hungwaru hwekugadzira hausi mukana chete - ndiwo chinhu chakakosha kuti ubudirire.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neChery rear bumper mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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