BYD yekumashure bumper chakuvhuvhu
BYD yekumashure bumper chakuvhuvhu
Ansix Tekinoroji neBYD: Kirasi Yepamusoro muKugadzira Jekiseni Rinoshanda Nemutengo Wakawanda uye Rinoshanda Nepamusoro
Mumujaho wekugadzira mota une njodzi huru, uko kuchengetedza dhora rimwe chete pachikamu chimwe nechimwe kunogona kuita kuti pave nemamiriyoni emari inowanikwa pagore, sarudzo yekambani yemubatsiri wekugadzira mota nejekiseni chisarudzo chakakosha. Kune BYD, kuverenga ikoko kwakaita kuti pave neAnsix Tech, iyo yakagadzira nzira yepurojekiti yaizotsanangura patsva mashandiro ekugadzira mota.
Chimiro chebhampa rekumashure remotokari itsva yeBYD ibasa rakaoma reinjiniya, rinoda musanganiswa chaiwo wehunhu hwaro, kukwana kwerunako, uye kushanda zvakanaka kwemari. Kune Ansix Tech, nyanzvi ine makore anopfuura makumi matatu muzvikamu zvepurasitiki zvemotokari, chirongwa ichi chaive mukana wekushandisa hunyanzvi hwakadzama muindasitiri kune imwe yemakambani ekugadzira mota ane simba pasi rose. Chirongwa ichi chinoenderana nekukura kukuru kweBYD, kunoonekwa nekudyara kwayo mari inosvika mabhiriyoni makumi mana nerimwe eyuan mumitsetse mitsva yekugadzira uye mitsetse yakareruka muZhengzhou.
Kubudirira kwekushandira pamwe chete kunoenderana nenzira yakazara, inotungamirwa nesainzi yekugadzira majekiseni. Kubva pakugadzirwa kwekutanga kwedhijitari kusvika pachikamu chekupedzisira chakagadzirwa, nhanho imwe neimwe inogadziriswa kuti ive yakavimbika uye ine kukosha, zvichiratidza kuti kubatana kwekugadzira zvinhu kwakakosha sei munharaunda yemakwikwi emotokari.
Nheyo Dzakakosha: Chido Chekugadzira cheBYD uye Kusarudzwa Kwevadyidzani
Mari yakawanda yakapihwa neBYD muzvivakwa zvitsva zvekugadzira inopfuura kuwedzera; asi chinangwa chedu ndechekuratidza chinangwa chedu. Chirongwa cheZhengzhou, chakanangana nekugadzira zvikamu zvemukati nekunze zvinosvika 96 pagore, chinoda cheni yekugovera inokwanisa kuenderana nehukuru hwayo, kunyatsorongeka, uye kumhanya kwayo. Kune zvikamu zvakakosha, zvinoonekwa zvakanyanya senge mabumper ekumashure, mugadziri wemotokari anoda vatengesi vasiri vatengesi chete asi vashandi pamwe chete.
Ansix Tech yakasarudzwa zvichibva panhoroondo yayo yakanaka. Nhoroondo yekambani iyi semutengesi wemakambani makuru epasi rose, anosanganisira Audi, Ford, neGeely, yakapa hwaro hwekuvimbana. Chinonyanya kukosha ndechekuti ruzivo rwayo nezvikamu zvikuru, zvakaoma zvakaita semapaneru emidziyo, mapaneru emusuwo, uye mabumpers rwaireva kuti yainzwisisa matambudziko akasiyana: kugadzirisa nzira refu dzekufambisa zvinhu, kudzivirira zvikanganiso zvekunaka panzvimbo dzeClass-A, uye kuona kuti zvinhu zvakagadzikana kuti zvikwane uye zvipedzwe zvakakwana.
Chinangwa chikuru chepurojekiti iyi chaive chakajeka: kugadzira bumper yekumashure isina dambudziko iyo inobvumira kugadzirwa kwemhando yepamusoro uye inoshanda zvakanaka. Zvisinei, chinodiwa chisina kutaurwa—uye kukosha kwechokwadi kweAnsix Tech—kwaive kuita izvi uku uchideredza mari yese yekuva muridzi kuburikidza nekugadzira kwakangwara, sainzi yezvinhu, uye hunyanzvi hwekugadzira.
Injini Yekushanda Nesimba: Kuitwa Kwepurojekiti Chikamu Nechikamu
- Kugadzira uye Kugadzira Dhijitari (DFM)
Rwendo kubva paCAD model kuenda ku functional mold harutangi pafekitori asi musoftware ye simulation. Ansix Tech inoshandisa Ansix Tech. Mould Yepamusoro Kuongororwa kwemafambiro emvura senzira huru yekushanda kwayo muDFM. Chikamu ichi chekugadzira mifananidzo yedhijitari ndipo panoitwa sarudzo huru dzekuchengetedza mari uye dzekuderedza njodzi.
Kare, kusarudza nzvimbo dzakakodzera dzegedhi uye masisitimu ekumhanya kwaida kuvaka nekuyedza ma prototypes akawanda chaiwo, maitiro anononoka uye anodhura. Nhasi, mainjiniya anoshandisa maturusi akaita seMoldex3D kutevedzera kuyerera kwepurasitiki yakanyungudutswa kuburikidza nechinhu chakaumbwa. Software iyi inofanotaura kuti zvinhu zvichafamba sei, ichiona zvikanganiso zvinogona kuitika senge misungo yemhepo, mitsetse yeweld, uye masaini ekunyura nguva refu simbi isati yachekwa. Kune bumper yeBYD, izvi zvaireva kuti mainjiniya vaigona kukurumidza kudzokorora magadzirirwo akawanda egeti uye ekumhanya, vachivimbisa kuzadzwa kwakaringana kunoderedza kushushikana uye zvikanganiso zvekushongedza.
Iyi nzira yedhijitari yekutanga chishandiso chine simba chekudzora mari. Sezvakaratidzwa mune mamwe mapurojekiti ekugadzira mold, ongororo yakazara yekuyerera kwekutanga inogona kuderedza huwandu hwekuyedzwa kwemuviri ("试模") nematanho akawanda, zvichideredza zvakananga nguva yekuvandudza uye marara ezvinhu. Nekuzvipira kuita simulation yakazara, Ansix Tech yakaderedza nguva yepurojekiti yeBYD uye yakadzivirira shanduko dzekugadzira dzinodhura, dzekupedzisira dzinokanganisa mashandiro asina kurongeka.
- Sainzi Yezvinhu: Kusarudza Performance Polymer
Kusarudzwa kwepurasitiki kunokosha pakuenzanisa mashandiro, runako, uye hupfumi. Kune mabumper emotokari, zvinhu zvacho zvinofanira kunge zvisingakanganiswi nekukanganisa, zvakareruka, zvinopendwa, uye zvisingadhuri. Mainjiniya eAnsix Tech anowanzo shanda nemapolypropylene (PP) copolymers kana thermoplastic polyolefins (TPO) pakushandisa kwakadaro.
Maitiro ekusarudza anosanganisira kuongorora resin's melt flow index (MFI), iyo inokanganisa kuti inozadza sei bumper yakakura, ine madziro matete, uye modulus yayo yekusimba, iyo inosarudza kuomarara kwechikamu uye kuramba kwayo kukanganiswa. Chinhu chikuru chekufunga nezvacho kushandiswa kwezvinhu zvakazara, zvakaita semagirazi kana mineral compounds. Kunyange zvazvo izvi zvichigona kuwedzera hunhu hwechivakwa, zvinounza kuomarara mukuyerera uye zvinogona kuwedzera kupfeka pamold. Sarudzo yacho inokanganisa zvakananga dhizaini yemold, kunyanya sisitimu yegeti uye giredhi resimbi rakasarudzwa kuti rirambe kupfeka zvakanyanya.
Chinangwa chikuru ndechekusarudza chinhu chinosangana nezvinodiwa zvese zveBYD pamutengo wakakodzera, pasina kushandisa mainjiniya akawanda. Kunyatsorongeka uku musayenzi yezvinhu kunodzivirira kuwedzera kwemitengo kusingakoshi kunobva pakusarudza polymer inodhura kupfuura zvinodiwa nekushandiswa.
- Maonero eMould: Core Systems Engineering
Chinhu chikuru pakuumbwa kwesimbi iyi imhando yesimbi ine matani akawanda uye yakagadzirwa nemazvo. Kune BYD bumper, dhizaini yeAnsix Tech yakatarisana nemasisitimu akasiyana-siyana akabatana, imwe neimwe ichikosha pamhando uye mutengo.
Sisitimu yeGeti neRunner: Iyi ndiyo "nzira huru" inoendesa mapurasitiki akanyungudutswa mugomba. Sisitimu yerunner inopisa ingangodaro yakashandiswa sechikamu chehukuru uhwu kuderedza nguva yekutenderera uye marara ezvinhu (hapana tsvina yakasimba yekurasa). Dhizaini iyi inoita kuti kuyerera kwakaringana kunzvimbo dzese dzebumper kudzivirira kudonha kwemvura.
Sisitimu Yokutonhodza: Kusvika 80% yedanho rekugadzira jekiseni rakatsaurirwa pakutonhodza. Kurongeka kwenzira yekutonhodza yakagadzirwa zvakanaka, ichitevedzera magadzirirwo ebhampa zvakanyanya sezvinobvira, kwakakosha pakutonhodza nekukurumidza uye kwakafanana. Nzira dzekutonhodza dzakafanana, dzakagoneswa nekugadzirwa kwepamusoro-soro senge Kudhinda kwe3D, zvinogona kuchinja zvinhu pano, zvichideredza zvakanyanya nguva yekufamba kwemotokari—chinhu chikuru chinoita kuti mutengo wepachikamu chimwe nechimwe uve wakanyanya.
Sisitimu Yekuburitsa Matumbu: Mushure mekutonhodza, bumper yakasimba inofanira kuburitswa pasina kukuvara. Network yemapini eejector akaiswa zvakanaka, maoko, uye maplate anoshandisa simba rakafanana kuti abudise chikamu chacho. Kuiswa kwacho hakuiti kuti nzvimbo yacho ionekwe zvakanaka uye mbabvu dzechivakwa dzisashande zvakanaka.
Kuburitsa mhepo: Mhepo yakavharirwa inogona kukonzera kutsva kana kuzadza kusina kukwana. Kuburitsa mhepo kwakakodzera, kuburikidza nenzira dzakagadzirwa nemachina pamagumo enzira dzekuyerera kwezvinhu, chinhu chidiki asi chakakosha kuti uwane mwero wepamusoro wekutanga.
Masisitimu Akakosha Ekugadzira Bhampu Rear yeBYD
- Kugadzira uye Kugadzira Zvakakodzera
Kana dhizaini yacho yapera, chiumbwa chinotanga kugadzirwa. Chikamu ichi chinoshandura mamodheru edhijitari kuita chishandiso chinoshandisa computer numeral control (CNC) machining, electrical discharge machining (EDM), uye deep-hole drilling yekutonhodza nzira. Kusarudzwa kwesimbi yemuumbi—yakadai seP20 yekupenya zvakanaka kana H13 yekuoma kwakanyanya uye kuramba kupisa—kunoitwa nepfungwa yehuwandu hwekugadzira hwebumper (zvichida mumazana ezviuru) uye kukwesha kwezvinhu.
Kunyatsodiwa kwechinhu chacho kwakanyanya, kazhinji kunoyerwa muma microns. Vagadziri vane hunyanzvi vanounganidza mazana ezvikamu zvakasiyana-siyana—makomba, macore, maslider, uye ma lifters—kuita chinhu chisina musono. Kusarongeka kamwe chete kunogona kukonzera flash (purasitiki yakawandisa) pachikamu, zvichikonzera kuchekwa kwechipiri kunotora nguva kana, zvakatoipa, chikamu chisingaenderane nezvinodiwa.
- Kuumbwa kweSainzi uye Kugadzirisa Maitiro
Kuedzwa kwekutanga muchimiro chitsva inguva inokosha. Ansix Tech inoshandisa misimboti yekuumba kwesainzi, nzira inoshandiswa nedata inochinja maitiro kubva paunyanzvi kuenda kusainzi inodzokororwa.
Mainjiniya vanoita zvidzidzo zvakatevedzana: curve ye viscosity kuti vanzwisise hunhu hwezvinhu, ongororo yekudonha kwe pressure kuti vaone kumanikidzwa kunodiwa, uye ongororo ye process window kuti vawane musanganiswa wakakodzera wekupisa, kumanikidzwa, uye kumhanya kunoburitsa zvikamu zvakanaka. Kuvandudzwa kwemaitiro aya kwakasimba, kunogona kuwedzerwa neDesign of Experiments (DOE), hakungooneki nzvimbo imwe chete inoshanda asi "nzvimbo inonaka" yakagadzikana, inodzokororwa yekugadzirwa.
Mubairo wacho mukuru. Maitiro akasimbiswa nesainzi anoita kuti pfuti irambe yakafanana, anoderedza kusiyana, uye anoita kuti mutsetse wekugadzira ugone kugadzikana kana zvinhu zvidiki zvichichinja-chinja kana tembiricha yekunze ichichinja. Izvi zvinoreva kuti mhando yepamusoro, marara mashoma, uye mitengo yeBYD inoshandiswa yakaderera muhupenyu hwese hwekugadzira bumper.
- Kuvimbisa Kwemhando Yepamusoro uye Kudzora Kwakasimba
Kune chinhu chinooneka chekuchengetedza chakadai sebhampa, mhando yacho haigone kutaurirana. Kutarisira mhando kweAnsix Tech kunodarika kuongororwa kwekupedzisira kusvika padanho rese. Zvikanganiso zvakajairika zvebhampa zvakaita sema sink marks, weld lines, uye warpage zvinogadziriswa kubva pamidzi yazvo kuburikidza nekugadzira nekugadzirisa maitiro.
Mukugadzirwa, kuongororwa kwemhando yemotokari kunoitwa nenzira yakarongeka. Kuongorora kwekutanga kunoratidza kuti zvikamu zvekutanga zvinosangana nezvinodiwa zvese. Kuongorora mukati mebasa, kunogona kuitwa maawa maviri ega ega, kunoongorora kuyerera kweganda uye mafambiro eganda. Zvishandiso zvakakosha zvinosanganisira michina yekuyera zvinhu (CMM) yekuongorora geometry uye magage blocks ekuongorora kuti mota dzakakodzera sei nemapaneru emotokari ari pedyo.
Maitiro aya akaomarara anoenderana nezvinodiwa zvakasimba zveAdvanced Product Quality Planning (APQP) zvevagadziri vemotokari pasi rose. Nekuvaka hunhu mukuita pane kuhuongorora pakupedzisira, Ansix Tech inovimbisa kuvimbika kweBYD uye inodzivirira mitengo yakawanda yekudzoserwa kwemotokari, kumira kwemutsetse, kana kurambwa kwevatengi.
Chinhu Chinokosha: Kuyera Kukosha uye Kuderedza Mari
Chiyero chechokwadi chebasa reAnsix Tech ndechekukanganisa kwarinoita BYD. Pfungwa yekuchengetedza mari inoshanda uye yakarukwa muchikamu chega chega chepurojekiti. Tafura inotevera inoratidza kuti sarudzo dzehunyanzvi dzinoshandura sei kuita mabhenefiti emari anooneka kune mutengi.
Nzira dzekuderedza Mutengo weVatengi muchirongwa cheBYD
Mugumisiro wacho unowedzera simba. Nguva pfupi yekutenderera zvinoreva kuti mabumper akawanda pazuva. Mwero wepamusoro wegoho unoreva kuti akawanda emabumper iwayo akanaka. Nguva refu yekuumbwa kwevhu zvinoreva kuti mutengo wekushandisa maturusi wakaderera pachikamu chimwe nechimwe. Maitiro akagadzikana anoreva nguva shoma yekushanda uye zvinhu zvakaraswa zvinoraswa zvishoma. Kana zvikayerwa muhuwandu hwakawanda hwekugadzira hweBYD facility, mashandiro aya anochengetedza mari yakawanda kupfuura mutengo wekutanga wevhu; zvinopa kukosha kwenguva refu.
Mhedziso: Kuvimba neUinjiniya muNzvimbo Inokwikwidzana
Kubudirira kwekugadzirwa kwechirongwa cheBYD rear bumper mold chiratidzo chekubatana kwemazuva ano mukugadzira. Zvinopfuura kutengeserana kuri nyore kuti zvive kuzvipira kwakabatana kune kugona, kushanda zvakanaka, uye hunyanzvi. Basa reAnsix Tech raive rekugadzira mhinduro, richishandisa ruzivo rwayo rwemakumi emakore kwete kungogadzira chishandiso chete, asi kugadzira maitiro ekugadzira akavimbika uye ane mutengo wakaringana.
Muindasitiri umo vagadziri vemotokari vakaita seBYD vari pasi pekumanikidzwa nguva dzose kuvandudza mhando, kuderedza huremu, uye kuderedza mari, hunyanzvi hwevatengesi vane hunyanzvi hunova chinhu chakakosha. Kugona kubatanidza sainzi yezvinhu, simulation yedhijitari, mainjiniya ekugadzirisa, uye kugadzirisa data ndizvo zvinosiyanisa vagadziri vemotokari vanotungamira kubva kune vamwe.
Sezvo indasitiri yemotokari ichikurumidzisa kuchinja kwayo kuenda kumagetsi nemotokari dzakangwara, kudiwa kwezvinhu zvakaoma zvepurasitiki zvemhando yepamusoro kuchawedzera chete. Kudyidzana kwakafanana nekweBYD neAnsix Tech, kwakavakirwa pahwaro hwehunyanzvi hwehunyanzvi uye kutarisa kusingapere pakuunza kukosha, kuchave kwakakosha mukutungamira remangwana iroro kukubudirira nekubudirira.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neBYD rear bumper mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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