Lense ea Likoloi ea 1-Cavity 4-Shot Mold
Lense ea Likoloi ea 1-Cavity 4-Shot Mold
Ansix Theknoloji e Tseba Mathata a Li-mold tsa Lense ea Likoloi tsa 1-Cavity 4-Shot: Tekanyetso e Ncha ea Bokgoni, Phokotso ea Litšenyehelo le Boenjiniere bo Nepahetseng
Sebakeng se fetohang ka potlako sa mabone a likoloi, ho sutumelletsa ho khanna ka boikemelo, botle bo ntlafetseng, le melao e thata ea polokeho li behile litlhoko tse sa tloaelehang likarolong tsa mahlo. Likoloi tsa sejoale-joale ha li sa bonesa tsela feela; lia buisana, lia utloa, 'me lia ikamahanya le maemo. Motheong oa phetoho ena ho na le lense ea likoloi—karolo e hlokang ho hlaka ho se nang sekoli ha mahlo, botsitso ba mocheso, le ho nepahala ha mechini. Bakeng sa bahlahisi, ba hlahisang tsena lilense ke boiteko bo boima moo esita le ho kheloha ha maemo a micron ho ka fellang ka ho lahloa.
Kena Ansix Tech, moetsi ea ikhethang ea nang le boiphihlelo ba lilemo tse fetang 28 ho rala le ho hlahiseng lisebelisoa tse phahameng tsa ho lekanya boleng ba thepa.Hlobo e nepahetsengs. Le hoja k'hamphani ena e se e le lebitso le matla indastering ena ka nako e telele, tlhokomelo ea eona ea morao tjena ho Automotive Lens 1-Cavity 4-Shot Mold e behile maemo a macha. Ena ha se sesebelisoa feela; ke tikoloho e rarahaneng ea tlhahiso e etselitsoeng ho rarolla liphephetso tse potlakileng ka ho fetisisa tse tobaneng le bafepedi ba Tier 1 le li-OEM kajeno: litšenyehelo tse boima tse ntseng li eketseha, litšitiso tsa tlhahiso, le litlhoko tsa boleng bo sa sekisetseng tsa litsamaiso tsa sejoale-joale tsa mahlo.
Sengoloa sena se hlahloba bokgoni bo akaretsang ba Ansix Tech—ho tloha ho qalong le moralong wa projeke ho isa netefatsong le tlhahisong e kgolo—ho hlahloba kamoo khamphani e sebedisang sebopeho sa 1-cavity 4-shot ho fana ka boleng bo sa bapisweng le letho, ho fokotsa ditjeo, le ho netefatsa netefatso e matla ya boleng.
Tšimoloho ea Morero: Qalo le Moralo oa Maano
Leeto la Mould oa Lense ea Likoloi ea 1-Cavity 4-Shot ho Ansix Tech le qala khale pele boloko ba pele ba tšepe bo sehoa. Khamphani ha e bone ho qalisoa ha projeke e le kopano e bonolo ea ho qala, empa e le karolo ea bohlokoa ea ho hokahanya maano. Ka lebaka la ho rarahana ha theknoloji ea 4-shot, moo thepa e mene e fapaneng kapa tatellano e mene e fapaneng ea ente e etsahalang ka har'a potoloho e le 'ngoe ea ho bopa ka har'a cavity e le 'ngoe, moeli oa phoso ha o eo.
Mokhoa oa Ansix Tech ke oa ho buisana. Ha moreki a atamela ka moralo oa lense—hangata kopano e rarahaneng e kopanyang lense e hlakileng ea kantle, bezel e ntšo, tataiso ea leseli, mohlomong le karolo ea ho koala—sehlopha sa boenjiniere se qala hang-hang ho qhaqha litšenyehelo tse boima. Tlhahiso ea setso e ka 'na ea hloka liforomo tse' nè tse arohaneng, mechine e mene ea ho etsa ente, le ts'ebetso e kholo ea kopano ea bobeli, ho kenyeletsoa ho tjheseletsa kapa ho khomaretsa. Tsela ena ea setso e hlahisa phapang, litšenyehelo tsa basebetsi, le lintlha tse ka 'nang tsa hloleha.
Ka ho kopanya likarolo tsena hore e be hlobo e le 'ngoe ea 1-cavity 4-shot, Ansix Tech e hlasela sebopeho sa litšenyehelo tsa moreki motheong oa eona. Phokotso ea litšenyehelo tsa motse-moholo (CAPEX) e etsahala hang-hang; ho e-na le ho reka mechine e mene e arohaneng ea ho bōpela le lisebelisoa tse thusang, moreki o sebelisa sele e le 'ngoe e iketsang haholo. Habohlokoa le ho feta, ho felisoa ha mesebetsi ea kopano ea bobeli ho fokotsa litšenyehelo tsa ts'ebetso (OPEX) le ho fokotsa litšenyehelo tsohle tsa beng (TCO) bakeng sa potoloho ea bophelo ba sehlahisoa.
Saense ea Lintho Tse Bonahalang: Motheo oa Bokhabane ba Optical
Bakeng sa lilense tsa likoloi, khetho ea thepa ha e buisanoe. Phihlelo ea lilemo tse 28 ea tlhahiso ea Ansix Tech e fihlile sehlohlolong ka kutloisiso e tebileng ea saense ea polymer, e etselitsoeng ka ho khetheha lits'ebetso tsa ho thunya ka makhetlo a mangata. Ts'ebetsong ea ho thunya ka makhetlo a 4, ho lumellana ha thepa ke habohlokoa haholo. Thepa e tlameha ho kopana ka lik'hemik'hale kapa ka mechini nakong ea ts'ebetso ea ho bōptjoa ka ho feteletseng ntle le ho arohana, 'me e tlameha ho mamella potoloho e feteletseng ea mocheso oa libaka tsa likoloi (ho tloha ho -40°C ho ea ho feta 85°C).
Bakeng sa karolo e ka hare ea optical (lense ea mantlha), Ansix Tech e atisa ho totobatsa Polycarbonate (PC), haholo-holo mekhahlelo e kang SABIC Lexan EXL1414 kapa Covestro Makrolon AL2447. Mekhahlelo ena e khethoa ka lebaka la phetiso ea bona e ikhethang ea leseli (>89%), index e phahameng ea refractive, le, ka ho teba, ho hanyetsa ha bona tšusumetso. Ka har'a foromo ea lithunya tse 4, karolo e ka hare ea optical e tlameha ho boloka botsitso ba eona ba boholo ha lithunya tse latelang li kenngoa ho potoloha eona. Mefuta e tlase ea viscosity ea mekhahlelo ena e netefatsa hore thunya ea pele ha e sothehe tlas'a khatello le mocheso oa liente tse latelang.
Bakeng sa bezel e sa bonahaleng kapa ntlo (hangata e thunngoang ka 2 kapa 3), Ansix Tech e sebelisa metsoako ea PBT (Polybutylene Terephthalate) kapa PC/ABS e kang Sabic Cycoloy C6200. Lisebelisoa tsena li fana ka mocheso o phahameng oa ho kheloha ha mocheso (HDT) le botsitso ba litekanyo. Ka har'a foromo ea ho thunya ka makhetlo a mangata, phapang pakeng tsa PC ea optical e phallang haholo le PBT ea sebopeho e hloka boenjiniere bo hlokolosi ho thibela ho phatloha kapa ho thunya ka nako e khuts'oane sebopehong sa thepa.
Bakeng sa dikarolo tsa ho kwala (hangata e le setshwantsho sa ho qetela), ho sebediswa TPE (Thermoplastic Elastomers) jwalo ka Kraiburg TPE kapa Versaflex. Disebediswa tsena di lokela ho hokahana le substrate e thata ntle le tlhoko ya dikhomaretsi. Bokgoni ba Ansix Tech bo hodima ho kgetha dikereiti tse nang le polarity e itseng e etsang sekwahelo se sa keneng, ho netefatsa hore yuniti ya lebone la hlooho e dula e sa kenelle metsi ebile e sa kenelle leroleng bakeng sa bophelo ba koloi.
Dibope ka botsona di entswe ka ditshipi tsa disebediswa tse kgethilweng bakeng sa ho tsamaisa mocheso le ho hanyetsa ho tsofala. Bakeng sa dikoti tse bopang bokahodimo ba optical (bo hlokang ho phethelwa ha seipone), Stavax ESR (Uddeholm) kapa S136 (DIN 1.2083) tshepe e sa ruseng e sebediswa ka lebaka la ho hanyetsa ho tsofala ha yona le bokgoni ba ho bentshwa ho fihlela qetellong ya seipone (SPI A-1). Bakeng sa dikarolo tsa mantlha tse nang le tshenyo e phahameng nakong ya mokgwa wa ho potoloha wa platen kapa wa index plate wa mochini wa 4-shot, Ansix Tech e sebedisa H13 (DIN 1.2344) kapa CPM 10V bakeng sa kganyetso ya yona e phahameng ya ho kgohlahala.
Ho Tsamaea ka Tsela e Raraaneng: Tlhahlobo ea Phallo ea Hlobo (DFM) le Meralo ea Moralo
Mokhahlelo oa Moralo oa ho Etsa (DFM) bakeng sa hlobo ea 1-cavity 4-shot ke moo bokhoni ba Ansix Tech ba ho bala le ho etsa boenjiniere bo khanyang. Ho fapana le hlobo ea shot e le 'ngoe, tšebelisano lipakeng tsa lithunya e etsa papali ea jeometri le ea mocheso.
Tlhahlobo ea Phallo ea Hlobo
Ansix Tech e sebelisa ketsiso e tsoetseng pele ea Mold Flow (Autodesk Moldflow kapa e tšoanang le eona) eseng feela ho bolela esale pele mekhoa ea ho tlatsa, empa ho etsisa ho tlatsa ka tatellano. Sehlopha se sekaseka:
Tsamaiso ea Mohala oa ho Chesa: Kopanong ea ho qetela, mela ea ho chesa sebakeng sa optical e kotsi haholo. Tlhahlobo e fumana libaka tsa heke bakeng sa ho thunya ha pele (PC e hlakileng) ho netefatsa hore mela ea ho chesa e behiloe libakeng tse seng tsa optical kapa e tlosoa ka ho chesehela ho feteletseng ha lithunya tse latelang ka mocheso o phahameng.
Shift ea Core: Ha u kenya shot ea bobeli kapa ea boraro, khatello e ka khelosa shot ea pele. Tlhahlobo ea Mold Flow e lekanya shift ena ea mantlha. Meralo ea Ansix Tech e matlafatsa sebopeho sa hlobo pele kapa e fetola likhatello tsa ho paka ho boloka mamello ea botenya ba lebota ka har'a ± 0.02mm.
Ho Etsa 'Mapa oa Thermal: Ts'ebetso ea ho thunya ka makhetlo a mane e kenyelletsa potoloho e kholo ea mocheso. Motheo oa hlobo o tlameha ho boloka mocheso o tsitsitseng ho pholletsa le platen e potolohang. Ansix Tech e sebelisa tlhahlobo ho rala libaka tse arohaneng tsa mocheso, ho netefatsa hore thunya ea pele e pholile ka ho lekaneng pele e potoloha ka har'a cavity ea bobeli, ha cavity ea bobeli e ntse e chesa ka ho lekaneng ho khothaletsa ho kopana ha limolek'hule.
Moralo oa Lisebelisoa tse 4
Moralo oa mechine oa hlobo ka boeona ke mosebetsi o moholo oa boenjiniere. Ansix Tech e ikhethile ka ho khetheha ka sebopeho sa Index Plate (Rotary Platen). Hlobo e kentsoe mochining o khethehileng oa ho enta o nang le poleiti e potolohang bohareng.
Lintlha tsa moralo li pharaletse:
Ho nepahala ha Bophahamo ba Stack: Hlobo e tlameha ho boloka mamello ea bophahamo ba stack ho pholletsa le sistimi eohle. Sehlopha sa meralo sa Ansix Tech se sebelisa tlhahlobo ea likarolo tse lekanyelitsoeng (FEA) ho netefatsa hore lipoleiti tsa hlobo ha li fapohe tlas'a matla a ho khomarela a fihlang ho lithane tse 500.
Ho Lokisa Potoloho: Kamora ho thunya pele, lehlakore la mantlha le potoloha likhato tse 180 kapa 90 (ho latela sebopeho) ho tsamaisana le yuniti ea bobeli ea ente. Ansix Tech e kopanya liloko tse thata tsa ho lokisa (li-interlock tse tenya) le li-sensor tsa bohaufi ho netefatsa ho nepahala ha sebaka ka hare ho 0.01mm kamora lipotoloho tse likete. Ho se lokise hantle esita le ka 0.05mm ho ka baka ho kuta ha likarolo tse bonolo tsa thunya ea pele.
Mathata a Tlhahiso le Methati ea Ts'ebetso ea Ts'ebetso
Ho etsa hlobo ea 1-cavity 4-shot ho hloka lebenkele la mechini le sebetsang sehlohlolong sa ho nepahala. Setsi sa Ansix Tech se sebelisa litsi tsa CNC tsa machining tse lebelo le phahameng tse khonang ho boloka mamello ea ±0.002mm, sinker EDM (Electrical Discharge Machining) bakeng sa lintlha tse rarahaneng joalo ka li-micro-prism tse tataisang leseli, le terata EDM bakeng sa li-cores tse rarahaneng tse thellang tse hlokahalang bakeng sa ho fokotsa lintho tikolohong ea lithunya tse ngata.
Liphephetso tsa Bohlokoa tsa Tlhahiso:
Ho Sebetsa ka Metjhini ya Bokaholimo ba Leseli: Mekoti e bopang bokaholimo ba leseli e lokela ho ntlafatswa ka mechini le ho bentshwa ntle le matshwao a setseng a disebediswa. Ansix Tech e sebedisa ho tjhentjha ha taemane ka ntlha e le nngwe (SPDT) bakeng sa ho kenya ka mahlo a bohlokwa, ho fihlella ho ba thata ha bokaholimo ka tlase ho 5nm Ra. Sena se netefatsa hore ho hlaka ha lense ho fihlela maemo a SAE (Society of Automotive Engineers) le ECE (Economic Commission for Europe) bakeng sa mabone a hlooho.
Taolo ea Thermal ka Conformal Cooling: Ka har'a foromo ea lithunya tse 4, nako ea potoloho ke sera sa litšenyehelo. Likanale tsa setso tsa ho pholisa tse otlolohileng ha lia lekana bakeng sa li-geometri tse rarahaneng tsa lense. Ansix Tech e sebelisa likanale tsa ho pholisa tse hatisitsoeng ka mokhoa oa conformal—tse hatisitsoeng ka 3D tse sebelisang tlhahiso ea tšepe e eketsang bakeng sa li-insert tsa mantlha le tsa cavity. Likanale tsena li latela sebopeho sa lense. Ka ho fokotsa nako ea ho pholisa ka 20-30%, Ansix Tech e fokotsa litšenyehelo tsa yuniti ka kotloloho bakeng sa bareki ha e ntse e ntlafatsa botsitso ba litekanyo.
Moralo oa Runner le Heke: Leano la ho kenya li-gate bakeng sa hlobo ea lithunya tse 4 le rarahane. Bakeng sa setšoantšo sa optical, Ansix Tech e sebelisa li-valve gate hot runners tse nang le nako e latellanang. Sena se lumella taolo e nepahetseng ea karolo e ka pele ea ho qhibiliha, ho felisa mela ea phallo ka har'a lense. Bakeng sa litšoantšo tsa sebopeho, li-cold runners ka linako tse ling li sebelisoa ho laola ho senyeha ha thepa (ho tloaelehileng ho PBT). Leha ho le joalo, bakeng sa tlhahiso e phahameng, k'hamphani e rala litsamaiso tsa li-hot runner tse nang le liheke tse theohelang tse sieang letšoao le lenyenyane la bopaki, hangata li patiloe ka har'a mela ea moriti oa kopano.
Mekhoa ea ho ntša metsi
Ho ntsha karolo e nang le dithunya tse 4 ho bonolo. Lense, kaha e fetile dipotolohong tse nne tsa mocheso, hangata e ntse e ka tenyetseha dibakeng tse ding ha e ntse e tiile ho tse ding. Ansix Tech e rala ditsamaiso tsa ho ntsha poleiti ya stripper ho ena le di-ejector pins tse bonolo. Poleiti ya stripper e fana ka matla a tshwanang a ho ntsha ho pholletsa le sebaka se seholo sa lense, e thibela diphoso tsa warpage kapa tsa botle hodima bokahodimo ba optical. Maemong ao lense e kenyeletsang dikgopo tse tebileng kapa ho kopana ha snap, di-air poppet le ditsamaiso tsa thuso ya ejector ya hydraulic di kopantswe ho netefatsa hore karolo e phaphamala ho tloha bohareng ntle le matshwao a ho kopana.
Netefatso: Teko e Matla bakeng sa Phano e se nang Sekoli
Bakeng sa Ansix Tech, netefatso ea boleng ha se mohato oa ho qetela; ke khoele e tsoelang pele e lohiloeng ts'ebetsong eohle. Kaha lilense tsa likoloi ke likarolo tsa bohlokoa tsa polokeho (ho latela FMVSS 108 US le UN R112/R149 Europe), protocol ea netefatso e pharalletse.
Mokgwa wa ho Netefatsa:
Ho etsa sampole ea T0 (Thunya ea Pele): Teko ea pele e bohlokoa haholo. Baenjiniere ba Ansix Tech ba etsa tlhahlobo ea marathon ea lihora tse 48 ho isa ho tse 72. Ba sebelisa Coordinate Measuring Machines (CMM) le li-scanner tsa optical 3D (GOM/ATOS), ba bapisa karolo e bōpiloeng khahlanong le mohlala oa CAD.
Netefatso ea Optical: Lilense li hlahlojoa bakeng sa phetiso ea leseli, lerōle le botsitso ba 'mala (Delta E
Liteko tsa ho khomarela le ho kopanya: Ka har'a foromo ea lithunya tse 4, tlamo pakeng tsa lense ea PC le tiiso ea TPE e lekoa ka liteko tsa peel le liteko tsa pressure cooker (autoclave) ho etsisa lilemo tsa mongobo le ho tšoha ha mocheso.
Lithuto tsa Bokgoni ba Ts'ebetso (Cpk): Ansix Tech e hloka boleng ba Cpk > 1.33 bakeng sa litekanyo tsa bohlokoa-ho-boleng (CTQ). Ba etsa lithuto tsa nako e telele (hangata lithunya tse 300 tse latellanang) ho paka hore hlobo, tlas'a maemo a tloaelehileng a tlhahiso, e hlahisa likarolo ka mokhoa o tsitsitseng ka har'a litlhaloso.
Maano a ho Fokotsa Litšenyehelo: Ho Hlasela "Litšenyehelo tse Boima"
Sehlooho se seholo sa tlhahiso ea boleng ea Ansix Tech ke phokotso ea "litšenyehelo tse boima" - litšenyehelo tse bonahalang tseo hangata li imetsang merero ea mabone a likoloi. Mofuta oa 1-cavity 4-shot ke sesebelisoa sa mantlha sa ntlafatso ena ea litšenyehelo.
- Ntlafatso ea Lintho tse Boleng
Ka ho kopanya likarolo tse ngata ts'ebetsong e le 'ngoe ea ho thunya ka bongata, Ansix Tech e fokotsa tšebeliso ea thepa ka kakaretso. Ha ho na thepa e senyehileng ho tsoa lits'ebetsong tse arohaneng tsa sprue bakeng sa liforomo tse 'ne tse fapaneng. Ho feta moo, bokhoni ba ho sebelisa thepa ea meaho e theko e tlase ka mor'a bokaholimo ba optical, ntle le ho tela thepa ea sehlopha sa optical moo e baloang, bo fokotsa litšenyehelo tsa theko ea thepa (BOM).
- Bokgoni ba Ts'ebetso
Ho sebelisa hlobo e le 'ngoe ea lithupa tse 4 ho e-na le liforomo tse 'ne tsa thunya e le 'ngoe ho fokotsa:
Sebaka sa mokatong: Sele e le 'ngoe ea mochini khahlanong le tse 'ne.
Tšebeliso ea matla: Sistimi e le 'ngoe ea ho futhumatsa le ho tiisa khahlanong le tse 'ne.
Mosebetsi: Mosebetsi/mohlokomedi a le mong ha a bapisoa le ba bane.
- Phokotso ea Likhechana
Sesosa sa mantlha sa litšenyehelo ho optics ke li-scrap. Haeba lense e sa tsamaellane hantle kapa e na le lerōle, ke tahlehelo e felletseng. Ka ho iketsetsa ts'ebetso ea ho bōptjoa ka sesebelisoa se le seng, Ansix Tech e felisa kotsi ea tšenyo nakong ea phetisetso ea likarolo lipakeng tsa mechini e arohaneng. Ts'ebetso ea loop e koetsoeng e netefatsa hore haeba Shot 1 e na le sekoli, roboto e ka e hana pele e fetela ho Shots 2-4, e boloka litšenyehelo tsa thepa bakeng sa lithunya tse latelang.
Bokgoni, Phano, le Phallo e Potlakileng ea Mosebetsi
Indastering ea likoloi, tieho ea ho tlisa thepa e ka emisa mela ea tlhahiso ea likoloi, ea baka likotlo tsa lidolara tse likete tse mashome ka motsotso. Mesebetsi ea Ansix Tech e entsoe ho netefatsa linako tsa ho qetela.
Potoloho e Potlakileng ho Hlahisa Batho ba Bangata
Ansix Tech e koala sekheo pakeng tsa ho etsa li-prototyping le tlhahiso ka mokhoa o se nang mathata. Ka ho sebelisa kutloisiso ea bona e tebileng ea theknoloji ea li-shot tse 4, hangata ba fana ka lisebelisoa tse bonolo kapa li-borogo tse etsisang meralo ea sesebelisoa sa tlhahiso. Sena se lumella bareki ho hlahisa li-prototype tsa netefatso tlas'a maemo a sebele a tlhahiso (ho etsa li-multi-shot overmolding tsa 'nete) ho fapana le ho sebelisa li-urethane castings, tseo hangata li hlōlehang ho etsisa litšobotsi tsa ho kopanya thepa tsa ts'ebetso ea 'nete ea li-shot tse 4.
Mokgwa wa Mosebetsi bakeng sa Phano e Potlakileng:
Boenjiniere ba Nako e Tšoanang: Sehlopha sa Ansix Tech se kenella nakong ea mohato oa moralo oa sehlahisoa. Ka ho fana ka maikutlo a DFM pele moralo oa sehlahisoa o emisoa, ba felisa libeke tsa ho khutla le ho khutla hamorao.
Ts'ebetso e Tswang Pele: Ha di-insert tse rarahaneng tsa core/cavity di ntse di etswa machining a 5-axis, setsi sa hlobo le sistimi ya hot runner di a rekwa mme di kopanngwa ka nako e le nngwe.
Tlhahiso ea Ka Hare: Ka ho laola ketane eohle ea tlhahiso—ho tloha ho sehiloeng ka tšepe ho ea kalafong ea mocheso ho ea kopanong ea ho qetela—Ansix Tech e felisa linako tsa ho etella pele tse amanang le barekisi ba kantle. Hlobo e rarahaneng ea lithunya tse 4 e ka nkang lebenkele la lisebelisoa le tloaelehileng libeke tse 20-24 hangata e fanoa ka libeke tse 14-16 ho Ansix Tech ntle le ho lahla boleng.
Ho paka le ho tsamaisa thepa
Kamora ho bopa, lilense li bonolo haholo ho ingwaya le ho ntsha lerole. Ansix Tech e rala diterei tse bolokehileng tsa ESD tse ikgethileng tse kopanyang lense ka nngwe ka bonngoe. Sephutheloana se reretswe ho hokahana ka kotloloho le mohala wa kopano o iketsahallang wa moreki. Sistimi ena ya ho tlisa "terei ho roboto" e fedisa tlhoko ya ho paka hape ha moreki, e leng se fokotsang le ho feta ditjeo tsa ho sebetsana le tsona le kotsi ya tshenyo.
Ho Hlōla Liphephetso tsa Tlhaho tsa ho Enta
Ho sa tsotellehe lisebelisoa tse tsoetseng pele, ho enta ka ente ea lilense tse nang le cavity e le 'ngoe le lilense tse 4 tse nang le li-shot tse 1 ho hlahisa liphephetso tse ikhethang tseo Ansix Tech e ithutileng ho li tseba ka lilemo tse fetang 28.
Bothata ba 1: Flash
Flash holim'a bokaholimo ba optical ha e amohelehe. Sistimi ea platen e potolohang, khokahano pakeng tsa khubu le sekoti kamora ho potoloha ke sebaka se kotsi haholo. Ansix Tech e sebetsana le sena ka ho rala li-shut-off tsa tšepe e thata tse nang le moea o kenang o nepahetseng. Ba sebelisa mela e arohaneng e etsang labyrinth seal, e thibelang ho qhibiliha ha khatello e phahameng ho tsoa nakong ea thunya ea bobeli, ea boraro le ea bone.
Bothata ba 2: Ho Senyeha ha Lintho tse Bonahalang
Nako ea bolulo bakeng sa thepa mochining o nang le lithunya tse 4 e ka ba telele. Haeba mochini o ema, thepa e ka har'a moqomo (haholo-holo TPU kapa TPE) e ka senyeha, e leng se lebisang ho matheba a matšo kapa li-gel ka har'a lense. Ansix Tech e fokotsa sena ka ho ntlafatsa moralo oa li-screw (ho sebelisa li-screw tse nang le likarolo tsa ho kopanya bakeng sa PC le li-screw tse thibelang bakeng sa li-TPE) le ho kenya tšebetsong mekhoa ea ho hloekisa ts'ebetsong e tloaelehileng ea ts'ebetso ea mochini oa ho etsa li-injection molding (SOP).
Bothata ba 3: Leqephe la ho lwantsha
Ho phodisa ha lense e rarahaneng ho sa lekanang ho lebisa ho warpage. Ansix Tech e loantša sena ka ho kopanya ho phodisa ha conformal le ho tlosa molding ho laolwang. Meralong e meng, ba kenyelletsa ditsamaiso tsa robotic pick-and-place tse tshwarang lense ka har'a sesebediswa hang ka mora ho ntsha lense ho e dumella ho phodisa boemong bo thibetsweng, ho netefatsa hore e bataletse bakeng sa kopano e tlase.
Molemo oa Theknoloji ea Ansix: Phihlelo le Botšepehi
Ka lilemo tse ka bang mashome a mararo indastering ena, Ansix Tech ha se mofani feela; ke molekane ea khonang ho tlosa likotsi mananeong a mabone a rarahaneng ka ho fetisisa. Tsepamiso ea k'hamphani ho Automotive Lens 1-Cavity 4-Shot Molds e emela sehlohlolo sa phihlelo ena.
Se etsang hore Ansix Tech e fapane ke kutloisiso ea eona e felletseng ea potoloho ea bophelo. Ha ba qape feela hlobo e tsamaeang mochining o itseng; ba qapa sele ea tlhahiso. Baenjiniere ba bona ba utloisisa lintlha tse qaqileng tsa mechini ea ho enta ea Engel kapa KraussMaffei e sebelisoang litsing tse ngata tsa Tier 1. Ba ntlafatsa ho ntsha ha hlobo, sebopeho sa roboto le sebaka sa heke ho eketsa nako ea ho sebetsa.
Ho feta moo, boitlamo ba Ansix Tech ba ho tšepahala bo bontšoa ka tšehetso ea eona ea kamora thekiso. Foromo ea 4-shot ke mochini o rarahaneng o ka senyehang. Ansix Tech e fana ka:
Liphutheloana tsa likarolo tse ling tse etselitsoeng ho rarahana ha hlobo.
Tšehetso ea ho kenya tšebetsong setsing sa moreki ho netefatsa hore hlobo e sebetsa ka linako tsa potoloho ea sepheo ho tloha Letsatsing la 1.
Litokomane tse felletseng ho kenyeletsoa litšoantšo tsa 2D, litlaleho tsa CMM, le kemiso ea tlhokomelo.
Qetello
Ha indasteri ea likoloi e ntse e fetohela ho likoloi tsa motlakase (li-EV) le litsamaiso tse tsoetseng pele tsa thuso ea bakhanni (ADAS), karolo ea lense ea likoloi e ntse e hola. Lilense joale li kopantsoe le LiDAR, lik'hamera le li-sensor suites, tse hlokang ho nepahala le ho tiea ho hoholo. Sebopeho sa 1-cavity 4-shot ha e sa le ntho e ncha; ke tlhokahalo bakeng sa bahlahisi ba batlang ho lula ba qothisana lehlokoa.
Ansix Tech e ipehile boemong bo ka pele lefapheng lena le ikgethang. Ka ho sebedisa boiphihlelo ba yona ba dilemo tse 28 ba tlhahiso, khamphani e fana ka ho fetang feela hlobo; e fana ka tharollo e felletseng e hlaselang lisosa tsa motheo tsa ditjeo tse hodimo le ho se sebetse hantle ha tlhahiso. Ka kgetho e hlokolosi ya thepa—ho sebedisa dikereiti tsa boleng bo hodimo jwalo ka SABIC Lexan le Uddeholm Stavax—maano a moralo a tswetseng pele jwalo ka ho phodisa ka mokhoa o ikgethang le ho latellana ha diheke tsa valve, le diprothokhole tse matla tsa netefatso, Ansix Tech e netefatsa hore lense e nngwe le e nngwe e fihlella maemo a nepahetseng a mmaraka wa lefatshe wa dikoloi.
Bakeng sa bareki, boleng bo ka baloa: CAPEX e fokotsehileng, OPEX e tlase, ho felisoa ha kopano ea bobeli, le ketane ea phepelo e tšepahalang e netefatsang linako tsa ho fihla ha thepa. Lefatšeng la mabone a likoloi a bohlokoa, moo boleng bo lekanngoang ka li-lumens le li-micron, le moo tieho e lekanngoang ka limilione tsa lidolara, tsebo ea Ansix Tech ea hlobo ea 1-cavity 4-shot e fana ka ho hlaka, ho tšoarella le bokhoni boo bokamoso ba ho tsamaea bo bo hlokang.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le Automotive Lens 1-Cavity 4-Shot Mold, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
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