Ilensi yeMoto ene-1-Cavity 4-Shot Mold
Ilensi yeMoto ene-1-Cavity 4-Shot Mold
I-Ansix I-Tech iyazi kakuhle iiMolds zeLens yeMoto ezine-Cavity 4-Shot: uphawu olutsha lokusebenza kakuhle, ukunciphisa iindleko, kunye nobunjineli obuchanekileyo
Kwindawo eguquka ngokukhawuleza yokukhanya kweemoto, ukutyhalela phambili ekuqhubeni ngokuzimela, ubuhle obuphuculweyo, kunye nemigaqo yokhuseleko engqongqo kubeke iimfuno ezingaqhelekanga kwizixhobo ezibonakalayo. Iimoto zanamhlanje azisakhanyisi nje indlela; ziyanxibelelana, ziyaziva, kwaye ziyaziqhelanisa. Intliziyo yale nguqu kukho ilensi yeemoto—inxalenye efuna ukucaca okugqibeleleyo kokukhanya, uzinzo lobushushu, kunye nokuchaneka koomatshini. Kubavelisi, ukuvelisa ezi iilensi ngumzamo onzima apho nokuphambuka kwinqanaba le-micron kunokubangela ukwaliwa.
Ngena kwi-Ansix Tech, umenzi okhethekileyo onamava angaphezu kweminyaka engama-28 kuyilo kunye nemveliso yezixhobo eziphezuluUmngundo ochanekileyoNangona le nkampani ibiligama elidumileyo kwixesha elide kushishino, ingqwalasela yayo yakutshanje kwi-Automotive Lens 1-Cavity 4-Shot Mold imisele umgangatho omtsha. Esi asisosixhobo nje kuphela; yinkqubo yokuvelisa ephucukileyo eyenzelwe ukusombulula imingeni enzima ejongene nababoneleli beTier 1 kunye nee-OEM namhlanje: ukunyuka kweendleko ezinzima, imiqobo yemveliso, kunye neemfuno zomgangatho ezingagungqiyo zeenkqubo zanamhlanje ze-optical.
Eli nqaku liza kujonga ubuchule be-Ansix Tech obupheleleyo—ukususela ekuqalisweni nasekuyilweni kweprojekthi ukuya ekuqinisekisweni nasekuvelisweni kwayo ngobuninzi—lihlola indlela inkampani esebenzisa ngayo ulungiselelo lwe-1-cavity 4-shot ukuze inike ixabiso elingenakuthelekiswa nanto, inciphise iindleko, kwaye iqinisekise ukuqinisekiswa komgangatho okungqongqo.
Isiqalo seProjekthi: Ukuqaliswa kunye noYilo lweQhinga
Uhambo lweMold yeLens 1-Cavity 4-Shot Mold e-Ansix Tech luqala kudala ngaphambi kokuba kunqunyulwe ibhloko yokuqala yentsimbi. Le nkampani ayijongi ukuqaliswa kweprojekthi njengentlanganiso elula yokuqala, kodwa njengesigaba esibalulekileyo sokulungelelaniswa kweqhinga. Ngenxa yobunzima betekhnoloji ye-4-shot, apho izinto ezine ezahlukeneyo okanye ulandelelwano lwe-injection ezine ezahlukeneyo zenzeka ngaphakathi komjikelo omnye wokubumba kwindawo enye, umda wempazamo awukho.
Indlela ye-Ansix Tech iyindlela yokubonisana. Xa umthengi esondela ngoyilo lwelensi—ngokufuthi indibano eyinkimbinkimbi edibanisa ilensi yangaphandle ecacileyo, i-bezel emnyama, isikhokelo sokukhanya, mhlawumbi nento yokutywina—iqela lobunjineli liqala ngoko nangoko ukwahlula iindleko ezinzima. Ukuveliswa kwemveli kunokufuna iimold ezine ezahlukeneyo, oomatshini abane bokubumba inaliti, kunye nemisebenzi emininzi yokuhlanganisa yesibini, kubandakanya ukuwelda okanye ukuncamathisela. Le ndlela yemveli izisa umahluko, iindleko zomsebenzi, kunye neendawo ezinokubakho zokungaphumeleli.
Ngokudibanisa ezi zinto zibe yimoldi enye ene-1-cavity 4-shot mold, i-Ansix Tech ihlasela isakhiwo seendleko zomthengi kwisiseko sayo. Ukunciphisa inkcitho yemali (i-CAPEX) kwenzeka ngoko nangoko; endaweni yokuthenga oomatshini abane bokubumba abahlukeneyo kunye nezixhobo ezincedisayo, umthengi usebenzisa iseli enye ezenzekelayo kakhulu. Okubaluleke ngakumbi, ukususwa kwemisebenzi yokuhlanganisa yesibini kunciphisa inkcitho yokusebenza (i-OPEX) kwaye kunciphisa iindleko zizonke zobunini (i-TCO) kumjikelo wobomi bemveliso.
Isayensi yezinto eziphathekayo: Isiseko soBugcisa bokuKhanya
Kwiilensi zeemoto, ukukhetha izinto akuxoxiswana ngazo. Amava e-Ansix Tech eminyaka engama-28 yokuvelisa afikelele kwingqiqo enzulu yesayensi ye-polymer, eyenzelwe ngokukodwa ukusetyenziswa kweefoto ezininzi. Kwinkqubo yeefoto ezine, ukuhambelana kwezinto kubaluleke kakhulu. Izinto kufuneka zihlangane ngokweekhemikhali okanye ngoomatshini ngexesha lenkqubo yokubumba ngaphandle kokuhlukanisa, kwaye kufuneka zimelane nemijikelo yobushushu obugqithisileyo beendawo zeemoto (ukusuka kwi--40°C ukuya ngaphezulu kwama-85°C).
Kwi-optical core (ilensi ephambili), i-Ansix Tech idla ngokuchaza iPolycarbonate (PC), ngakumbi iiklasi ezifana ne-SABIC Lexan EXL1414 okanye iCovestro Makrolon AL2447. Ezi klasi zikhethwa ngenxa yokukhanya kwazo okugqwesileyo (>89%), i-refractive index ephezulu, kwaye, ngokubalulekileyo, ukumelana kwazo nempembelelo. Kwi-mold ye-shot 4, i-optical core kufuneka igcine uzinzo lwayo lobukhulu ngelixa ii-shots ezilandelayo zijojozwa ngeenxa zonke. Iindidi ze-viscosity eziphantsi zale migangatho ziqinisekisa ukuba i-shot yokuqala ayigobi phantsi koxinzelelo kunye nobushushu bee-injections ezilandelayo.
Kwi-bezel okanye i-housing engacacanga (edla ngokufotwa kabini okanye kathathu), i-Ansix Tech isebenzisa i-PBT (i-Polybutylene Terephthalate) okanye imixube ye-PC/ABS efana ne-Sabic Cycoloy C6200. Ezi zinto zibonelela ngamaqondo obushushu aphezulu okujika kobushushu (i-HDT) kunye nozinzo olulinganayo. Kwi-mold ye-multi-shot, umahluko phakathi kwe-PC ye-optical ehamba kakhulu kunye ne-PBT yolwakhiwo ufuna ubunjineli obucokisekileyo ukuthintela i-flash okanye i-shots emfutshane kwi-interface yezinto.
Kwizinto zokuvala (ngokuqhelekileyo ifoto yokugqibela), kusetyenziswa ii-TPE (Thermoplastic Elastomers) ezifana neKraiburg TPE okanye iVersaflex. Ezi zinto kufuneka zinamathele kwi-substrate eqinileyo ngaphandle kwesidingo se-adhesives. Ubuchule be-Ansix Tech busekukhetheni amanqanaba ane-polarity ethile edala i-hermetic seal, ukuqinisekisa ukuba iyunithi yesibane sentloko ihlala ingangeni manzi kwaye ingangeni uthuli ubomi besithuthi.
Ezi molds zenziwe ngeentsimbi zezixhobo ezikhethelwe ukuqhuba ubushushu kunye nokumelana nokuguguleka. Kwimingxunya eyenza iindawo ezibonakalayo (ezifuna ukugqitywa kwesipili), iStavax ESR (Uddeholm) okanye iS136 (DIN 1.2083) intsimbi engagqwali isetyenziswa ngenxa yokumelana nokugguleka kwayo kunye nokukwazi ukupolisha ukuya kugqitywa kwesipili (SPI A-1). Kwizinto eziphambili eziguguleka kakhulu ngexesha lokujikeleza kweplaten okanye i-index plate mechanism yomatshini we-4-shot, i-Ansix Tech isebenzisa i-H13 (DIN 1.2344) okanye i-CPM 10V ngenxa yokumelana kwayo okugqwesileyo kokuguguleka.
Ubunzima bokuhambahamba: Uhlalutyo lokuhamba kweMold (DFM) kunye noYilo loYilo
Isigaba soYilo lokwenziwa (i-DFM) sesikhunta esine-cavity 4-shot kulapho ubuchule be-Ansix Tech bokubala kunye nobunjineli bukhanya khona. Ngokungafaniyo neesikhunta ezine-shot enye, ukusebenzisana phakathi kwee-shots kudala iphazili yejometri kunye ne-thermal.
Uhlalutyo lokuHamba kweMold
I-Ansix Tech isebenzisa ukulinganisa okuphucukileyo kweMold Flow (i-Autodesk Moldflow okanye efanayo) kungekuphela nje ukuqikelela iipateni zokuzalisa, kodwa ukulinganisa ukuzaliswa okulandelelanayo. Iqela lihlalutya:
Ulawulo lweMigca yokuWelda: Kwindibano yokugqibela, imigca yokuwelda kwindawo ye-optical iyingozi kakhulu. Uhlalutyo lumisela iindawo zesango lokudubula kokuqala (i-PC ecacileyo) ukuqinisekisa ukuba imigca yokuwelda ibekwe kwiindawo ezingezizo ze-optical okanye isuswa ngokugquma okuphezulu kobushushu obuphezulu kwiishoti ezilandelayo.
Utshintsho Olungundoqo: Xa ufaka umfanekiso wesibini okanye wesithathu, uxinzelelo lunokuthintela umfanekiso wokuqala. Uhlalutyo lweMold Flow lulinganisa olu tshintsho olungundoqo. Uyilo lwe-Ansix Tech luqinisa ulwakhiwo lwemold okanye lulungise uxinzelelo lokupakisha ukuze kugcinwe ukunyamezelana kobukhulu bodonga ngaphakathi kwe-±0.02mm.
Imephu yobushushu: Inkqubo yokudubula okune ibandakanya ukujikeleza okubalulekileyo kobushushu. Isiseko sokubumba kufuneka sigcine ubushushu obuhambelanayo kwipleyiti ejikelezayo. I-Ansix Tech isebenzisa uhlalutyo ukuyila iindawo zobushushu ezizimeleyo, iqinisekisa ukuba ishoti yokuqala ipholile ngokwaneleyo ngaphambi kokuba ijikeleziswe kwisithuba sesibini, ngelixa isithuba sesibini sihlala sishushu ngokwaneleyo ukukhuthaza ukubopha kweemolekyuli.
Uyilo lwezixhobo ezine-shot 4
Uyilo loomatshini lwesikhunta ngokwaso luyimveliso yobunjineli. I-Ansix Tech igxile kwi-Index Plate (Rotary Platen). Isikhunta sifakwe kumatshini wokubumba okhethekileyo one-injection molding one-rotary center platen.
Izinto eziqwalaselwayo kuyilo ziphelele:
Ubuchule bokuphakama kweStack: Isikhunta kufuneka sigcine ukunyamezela ukuphakama kwestack kuyo yonke inkqubo. Iqela loyilo le-Ansix Tech lisebenzisa uhlalutyo lwezinto ezilinganiselweyo (i-FEA) ukuqinisekisa ukuba iipleyiti zesikhunta aziphambuki phantsi kwamandla okubamba afikelela kwiitoni ezingama-500.
Ulungelelwaniso olujikelezayo: Emva kokudubula kokuqala, icala eliphambili lijikeleza iidigri ezili-180 okanye ezingama-90 (kuxhomekeke kulwakhiwo) ukuze lihambelane neyunithi yesibini yokujova. I-Ansix Tech idibanisa izitshixo zokulungelelanisa eziqinileyo (ii-interlocks ezinciphileyo) kunye neesensors zokusondela ukuqinisekisa ukuchaneka kwendawo ngaphakathi kwe-0.01mm emva kwamawaka eemijikelo. Ukulungelelaniswa okungalunganga nge-0.05mm kuya kubangela ukuchetywa kweempawu ezibuthathaka zokudubula kokuqala.
Imingeni yoMveliso kunye nokuSebenza kweMisebenzi
Ukwenziwa kwe-mold ene-cavity eyi-1-cavity 4-shot kufuna ivenkile yomatshini esebenza ngeyona ndlela ichanekileyo. Isakhiwo se-Ansix Tech sisebenzisa amaziko oomatshini be-CNC akhawulezayo akwaziyo ukugcina ukunyamezela kwe-±0.002mm, i-sinker EDM (i-Electrical Discharge Machining) kwiinkcukacha ezintsonkothileyo ezifana nee-micro-prisms ezikhokela ukukhanya, kunye ne-wire EDM yee-cores ezityibilikayo ezintsonkothileyo ezifunekayo kwii-undercuts kwindawo ene-multi-shot.
Imingeni ebalulekileyo yokuvelisa:
Umatshini Wokwenza Umphezulu Obonakalayo: Iimbobo ezenza umphezulu weelensi kufuneka zenziwe ngomatshini kwaye zipolishwe ngaphandle kweempawu zesixhobo ezishiyekileyo. I-Ansix Tech isebenzisa ukujika kwedayimani enye (i-SPDT) kwiindawo zokufaka ezibonakalayo ezibalulekileyo, nto leyo efezekisa uburhabaxa bomphezulu obungaphantsi kwe-5nm Ra. Oku kuqinisekisa ukuba ukucaca kweelensi kuyahlangabezana nemigangatho ye-SAE (Society of Automotive Engineers) kunye ne-ECE (Economic Commission for Europe) yezibane zentloko.
Ulawulo lobushushu ngeConformal Cooling: Kwimold ye-4-shot, ixesha lomjikelo lutshaba lweendleko. Iitshaneli zokupholisa zendabuko ezithe tye azanelanga kwiijiometri zeelensi ezintsonkothileyo. I-Ansix Tech isebenzisa iitshaneli zokupholisa eziprintiweyo ze-3D ezipholileyo zisebenzisa imveliso yesinyithi yokongeza kwi-core kunye ne-cavity inserts. Ezi tshaneli zilandela umda welensi. Ngokunciphisa ixesha lokupholisa ngama-20-30%, i-Ansix Tech inciphisa ngokuthe ngqo iindleko zeyunithi kubathengi ngelixa iphucula uzinzo lobukhulu.
Uyilo lweRunner kunye neSango: Icebo lokufaka iigeyithi kwi-mold ye-4-shot liyinkimbinkimbi. Kwi-optical shot, i-Ansix Tech isebenzisa ii-valve gate hot runners ezinexesha elilandelelanayo. Oku kuvumela ulawulo oluchanekileyo lwe-melt front, kususa imigca yokuhamba kwilensi. Kwi-structural shots, ii-cold runners ngamanye amaxesha zisetyenziselwa ukulawula ukuwohloka kwezinto (okuqhelekileyo kwi-PBT). Nangona kunjalo, kwimveliso ephezulu, inkampani iyila iinkqubo ze-hot runner ezinee-drop-tip gates ezishiya uphawu oluncinci lobungqina, oluhlala lufihliwe ngaphakathi kwemigca yesithunzi yendibano.
Iindlela zokukhupha
Ukukhupha icandelo elinokudubula okune kubuthathaka. Ilensi, emva kokuba idlule kwimijikelo emine yobushushu, idla ngokutyibilika kwezinye iindawo ngelixa iqinile kwezinye. I-Ansix Tech iyila iinkqubo zokukhupha ipleyiti yestripper endaweni yeepini ezilula ze-ejector. Ipleyiti yestripper inika amandla okukhupha afanayo kwindawo enkulu yelensi, ithintela ukugoba okanye iziphene zobuhle kumphezulu we-optical. Kwimeko apho ilensi ibandakanya iimbambo ezinzulu okanye i-snap fits, ii-air poppets kunye neenkqubo zokuncedisa i-hydraulic ejector ziyadityaniswa ukuqinisekisa ukuba inxalenye iyadada ngaphandle kweempawu zoqhagamshelwano.
Ukuqinisekiswa: Uvavanyo Oluqatha Lokunikezelwa Kweziphene Ezingenasiphene
Kwi-Ansix Tech, ukuqinisekiswa komgangatho akulonyathelo lokugqibela; ngumsonto oqhubekayo olukiweyo kuyo yonke inkqubo. Njengoko iilensi zeemoto zizinto ezibalulekileyo kukhuseleko (ngokuxhomekeke kwi-FMVSS 108 e-US kunye ne-UN R112/R149 eYurophu), iprotokholi yokuqinisekiswa iphelele.
Indlela Yokusebenza Yokuqinisekisa:
Uvavanyo lwe-T0 (First Shot): Uvavanyo lokuqala lubalulekile. Iinjineli ze-Ansix Tech ziqhuba ugqatso lohlalutyo oluthatha iiyure ezingama-48 ukuya kwezingama-72. Besebenzisa iiCoordinate Measuring Machines (CMM) kunye nee-optical 3D scanners (GOM/ATOS), bathelekisa inxalenye ebunjiweyo nemodeli ye-CAD.
Ukuqinisekiswa kokukhanya: Iilensi zivavanywa ukuze zibone ukuba ukukhanya kudluliswa njani, ukuba mnyama kangakanani, kunye nombala uhambelana kangakanani (iDelta E
Uvavanyo lokuncamathela kunye nokuBonda: Kwimoldi ye-4-shot, unxibelelwano phakathi kwelensi yePC kunye nesitywina se-TPE luvavanywa ngovavanyo lwe-peel kunye novavanyo lwe-pressure cooker (i-autoclave) ukulinganisa iminyaka yokufuma kunye noxinzelelo lobushushu.
Izifundo zeProcess Capability (Cpk): I-Ansix Tech ifuna amaxabiso e-Cpk > 1.33 kwiimilinganiselo ezibalulekileyo (CTQ). Baqhuba izifundo ezithatha ixesha elide (ngesiqhelo ii-shots ezingama-300 ezilandelelanayo) ukungqina ukuba isikhunta, phantsi kweemeko zemveliso eziqhelekileyo, sivelisa iindawo ngokuqhubekayo ngaphakathi kweenkcukacha.
Amaqhinga okunciphisa iindleko: Ukuhlasela "iindleko ezinzima"
Ingongoma ephambili yesiphakamiso sexabiso se-Ansix Tech kukunciphisa "iindleko ezinzima"—iindleko ezibonakalayo ezidla ngokuba nzima kwiiprojekthi zokukhanyisa iimoto. I-mold ye-1-cavity 4-shot yeyona ndlela iphambili yokwenza olu phuculo lweendleko.
- Ukuphuculwa kwezinto
Ngokudibanisa izinto ezininzi kwinkqubo enye yokudubula okuninzi, i-Ansix Tech inciphisa ukusetyenziswa kwezinto ngokubanzi. Akukho zinto zichithwayo ezivela kwiinkqubo ezahlukeneyo ze-sprue kwiimold ezine ezahlukeneyo. Ngaphezu koko, ukukwazi ukusebenzisa izinto zokwakha ezingabizi kakhulu ngasemva komphezulu we-optical, ngaphandle kokunciphisa izinto ze-optical grade apho zibalwa khona, kunciphisa iindleko zezinto (BOM).
- Ukusebenza kakuhle koMsebenzi
Ukusebenzisa isikhunta esinye esinee-shot ezine endaweni yesikhunta esinee-shot ezine kunciphisa:
Indawo yomgangatho: Iseli enye yomatshini xa ithelekiswa neyesine.
Ukusetyenziswa kwamandla: Inkqubo enye yokufudumeza kunye nokubopha xa kuthelekiswa nesine.
Umsebenzi: Umsebenzisi omnye/umhloli xa kuthelekiswa nowesine.
- Ukunciphisa iiScraps
Eyona nto ibangela iindleko kwi-optics yi-scrap. Ukuba ilensi ayilunganga kakuhle okanye inothuli, yilahleko epheleleyo. Ngokuzenzekela inkqubo yokubumba ngaphezulu kwesixhobo esinye, i-Ansix Tech isusa umngcipheko wokonakala ngexesha lokudluliselwa kwenxalenye phakathi koomatshini abahlukeneyo. Inkqubo ye-closed-loop iqinisekisa ukuba ukuba iShot 1 inesiphako, irobhothi inokuyilandula ngaphambi kokuba iqhubekele kwiShots 2-4, oko konga iindleko zezinto ezisetyenziswayo kwishots ezilandelayo.
Umthamo, Ukuhanjiswa, kunye nokuhamba komsebenzi ngokukhawuleza
Kwishishini leemoto, ukulibaziseka kokuhanjiswa kwezithuthi kunokumisa imigca yemveliso yezithuthi, nto leyo enokubangela isohlwayo samashumi amawaka eedola ngomzuzu. Iindlela zokusebenza ze-Ansix Tech zenzelwe ukuqinisekisa ixesha elibekiweyo.
Ukwenziwa kweePrototypes ezikhawulezayo kwiMveliso yoBuninzi
I-Ansix Tech ivala umsantsa phakathi kokwenza iiprototyping kunye nemveliso ngokungenamthungo. Besebenzisa ulwazi lwabo olunzulu lwetekhnoloji ye-4-shot, badla ngokubonelela ngezixhobo ezithambileyo okanye ii-bridge molds ezilinganisa uyilo lwesixhobo semveliso. Oku kuvumela abathengi ukuba bavelise iiprototypes zokuqinisekisa phantsi kweemeko zokwenyani zemveliso (i-real multi-shot overmolding) endaweni yokusebenzisa i-urethane castings, ezihlala zisilela ukuphinda iipropati zokubopha izinto zenkqubo yokwenyani ye-4-shot.
Indlela yokusebenza yokuhambisa ngokukhawuleza:
Ubunjineli obuhambelanayo: Iqela le-Ansix Tech libandakanyeka ngexesha lesigaba soyilo lwemveliso. Ngokunika ingxelo ye-DFM ngaphambi kokuba uyilo lwemveliso lumiswe, basusa iiveki zokujika nokujika kamva.
Ukucubungula ngaxeshanye: Ngelixa izinto ezidityanisiweyo ze-core/cavity zisenziwa ngomatshini kwii-mills ze-5-axis, isiseko se-mold kunye ne-hot runner system ziyathengwa kwaye zihlanganiswe ngaxeshanye.
Ukwenziwa Kwangaphakathi: Ngokulawula lonke uthotho lokwenziwa—ukusuka ekusikweni kwentsimbi ukuya kunyango lobushushu ukuya ekuhlanganisweni kokugqibela—i-Ansix Tech isusa amaxesha okukhokela anxulumene nabathengisi bangaphandle. Isikhunta esintsonkothileyo esineemipu ezi-4 esinokuthatha ivenkile yezixhobo eqhelekileyo iiveki ezingama-20-24 sidla ngokuhanjiswa kwiiveki ezili-14-16 kwi-Ansix Tech ngaphandle kokunciphisa umgangatho.
Ukupakishwa kunye nokuLungiselela
Emva kokubumba, iilensi zinobuthathaka kakhulu ekukrweleni nasekuthulini. I-Ansix Tech iyila iitreyi ezikhuselekileyo ze-ESD ezenziwe ngokwezifiso ezifaka ilensi nganye nganye ngokwahlukeneyo. Olu paki luyilwe ukuba ludibane ngqo nomgca wokudibanisa ozenzekelayo womthengi. Le nkqubo yokuhambisa "itreyi ukuya kwirobhothi" isusa isidingo sokuphinda upakishe umthengi, nto leyo enciphisa ngakumbi iindleko zokuphatha kunye nomngcipheko wokonakala.
Ukoyisa Imingeni Yokubumba Ngenaliti Eyindalo
Nangona izixhobo ziphucukile, ukubumba iilensi ezine-1-cavity 4-shot kuveza imingeni ekhethekileyo i-Ansix Tech eyifundileyo ukuyiqonda kwiminyaka engama-28.
Umngeni 1: I-Flash
I-Flash kumphezulu obonakalayo ayamkelekanga. Kwinkqubo ye-platen ejikelezayo, unxibelelwano phakathi kombindi kunye nomngxuma emva kokujikeleza yindawo enomngcipheko ophezulu. I-Ansix Tech ijongana nale nto ngokuyila i-hardest steel shut-offs ene-vent ngokuchanekileyo. Basebenzisa imigca yokuhlukana enyatheloyo eyenza i-labyrinth seal, ithintela ukunyibilika koxinzelelo oluphezulu ukuba kuphume ngexesha lesibini, lesithathu, nelesine.
Umngeni 2: Ukonakala kwezinto eziphathekayo
Ixesha lokuhlala kwezinto ezikwimatshini eneefoti ezi-4 linokuba lide. Ukuba umatshini uyema, izinto ezikwibharele (ingakumbi iTPU okanye iTPE) zinokonakala, nto leyo ekhokelela kumabala amnyama okanye iijeli kwilensi. I-Ansix Tech iyayinciphisa le nto ngokulungiselela uyilo lwezikrufu (isebenzisa izikrufu ezineenxalenye zokuxuba iiPC kunye nezikrufu ezithintela iiTPE) kunye nokusebenzisa iindlela zokucoca kwinkqubo yokusebenza eqhelekileyo yomatshini wokubumba injection (SOP).
Umngeni 3: Iphepha lokulwa (Warpage)
Ukupholisa okungalinganiyo kwelensi entsonkothileyo kukhokelela kwi-warpage. I-Ansix Tech ilwa noku ngokudityaniswa kokupholisa okuguquguqukayo kunye nokususwa kokubumba okulawulwayo. Kwezinye iindlela zoyilo, zifaka iinkqubo zerobhothi zokukhetha nokubeka ilensi kwindawo ebambe ilensi kwindawo efakwe kuyo emva nje kokukhupha ukuze iphole kwimeko ethintelweyo, ukuqinisekisa ukuba ithe tyaba kwindibano esezantsi.
Inzuzo ye-Ansix Tech: Amava kunye nokuthembeka
Njengoko sele ineminyaka ephantse ibe ngamashumi amathathu ikwishishini, i-Ansix Tech ayingomthengisi nje kuphela; liqabane elikwaziyo ukususa umngcipheko kwiinkqubo zokukhanyisa ezinzima kakhulu. Ingqwalasela yenkampani kwi-Automotive Lens 1-Cavity 4-Shot Molds imele isiphelo sale mava.
Into eyenza i-Ansix Tech yahluke kukuqonda kwayo ngokupheleleyo umjikelo wobomi. Abayili nje isikhunta esisebenza kumatshini othile; bayila iseli yokuvelisa. Iinjineli zabo ziyaziqonda iingcaciso zoomatshini bokubumba injection be-Engel okanye i-KraussMaffei abasetyenziswa kwiindawo ezininzi zeTier 1. Baphucula i-stroke yokukhupha isikhunta, ujongano lwerobhothi, kunye nendawo yesango ukuze bandise ixesha lokusebenza.
Ngaphezu koko, ukuzinikela kwe-Ansix Tech ekuthembekeni kubonakaliswa ngenkxaso yayo emva kokuthengisa. I-mold enemibhobho emi-4 ngumatshini onzima onokugugiswa. I-Ansix Tech ibonelela ngoku:
Iipakethi zezinto ezingasetyenziswanga ezenzelwe ubunzima bomngundo.
Inkxaso yokunika amandla kwindawo yokusebenzela yomthengi ukuqinisekisa ukuba isikhunta sisebenza ngamaxesha omjikelo ekujoliswe kuwo ukususela ngoSuku loku-1.
Amaxwebhu apheleleyo aquka imizobo ye-2D, iingxelo ze-CMM, kunye neeshedyuli zokugcinwa.
Isiphelo
Njengoko ishishini leemoto lijikeleza kwiimoto zombane (ii-EV) kunye neenkqubo zoncedo lomqhubi eziphambili (i-ADAS), indima yelensi yeemoto iyanda. Iilensi ngoku zidibene neLiDAR, iikhamera, kunye neesensa, zifuna ukuchaneka okuphezulu kunye nokuqina. I-mold ye-1-cavity 4-shot ayiseyiyo into entsha; yimfuneko kubavelisi abafuna ukuhlala bekhuphisana.
I-Ansix Tech izibeke phambili kweli candelo likhethekileyo. Ngokusebenzisa ubuchule bayo beminyaka engama-28 yokuvelisa, inkampani inika okungaphezulu nje kokubumba; inika isisombululo esibanzi esihlasela izizathu eziphambili zeendleko eziphezulu kunye nokungasebenzi kakuhle kwemveliso. Ngokukhetha izinto ngononophelo—ukusebenzisa amanqanaba aphezulu njenge-SABIC Lexan kunye ne-Uddeholm Stavax—amaqhinga oyilo aphambili afana nokupholisa okuguquguqukayo kunye nokulandelelana kwesango le-valve, kunye neenkqubo zokuqinisekisa ezingqongqo, i-Ansix Tech iqinisekisa ukuba ilensi nganye ihlangabezana nemigangatho echanekileyo yemarike yeemoto yehlabathi.
Kubathengi, ixabiso liyalinganiswa: i-CAPEX encitshisiweyo, i-OPEX ephantsi, ukususwa kwendibano yesibini, kunye nothungelwano lokubonelela oluthembekileyo oluqinisekisa ixesha elibekiweyo lokuhambisa. Kwihlabathi elinzima lokukhanyisa iimoto, apho umgangatho ulinganiswa kwii-lumens kunye nee-microns, kwaye apho ukulibaziseka kulinganiswa ngezigidi zeerandi, ubuchule be-Ansix Tech bokubumba kwe-1-cavity 4-shot bubonelela ngokucaca, ukuqina, kunye nokusebenza kakuhle okufunwa likamva lokuhamba.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene neMold yeAutomotive Lens 1-Cavity 4-Shot, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, ngeposi: stephen@ansixtech.com
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