Lub Tsheb Lens 1-Cavity 4-Shot Mould
Lub Tsheb Lens 1-Cavity 4-Shot Mould
Ansix Tech Masters Qhov Nyuaj ntawm Automotive Lens 1-Cavity 4-Shot Moulds: Ib qho Benchmark Tshiab hauv Kev Ua Haujlwm Zoo, Kev Txo Nqi, thiab Kev Tsim Kho Precision
Nyob rau hauv qhov chaw uas lub teeb pom kev zoo hauv tsheb hloov pauv sai sai, kev thawb mus rau kev tsav tsheb tsis muaj neeg tsav, kev zoo nkauj zoo dua, thiab cov cai tswjfwm kev nyab xeeb nruj heev tau tso qhov kev xav tau tsis tau muaj dua rau cov khoom siv kho qhov muag. Cov tsheb niaj hnub no tsis yog tsuas yog ci ntsa iab rau txoj kev xwb; lawv sib txuas lus, hnov, thiab hloov kho. Lub plawv ntawm qhov kev hloov pauv no yog lub lens tsheb - ib qho khoom uas xav tau qhov pom tseeb zoo tshaj plaws, kev ruaj khov thermal, thiab kev ua haujlwm raug. Rau cov chaw tsim khoom, tsim cov no cov iav yog ib qho kev sim siab uas muaj kev pheej hmoo siab uas txawm tias qhov kev hloov pauv ntawm qib micron tuaj yeem ua rau tsis lees txais.
Nkag mus rau Ansix Tech, lub chaw tsim khoom tshwj xeeb nrog ntau tshaj 28 xyoo ntawm kev paub hauv kev tsim thiab tsim cov khoom siv siab-Mould meejs. Txawm hais tias lub tuam txhab tau ntev los ua lub npe nrov hauv kev lag luam, nws txoj kev tsom mus rau Automotive Lens 1-Cavity 4-Shot Mold tsis ntev los no tau teeb tsa tus qauv tshiab. Qhov no tsis yog tsuas yog ib qho cuab yeej xwb; nws yog ib lub ecosystem tsim khoom zoo heev uas tsim los daws cov teeb meem nyuaj tshaj plaws uas cov neeg muag khoom Tier 1 thiab OEMs ntsib niaj hnub no: cov nqi nyuaj nce siab, cov teeb meem tsim khoom, thiab cov kev xav tau zoo ntawm cov khoom siv kho qhov muag niaj hnub no.
Tsab xov xwm no tshawb nrhiav txog Ansix Tech lub peev xwm ua tiav - txij li qhov pib thiab tsim qauv mus rau kev lees paub thiab kev tsim khoom loj - tshawb nrhiav seb lub tuam txhab siv 1-cavity 4-shot configuration li cas los xa cov nqi tsis muaj qhov sib piv, txo cov nqi, thiab xyuas kom meej tias muaj kev lees paub zoo.
Lub hauv paus ntawm ib qhov project: Kev pib thiab kev tsim qauv zoo
Txoj kev taug kev ntawm Automotive Lens 1-Cavity 4-Shot Mould ntawm Ansix Tech pib ntev ua ntej thawj lub thaiv hlau raug txiav. Lub tuam txhab pom qhov kev pib ua haujlwm tsis yog ib qho kev sib ntsib yooj yim, tab sis ua ib theem tseem ceeb ntawm kev sib phim zoo. Muab qhov nyuaj ntawm 4-shot technology, qhov twg plaub yam khoom sib txawv lossis plaub qhov sib txawv txhaj tshuaj tshwm sim hauv ib lub voj voog molding hauv ib lub qhov, qhov sib txawv rau qhov yuam kev yog xoom.
Ansix Tech txoj kev npaj yog kev sab laj. Thaum tus neeg siv khoom los nrog kev tsim lub lens - feem ntau yog kev sib dhos ua ke uas muaj lub lens sab nraud meej, lub bezel dub, lub teeb qhia, thiab tej zaum yog lub sealing element - pab pawg engineering tam sim ntawd pib rhuav tshem cov nqi nyuaj. Kev tsim khoom ib txwm muaj yuav xav tau plaub lub pwm sib cais, plaub lub tshuab txhaj tshuaj molding, thiab kev sib dhos ua ke ntau yam, suav nrog kev vuam lossis nplaum. Txoj kev ib txwm muaj no qhia txog kev hloov pauv, cov nqi zog ua haujlwm, thiab cov ntsiab lus tsis ua haujlwm.
Los ntawm kev muab cov khoom no sib sau ua ke rau hauv ib lub pwm 1-qhov 4-phom, Ansix Tech tawm tsam tus nqi ntawm tus neeg siv khoom thaum pib. Kev txo qis ntawm kev siv nyiaj peev (CAPEX) yog tam sim ntawd; es tsis txhob yuav plaub lub tshuab pwm sib cais thiab cov khoom siv pabcuam, tus neeg siv khoom siv ib lub cell uas ua haujlwm tau zoo heev. Qhov tseem ceeb tshaj, kev tshem tawm cov haujlwm sib dhos thib ob txo cov nqi ua haujlwm (OPEX) thiab txo cov nqi tag nrho ntawm kev muaj (TCO) rau lub neej khoom.
Kev Tshawb Fawb Txog Khoom Siv: Lub Hauv Paus ntawm Kev Zoo Nkauj ntawm Optical
Rau cov iav tsom iav hauv tsheb, kev xaiv cov khoom siv tsis yog qhov yuav tsum tau sib tham. Ansix Tech muaj 28 xyoo ntawm kev tsim khoom tau ua rau muaj kev nkag siab tob txog kev tshawb fawb polymer, tshwj xeeb tshaj yog rau kev siv ntau-shot. Hauv cov txheej txheem 4-shot, kev sib raug zoo ntawm cov khoom siv yog qhov tseem ceeb. Cov ntaub ntawv yuav tsum sib txuas lus los ntawm tshuaj lom neeg lossis tshuab thaum lub sijhawm overmolding yam tsis muaj delamination, thiab lawv yuav tsum tiv taus cov voj voog kub heev ntawm cov chaw ib puag ncig tsheb (los ntawm -40 ° C txog ntau dua 85 ° C).
Rau lub hauv paus optical (lub lens thawj), Ansix Tech feem ntau qhia txog Polycarbonate (PC), tshwj xeeb tshaj yog cov qib xws li SABIC Lexan EXL1414 lossis Covestro Makrolon AL2447. Cov qib no raug xaiv rau lawv qhov kev xa tawm lub teeb zoo tshaj plaws (> 89%), qhov ntsuas refractive siab, thiab, qhov tseem ceeb, lawv qhov kev tiv thaiv kev cuam tshuam. Hauv 4-shot pwm, lub hauv paus optical yuav tsum tswj nws qhov ruaj khov thaum cov txhaj tshuaj tom qab raug txhaj tshuaj nyob ib puag ncig nws. Cov qauv qis-viscosity ntawm cov qib no ua kom ntseeg tau tias thawj zaug txhaj tshuaj tsis warp nyob rau hauv lub siab thiab cua sov ntawm kev txhaj tshuaj tom qab.
Rau qhov bezel lossis lub tsev tsis pom kev (feem ntau tua 2 lossis 3), Ansix Tech siv PBT (Polybutylene Terephthalate) lossis PC/ABS sib xyaw xws li Sabic Cycoloy C6200. Cov ntaub ntawv no muab cov cua sov siab (HDT) thiab qhov ruaj khov. Hauv pwm ntau-shot, qhov sib txawv ntawm cov PC optical siab thiab cov qauv PBT xav tau kev tsim kho kom zoo kom tiv thaiv kev ci ntsa iab lossis luv luv ntawm qhov sib txuas ntawm cov khoom siv.
Rau kev kaw cov khoom (feem ntau yog qhov kawg), TPE (Thermoplastic Elastomers) zoo li Kraiburg TPE lossis Versaflex raug siv. Cov ntaub ntawv no yuav tsum sib txuas rau lub substrate khov kho yam tsis tas yuav siv cov nplaum. Ansix Tech txoj kev txawj ntse yog xaiv cov qib nrog cov polarity tshwj xeeb uas tsim lub foob hermetic, kom ntseeg tau tias lub teeb taub hau tseem tsis tau dej thiab tsis muaj hmoov av rau lub tsheb lub neej.
Cov pwm lawv tus kheej yog ua los ntawm cov hlau siv tes uas xaiv rau kev ua kom sov thiab tiv taus kev hnav. Rau cov qhov uas tsim cov nto pom (xav tau daim iav tiav), Stavax ESR (Uddeholm) lossis S136 (DIN 1.2083) stainless hlau yog siv vim nws tiv taus kev xeb thiab muaj peev xwm ua kom tiav daim iav tiav (SPI A-1). Rau cov khoom tseem ceeb uas raug kev hnav ntau thaum lub sijhawm tig lub phaj lossis lub phaj ntsuas ntawm lub tshuab 4-shot, Ansix Tech siv H13 (DIN 1.2344) lossis CPM 10V rau nws qhov kev tiv taus kev hnav zoo dua.
Kev Tshawb Fawb Txog Qhov Nyuaj: Kev Tshawb Fawb Txog Kev Ua Pwm (DFM) thiab Kev Tsim Qauv
Lub sijhawm Tsim Khoom Siv (DFM) rau pwm 1-qhov 4-phom yog qhov uas Ansix Tech lub peev xwm suav thiab kev tsim kho ci ntsa iab. Tsis zoo li pwm ib-phom, kev sib cuam tshuam ntawm cov pwm tsim cov duab geometric thiab thermal puzzle.
Kev Tshawb Fawb Txog Kev Nqus Pwm
Ansix Tech siv cov kev sim ua kom Mold Flow siab heev (Autodesk Moldflow lossis lwm yam zoo sib xws) tsis yog tsuas yog kwv yees cov qauv sau xwb, tab sis kuj ua qauv rau kev sau ua ntu zus. Pab neeg tshuaj xyuas:
Kev Tswj Kab Vuam: Hauv qhov kev sib dhos zaum kawg, cov kab vuam hauv thaj chaw pom kev yog qhov puas tsuaj loj heev. Kev tshuaj xyuas txiav txim siab qhov chaw rooj vag rau thawj qhov txhaj tshuaj (PC ntshiab) kom ntseeg tau tias cov kab vuam tau muab tso rau hauv thaj chaw tsis pom kev lossis raug tshem tawm ntawm kev kub siab overmolding ntawm cov txhaj tshuaj tom qab.
Kev Hloov Paug: Thaum txhaj koob thib ob lossis thib peb, lub siab tuaj yeem hloov thawj koob. Kev tshuaj xyuas Mould Flow ntsuas qhov kev hloov pauv ntawm lub plawv no. Ansix Tech cov qauv tsim ua ntej txhawb nqa cov qauv pwm lossis kho qhov siab ntawm cov khoom ntim kom tswj tau qhov tuab ntawm phab ntsa hauv ± 0.02 hli.
Kev Ntsuas Kub: Cov txheej txheem 4-shot muaj kev hloov pauv kub heev. Lub hauv paus pwm yuav tsum tswj kom muaj qhov kub thiab txias sib xws thoob plaws lub phaj tig. Ansix Tech siv kev tshuaj xyuas los tsim cov cheeb tsam kub sib cais, xyuas kom meej tias thawj qhov txhaj tshuaj txias txaus ua ntej tig mus rau hauv qhov thib ob, thaum qhov thib ob tseem kub txaus los txhawb kev sib txuas molecular.
Cov Qauv Siv 4-Shot
Kev tsim qauv tshuab ntawm cov pwm nws tus kheej yog ib qho kev ua tiav ntawm kev tsim kho. Ansix Tech tshwj xeeb hauv Index Plate (Rotary Platen). Cov pwm tau teeb tsa rau ntawm lub tshuab txhaj tshuaj tshwj xeeb nrog lub phaj tig hauv nruab nrab.
Cov kev xav txog kev tsim qauv yog tag nrho:
Kev Ntsuas Qhov Siab ntawm Pawg: Cov pwm yuav tsum tswj tau qhov siab ntawm pawg thoob plaws hauv lub cev. Pab neeg tsim qauv ntawm Ansix Tech siv kev tshuaj xyuas cov khoom kawg (FEA) los xyuas kom meej tias cov phaj pwm tsis tig rov qab thaum muaj zog txog li 500 tons.
Kev Sib Tov: Tom qab txhaj thawj zaug, sab hauv nruab nrab yuav tig 180 lossis 90 degrees (nyob ntawm qhov teeb tsa) kom sib haum nrog lub tshuab txhaj thib ob. Ansix Tech muaj cov xauv sib dhos uas tawv (tapered interlocks) thiab cov sensors proximity kom paub tseeb tias qhov chaw raug hauv 0.01 hli tom qab ntau txhiab lub voj voog. Kev sib dhos tsis sib xws txawm tias 0.05 hli yuav ua rau cov yam ntxwv ntawm thawj zaug raug txiav.
Cov Kev Cov nyom ntawm kev tsim khoom thiab kev ua haujlwm
Kev tsim cov pwm 1-qhov 4-shot xav tau lub khw tshuab uas ua haujlwm ntawm qhov siab tshaj plaws ntawm kev ua haujlwm raug. Ansix Tech lub chaw siv cov chaw ua haujlwm CNC ceev ceev uas muaj peev xwm tswj tau qhov kam rau siab ntawm ± 0.002mm, sinker EDM (Electrical Discharge Machining) rau cov ntsiab lus nyuaj xws li lub teeb-qhia micro-prisms, thiab hlau EDM rau cov cores sliding nyuaj uas xav tau rau undercuts hauv ntau qhov chaw txhaj tshuaj.
Cov Teeb Meem Tseem Ceeb ntawm Kev Tsim Khoom:
Kev Siv Tshuab Qhov Nto Optical: Cov qhov uas ua rau cov nto lens yuav tsum tau machined thiab polished yam tsis muaj cov cim cuab yeej seem. Ansix Tech siv ib qho kev tig pob zeb diamond (SPDT) rau cov ntxig optical tseem ceeb, ua tiav qhov roughness ntawm qhov chaw hauv qab 5nm Ra. Qhov no ua kom ntseeg tau tias qhov tseeb ntawm lub lens ua tau raws li SAE (Society of Automotive Engineers) thiab ECE (Economic Commission for Europe) cov qauv rau lub teeb taub hau.
Kev Tswj Xyuas Kub Los Ntawm Kev Txias Conformal: Hauv pwm 4-shot, lub sijhawm voj voog yog tus yeeb ncuab ntawm tus nqi. Cov kav dej txias ncaj nraim ib txwm tsis txaus rau cov qauv lens nyuaj. Ansix Tech siv cov kav dej txias conformal—3D-luam tawm cov kav dej txias siv cov hlau ntxiv rau kev tsim cov tub ntxhais thiab qhov chaw ntxig. Cov kav dej no ua raws li cov duab ntawm lub lens. Los ntawm kev txo lub sijhawm txias los ntawm 20-30%, Ansix Tech ncaj qha txo cov nqi rau cov neeg siv khoom thaum txhim kho qhov ruaj khov ntawm qhov ntev.
Tus Khiav thiab Tsim Rooj Vag: Lub tswv yim gating rau 4-shot pwm yog qhov nyuaj. Rau qhov optical shot, Ansix Tech siv cov valve gate hot runners nrog sequential timing. Qhov no tso cai rau kev tswj hwm qhov tseeb ntawm lub hauv ntej yaj, tshem tawm cov kab ntws hauv lub lens. Rau cov qauv shots, cov neeg khiav txias qee zaum siv los tswj cov khoom puas tsuaj (feem ntau nrog PBT). Txawm li cas los xij, rau kev tsim khoom ntau, lub tuam txhab tsim cov txheej txheem hot runner nrog cov rooj vag poob uas tawm hauv qhov cim tsawg kawg nkaus, feem ntau zais hauv cov kab duab ntxoov ntxoo ntawm lub rooj sib dhos.
Cov Txheej Txheem Tso Tawm
Kev rho tawm ib feem plaub-koob yog qhov nyuaj heev. Lub lens, uas tau dhau los ntawm plaub lub voj voog kub, feem ntau tseem yooj ywm hauv qee thaj chaw thaum khov kho hauv lwm qhov. Ansix Tech tsim cov txheej txheem stripper plate ejection es tsis yog cov ejector pins yooj yim. Lub stripper plate muab lub zog ejection sib npaug thoob plaws thaj chaw loj ntawm lub lens, tiv thaiv kev warpage lossis qhov tsis zoo ntawm qhov chaw optical. Hauv cov xwm txheej uas lub lens muaj cov tav tob lossis snap fits, cov cua poppets thiab hydraulic ejector assist systems tau koom ua ke los xyuas kom meej tias qhov khoom ntab tawm ntawm lub hauv paus yam tsis muaj cov cim sib cuag.
Kev lees paub: Kev sim ua kom nruj rau kev xa khoom xoom-qhov tsis zoo
Rau Ansix Tech, kev lees paub qhov zoo tsis yog kauj ruam kawg; nws yog ib txoj xov txuas ntxiv mus thoob plaws hauv tag nrho cov txheej txheem. Muab hais tias cov iav tsheb yog cov khoom tseem ceeb rau kev nyab xeeb (raws li FMVSS 108 hauv Tebchaws Meskas thiab UN R112 / R149 hauv Tebchaws Europe), cov txheej txheem lees paub yog qhov ua tiav.
Cov txheej txheem ua haujlwm ntawm kev lees paub:
T0 (Thawj Zaug Kuaj) Kev Kuaj: Qhov kev sim thawj zaug yog qhov tseem ceeb heev. Cov kws ua haujlwm ntawm Ansix Tech ua qhov kev tshuaj xyuas ntev li 48-txog-72-teev. Siv Cov Tshuab Ntsuas Sib Koom Tes (CMM) thiab cov tshuab ntsuas 3D optical (GOM/ATOS), lawv piv cov khoom pwm piv rau cov qauv CAD.
Kev Txheeb Xyuas Qhov Muag Pom Kev: Cov iav tsom iav raug kuaj xyuas seb lub teeb kis tau li cas, qhov tsaus ntuj nti, thiab xim sib xws (Delta E
Kev Ntsuas Kev Sib Txuas & Kev Sib Txuas: Hauv pwm 4-phom, qhov kev sib txuas ntawm lub lens PC thiab lub foob TPE raug sim los ntawm kev sim tev tawv thiab kev sim ua kom lub qhov cub siab (autoclave) los ua qauv xyoo ntawm cov av noo thiab kev poob siab thermal.
Kev Tshawb Fawb Txog Kev Muaj Peev Xwm Txheej Txheem (Cpk): Ansix Tech xav tau Cpk tus nqi > 1.33 rau qhov tseem ceeb-rau-zoo (CTQ). Lawv khiav kev tshawb fawb ntev (feem ntau 300 txhaj tshuaj sib law liag) los ua pov thawj tias cov pwm, nyob rau hauv cov xwm txheej tsim khoom ib txwm muaj, tsim cov khoom hauv cov lus qhia tshwj xeeb.
Cov Tswv Yim Txo Nqi: Tawm Tsam "Cov Nqi Nyuaj"
Lub ntsiab lus tseem ceeb ntawm Ansix Tech qhov kev tsim txiaj ntsig yog kev txo cov "nqi nyuaj" - cov nuj nqis uas feem ntau ua rau cov haujlwm teeb pom kev zoo hauv tsheb muaj kev nyuaj siab. Lub pwm 1-qhov 4-shot yog lub tsheb tseem ceeb rau kev ua kom zoo dua qhov kev siv nyiaj no.
- Kev Txhim Kho Cov Khoom Siv
Los ntawm kev sib sau ua ke ntau yam khoom ua ke rau hauv ib qho txheej txheem ntau-shot, Ansix Tech txo qhov kev siv cov khoom siv tag nrho. Tsis muaj cov khoom pov tseg los ntawm cov kab ke sib cais rau plaub lub pwm sib txawv. Ntxiv mus, lub peev xwm los siv cov khoom siv pheej yig dua tom qab qhov chaw pom kev, yam tsis tau txi cov khoom siv qib pom kev uas nws suav nrog, txo cov nqi ntawm cov ntaub ntawv (BOM).
- Kev Ua Haujlwm Zoo
Kev siv ib lub pwm 4-shot es tsis txhob siv plaub lub pwm ib zaug xwb yuav txo tau:
Qhov chaw hauv pem teb: Ib lub tshuab cell piv rau plaub.
Kev siv hluav taws xob: Ib lub tshuab cua sov thiab clamping piv rau plaub.
Kev Ua Haujlwm: Ib tus neeg teb xov tooj/tus saib xyuas piv rau plaub tus.
- Kev Txo Cov Khoom Siv Pov Tseg
Tus nqi tseem ceeb hauv kev kho qhov muag yog cov khoom seem. Yog tias lub lens tsis sib dhos lossis muaj hmoov av, nws yog qhov poob tag nrho. Los ntawm kev ua kom cov txheej txheem overmolding hauv ib lub cuab yeej, Ansix Tech tshem tawm qhov kev pheej hmoo ntawm kev puas tsuaj thaum hloov pauv ib feem ntawm cov tshuab sib cais. Cov txheej txheem kaw-voj ua kom ntseeg tau tias yog tias Shot 1 tsis zoo, lub neeg hlau tuaj yeem tsis lees txais nws ua ntej nws mus rau Shots 2-4, txuag cov nqi khoom siv rau kev txhaj tshuaj tom ntej.
Peev Xwm, Kev Xa Khoom, thiab Kev Ua Haujlwm Sai
Hauv kev lag luam tsheb, kev xa khoom qeeb tuaj yeem ua rau cov kab tsim khoom tsheb nres, thiab raug nplua ntau txhiab daus las ib feeb. Ansix Tech cov txheej txheem ua haujlwm tau tsim los lav lub sijhawm kawg.
Kev Tsim Qauv Sai Sai rau Kev Tsim Khoom Loj
Ansix Tech txuas qhov sib txawv ntawm prototyping thiab kev tsim khoom tsis muaj teeb meem. Siv lawv txoj kev nkag siab tob txog 4-shot technology, lawv feem ntau muab cov cuab yeej mos mos lossis cov pwm choj uas ua raws li cov cuab yeej tsim khoom lub architecture. Qhov no tso cai rau cov neeg siv khoom tsim cov prototypes raws li qhov xwm txheej tsim khoom tiag tiag (tiag tiag multi-shot overmolding) es tsis txhob siv urethane castings, uas feem ntau ua tsis tau zoo li cov khoom sib txuas ntawm cov txheej txheem 4-shot tiag tiag.
Kev Ua Haujlwm rau Kev Xa Khoom Sai:
Kev Tsim Kho Ua Ke: Pab neeg Ansix Tech koom tes thaum lub sijhawm tsim khoom. Los ntawm kev muab cov lus taw qhia DFM ua ntej kev tsim khoom khov, lawv tshem tawm ntau lub lis piam ntawm kev rov qab los tom qab.
Kev Ua Haujlwm Sib Npaug: Thaum cov ntxig rau hauv paus/qhov chaw nyuaj raug tshuab rau ntawm 5-axis mills, lub hauv paus pwm thiab lub tshuab khiav kub raug nrhiav thiab sib sau ua ke tib lub sijhawm.
Kev Tsim Khoom Hauv Tsev: Los ntawm kev tswj hwm tag nrho cov saw hlau tsim khoom—txij li kev txiav hlau mus rau kev kho cua sov mus rau kev sib dhos zaum kawg—Ansix Tech tshem tawm lub sijhawm ua haujlwm uas cuam tshuam nrog cov neeg muag khoom sab nraud. Ib lub pwm 4-shot nyuaj uas yuav siv sijhawm 20-24 lub lis piam hauv lub khw muag khoom siv feem ntau xa tuaj rau hauv 14-16 lub lis piam ntawm Ansix Tech yam tsis muaj kev txo qis qhov zoo.
Kev Ntim Khoom thiab Kev Xa Khoom
Tom qab pwm lawm, cov iav tsom iav no rhiab heev rau kev khawb thiab hmoov av. Ansix Tech tsim cov tais uas muaj kev nyab xeeb ESD uas muab txhua lub iav tsom iav tso rau ib leeg. Lub ntim khoom no tau tsim los kom sib txuas ncaj qha nrog cov kab sib dhos ua ke ntawm tus neeg siv khoom. Lub kaw lus xa khoom "tray-to-robot" no tshem tawm qhov xav tau rov ntim khoom ntawm tus neeg siv khoom, txo cov nqi tuav thiab kev pheej hmoo ntawm kev puas tsuaj.
Kev Kov Yeej Cov Kev Sib Tw Txhaj Tshuaj Molding
Txawm hais tias muaj cov cuab yeej siv siab heev los xij, kev txhaj tshuaj molding ntawm 1-cavity 4-shot lenses muaj cov teeb meem tshwj xeeb uas Ansix Tech tau kawm kom paub ntau tshaj 28 xyoo.
Kev Sib Tw 1: Flash
Kev ci ntsa iab ntawm qhov chaw pom kev tsis raug cai. Hauv lub tshuab tig lub phaj, qhov sib txuas ntawm lub hauv paus thiab qhov chaw tom qab tig yog thaj chaw muaj kev pheej hmoo siab. Ansix Tech daws qhov no los ntawm kev tsim cov hlau tawv uas muaj qhov cua nkag tau zoo. Lawv siv cov kab sib cais uas tsim lub foob labyrinth, tiv thaiv cov yaj siab kom tsis txhob khiav tawm thaum lub sijhawm txhaj tshuaj thib ob, thib peb, thiab thib plaub.
Kev Sib Tw 2: Kev Poob Qis ntawm Cov Khoom Siv
Lub sijhawm nyob rau cov khoom siv hauv lub tshuab 4-shot tuaj yeem ntev. Yog tias lub tshuab nres, cov khoom siv hauv lub thoob (tshwj xeeb tshaj yog TPU lossis TPE) tuaj yeem lwj, ua rau muaj cov xim dub lossis cov gels hauv lub lens. Ansix Tech txo qhov no los ntawm kev tsim cov ntsia hlau kom zoo (siv cov ntsia hlau nrog cov ntu sib xyaw rau PC thiab cov ntsia hlau thaiv rau TPEs) thiab siv cov txheej txheem ntxuav hauv cov txheej txheem ua haujlwm tus qauv (SOP).
Kev Sib Tw 3: Warpage
Qhov txias tsis sib xws ntawm lub lens ua rau warpage. Ansix Tech tawm tsam qhov no los ntawm kev sib xyaw ua ke ntawm kev txias conformal thiab kev tswj hwm de-molding. Hauv qee qhov kev tsim qauv, lawv suav nrog cov tshuab robotic pick-and-place uas tuav lub lens hauv lub fixture tam sim ntawd tom qab ejection kom nws txias hauv lub xeev txwv, kom ntseeg tau tias tiaj tus rau kev sib dhos downstream.
Qhov Zoo ntawm Ansix Tech: Kev Paub thiab Kev Ntseeg Tau
Nrog yuav luag peb xyoo caum hauv kev lag luam, Ansix Tech tsis yog tsuas yog tus neeg muag khoom xwb; nws yog tus khub koom tes uas muaj peev xwm txo qhov kev pheej hmoo ntawm cov kev pab cuam teeb pom kev nyuaj tshaj plaws. Lub tuam txhab tsom mus rau Automotive Lens 1-Cavity 4-Shot Molds sawv cev rau qhov kawg ntawm qhov kev paub no.
Qhov ua rau Ansix Tech txawv ntawm lwm tus yog nws txoj kev nkag siab txog lub neej voj voog. Lawv tsis yog tsuas yog tsim ib lub pwm uas khiav ntawm ib lub tshuab tshwj xeeb xwb; lawv tsim ib lub cell tsim khoom. Lawv cov engineers nkag siab txog qhov sib txawv ntawm Engel lossis KraussMaffei txhaj tshuaj molding tshuab siv hauv feem ntau Tier 1 chaw. Lawv ua kom zoo dua qhov pwm ejection stroke, lub robot interface, thiab qhov chaw rooj vag kom ua kom lub sijhawm ua haujlwm zoo tshaj plaws.
Tsis tas li ntawd xwb, Ansix Tech txoj kev cog lus rau kev ntseeg tau yog pom tseeb los ntawm nws txoj kev txhawb nqa tom qab muag. Lub pwm 4-shot yog lub tshuab nyuaj uas yuav tsum tau hnav. Ansix Tech muab:
Cov pob khoom seem uas ua raws li qhov nyuaj ntawm cov pwm.
Kev txhawb nqa kev ua haujlwm ntawm qhov chaw ntawm tus neeg siv khoom lub chaw kom ntseeg tau tias pwm khiav ntawm lub sijhawm voj voog txij li Hnub 1.
Cov ntaub ntawv tag nrho suav nrog 2D cov duab kos, CMM cov ntawv qhia, thiab cov sijhawm txij nkawm.
Xaus lus
Thaum kev lag luam tsheb tig mus rau cov tsheb fais fab (EVs) thiab cov tshuab pabcuam tsav tsheb siab heev (ADAS), lub luag haujlwm ntawm lub lens tsheb tab tom nthuav dav. Cov lens tam sim no tau koom ua ke nrog LiDAR, cov koob yees duab, thiab cov sensor suites, xav tau qhov tseeb thiab kev ruaj khov dua. Lub pwm 1-cavity 4-shot tsis yog qhov tshiab lawm; nws yog qhov tsim nyog rau cov tuam txhab tsim khoom uas tab tom nrhiav kev sib tw.
Ansix Tech tau tso nws tus kheej rau pem hauv ntej ntawm qhov kev tshwj xeeb no. Los ntawm kev siv nws 28 xyoo ntawm kev txawj ntse tsim khoom, lub tuam txhab muab ntau dua li tsuas yog pwm; nws muab cov kev daws teeb meem dav dav uas tawm tsam cov hauv paus ntawm cov nqi siab thiab kev tsim khoom tsis zoo. Los ntawm kev xaiv cov khoom siv zoo - siv cov qib siab xws li SABIC Lexan thiab Uddeholm Stavax - cov tswv yim tsim qauv siab heev xws li conformal cooling thiab valve gate sequencing, thiab cov txheej txheem pov thawj nruj, Ansix Tech ua kom ntseeg tau tias txhua lub lens ua tau raws li cov qauv nruj ntawm kev lag luam tsheb thoob ntiaj teb.
Rau cov neeg siv khoom, tus nqi yog qhov ntsuas tau: txo CAPEX, txo OPEX, tshem tawm kev sib dhos thib ob, thiab cov khoom xa tuaj txhim khu kev qha uas lav lub sijhawm xa khoom. Hauv lub ntiaj teb siab ntawm kev teeb pom kev zoo hauv tsheb, qhov twg qhov zoo yog ntsuas hauv lumens thiab microns, thiab qhov twg qhov kev ncua sij hawm yog ntsuas hauv lab daus las, Ansix Tech txoj kev paub txog 1-cavity 4-shot pwm muab qhov meej, ruaj khov, thiab ua haujlwm tau zoo uas yav tom ntej ntawm kev txav mus los xav tau.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Automotive Lens 1-Cavity 4-Shot Mold, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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