Isixhobo se-BAIC esikwibhodi yekhompyutha esibonisa isikrini
Isixhobo se-BAIC esikwibhodi yekhompyutha esibonisa isikrini
Ubunjineli obuchanekileyo: Ngaphakathi I-Ansix I-Tech's High-Stakes Mold kwiDashboard yeDijithali yeBAIC
Intshayelelo: Ukudibana Kokuchaneka Noxinzelelo Kwimiboniso Yeemoto
Kwindawo yokukhuphisana kwemveliso yeemoto, ikhabhini yangaphakathi iye yaba yindawo yamva nje yokulwa nokuvelisa izinto ezintsha. Njengoko izithuthi zitshintsha zibe ngamaqonga edijithali anobuchule, izinto ezifana nesikrini sekhompyutha esikwibhodi azisezona zincedisi nje kodwa zii-central command hubs. Ezi zikrini kufuneka zimelane nobushushu obugqithisileyo, zimelane nokungcangcazela okuqhubekayo, kwaye zinike ukucaca okugqibeleleyo kokukhanya—konke oku kwenziwe ngobuninzi nangeendleko ezihlangabezana noqoqosho olubi kwishishini leemoto. Umenzi weMold Njenge-Ansix Tech, iprojekthi yokwenza i-injection mold ye-BAIC Motor Corporation yamva nje yayilucelomngeni olukhulu oluvavanye imida yobunjineli, isayensi yezinto eziphathekayo, kunye nokuchaneka kwezinto.
Eli nqaku lichaza uhambo lwe-Ansix Tech ukusuka kwingcamango ukuya ekuhanjisweni ngokukhawuleza, lichaza indlela inkampani esebenzise ngayo amashumi eminyaka yamava kushishino ukuyila, ukuqinisekisa, kunye nokwenza isikhunta esintsonkothileyo. Eli phulo lifuna ukujolisa kwiimfuno zoyilo oluntsonkothileyo, ukukhetha izixhobo eziphambili, kunye nokwenza ngcono zonke iinkalo zenkqubo yokubumba ngenaliti ukuqinisekisa ukuthembeka kwe-BAIC ngelixa iqhuba ngamandla ukunciphisa iindleko zeeyunithi ngokusebenzisa ukusebenza kakuhle kwenkqubo.
Iprojekthi yeGenesis: Ukwahlula uMngeni woBoniso lweBAIC
Umngeni ophambili yayikukuvelisa indlu yeplastiki enkulu, enodonga oluncinci eyayiza kusebenza njengesakhelo esomeleleyo kodwa esihle seqela lezixhobo zedijithali ze-BAIC. Le ndlu yayifuna ukudibana ngokungenamthungo nezinye izinto ze-cockpit, ibonelela ngesixhobo esikhuselekileyo sephaneli ye-LCD okanye ye-OLED ethambileyo, ibhodi yesekethe eprintiweyo (i-PCB), kunye nezixhobo ze-elektroniki ezinxulumene nayo. Izinto ezibalulekileyo zoyilo zaziquka:
Uyilo lweSakhiwo kunye noBuchule obuThin-Doll: Ukufezekisa ukuqina okufunekayo kunye nokumelana nokugoba kwinxalenye ethile ngaphandle kokusetyenziswa kakhulu kwezinto ukuze kongiwe ubunzima kunye neendleko.
Ubuchule bokulinganisa: Ukuqinisekisa ukuba iindawo zokudibanisa ezibalulekileyo zesikrini, i-PCB, kunye neendawo zokufaka ideshibhodi zigcinwe kwimilinganiselo ye-micron ukuze kubekho ukuhlanganiswa okugqibeleleyo.
Ubuhle Bobuhle: Ukubonelela ngomphezulu weKlasi-A ongenazimpawu zokusinki, imigca yokuhamba, okanye imigca yokuwelda ebonakala kwisithuthi sokugqibela.
Uzinzo lobushushu kunye nokusingqongileyo: Izinto kunye noyilo bekufanele zisebenze ngokuthembekileyo kumanqanaba obushushu aqhelekileyo angaphakathi kweemoto kwaye zimelane nokwaluphala ixesha elide.
Isigaba 1: Uyilo oluSisiseko kunye noQinisekiso oluSebenzayo
Le projekthi ayiqalanga kumgangatho wefektri, kodwa iqale kwicandelo le-intanethi le-Computer-Aided Engineering (CAE). Iqela lobunjineli le-Ansix Tech lisebenzise isoftware yokuhlaziya ukuhamba kwesikhunta yanamhlanje ukulinganisa yonke into. I-Injection Pronciphisa intsimbi ngaphambi kokusika nayiphi na intsimbi. Olu hlalutyo lweDigital Factory Manufacturing (DFM) belubalulekile ekuchongeni nasekunciphiseni iingozi kwangethuba.
Iingcamango zoYilo oluPhambili:
Icebo leNkqubo yeSango: Kukhethwe inkqubo ye-hot runner enamanqaku amaninzi. Le ndlela iqinisekisa ukuzaliswa ngokulinganayo kwenxalenye enkulu, inciphisa inkunkuma yezinto (akukho run runner ibandayo ekufuneka inqunyulwe), kwaye inika ulawulo oluzimeleyo lokufakwa kwiindawo ezahlukeneyo zesikhunta, okubalulekileyo ekulawuleni i-warpage.
Uyilo lweNkqubo yokuPholisa: Ngokulandela umgaqo wokuba ukupholisa okusebenzayo kuthatha ixesha elingaphezulu kwesiqingatha sexesha lomjikelo, iinjineli ziyila inkqubo yokuphola ehambelanayo. Besebenzisa iindlela ezifana nee-baffles kunye nee-bubblers, imijelo yokuphola yajikeleziswa ukuze ilandele imilo entsonkothileyo yejometri yenxalenye ngokuchanekileyo. Oku kuqinisekisa ukukhutshelwa kobushushu okufanayo, okubalulekileyo ekunciphiseni ixesha lomjikelo kunye nokuthintela ukupholisa okwahlukileyo okukhokelela ekuqhekekeni kwenxalenye okanye uxinzelelo olushiyekileyo.
Ukukhupha umoya kunye nokuVula: Uyilo olucwangcisiweyo lwee-ejector pins, imikhono, kunye neeblades lwalucwangcisiwe ukuze kusetyenziswe amandla alinganayo kwindawo ethambileyo ngaphandle kokubangela amabala okanye ukugqwetheka. Iitshaneli ezinkulu zokukhupha umoya zafakwa kwiindawo zokuwelda kunye neendawo zokugqibela zokuzalisa ukuze kuvunyelwe umoya ovalelekileyo ukuba uphume, ukuthintela ukutsha kunye neebhamu ezimfutshane.
Isigaba sesi-2: Ukukhethwa kwezinto zoBuchule - Idabi eliPhambili eliBini
Impumelelo yayixhomekeke ekukhetheni izixhobo ezifanelekileyo zezinto ezimbini ezahlukeneyo: iplastiki yenxalenye yokugqibela kunye nentsimbi yesakhiwo sobumba ngokwaso.
- I-resin yeplastiki yezindlu ze-BAIC:
Emva kovavanyo olucokisekileyo, kukhethwe i-Acrylonitrile Butadiene Styrene (ABS) compound esebenza kakuhle. I-ABS inika ibhalansi efanelekileyo yamandla aphezulu, uzinzo oluhle lobushushu, kunye nokugqitywa komphezulu okugqwesileyo, okwenza ukuba ilungele ngaphakathi kweemoto. Ulwakhiwo lwayo, oluqhele ukuba yinkqubo yezigaba ezibini enesigaba serabha se-polybutadiene esasasazwe kwi-SAN matrix, lubonelela ngokuqina okufunekayo. Kule projekthi, kuchazwe umgangatho othile oneempawu zokuhamba kwamanzi eziphuculweyo (ezibalulekileyo ekuzaliseni iindonga ezibhityileyo) kunye nomxholo ophantsi we-halogen wokuthobela indalo.
- Ukhetho lweNsimbi yoMgquba:
Izinto zokubumba zichaphazela ngokuthe ngqo ixesha lomjikelo, umgangatho wenxalenye, kunye nobude bexesha lesixhobo. Kwi-BAIC display mold, i-Ansix Tech ikhethe intsimbi engagqwaliyo eyomeleleyo (efana ne-P20) kwinxalenye enkulu ye-cavity kunye ne-core. Intsimbi ye-P20 inika indibaniselwano entle kakhulu yokulungiswa kakuhle, ubunzima obufanayo (ngesiqhelo i-HRC 30-36), kunye nokupholishwa okunamandla kokugqitywa komphezulu okhanyayo. Kwiindawo ezigugileyo ezifana neengcango kunye neembambo ezincinci, kusetyenziswe izinto ezenziwe ngeentsimbi zezixhobo eziqinileyo (ezifana ne-H13).
Itheyibhile: Izizathu zokukhetha izinto ezibalulekileyo
Isigaba sesi-3: Ukwenziwa kweMveliso echanekileyo kunye noBuchule beNkqubo
Njengoko uyilo oluqinisekisiweyo kunye nezixhobo ziqinisekisiwe, ingqwalasela yatshintshela ekuvelisweni kwesikhunta ngokuchanekileyo.
Umatshini kunye nokuhamba komsebenzi: Inkqubo yaqala ngoLawulo lweeNombolo zeKhompyutha (CNC) ukugaywa kweebhloko zentsimbi ukuya kwiimilo eziqikelelweyo. Oku kwalandelwa ngamanqanaba amaninzi okugqiba nokugqiba umatshini kusetyenziswa ii-CNC mills ezikhawulezayo kunye ne-Electrical Discharge Machining (EDM). I-EDM yayibalulekile ekudaleni ubume obuntsonkothileyo, iimbambo ezinzulu, kunye neekona ezibukhali ezingenakwenzeka ngezixhobo zokusika zemveli. Icandelo ngalinye emva koko lacocwa ngesandla ziingcali ezinobuchule ukuya kugqitywa ngesipili, inkqubo efuna amakhulu eeyure zomsebenzi ocokisekileyo.
I-Prototype Crucible: Uvavanyo lokuqala lwe-mold lixesha elibalulekileyo. Iifoto zokuqala zibonise imingeni eqhelekileyo kwiindawo ezintsonkothileyo:
Imigca yokuWelda: Imigca ebonakalayo eyenziwe apho iingceba zeplastiki ezinyibilikisiweyo zidibana khona zijikeleze imingxunya okanye iiphini kwindawo leyo. Iinjineli ze-Ansix zilungise oku ngokulungelelanisa ixesha le-hot runner valve kunye nokutshintsha kancinci indlela yokungenisa umoya kwiindawo ezichaphazelekayo ukuvumela iingceba ukuba zihlangane ngokupheleleyo.
Iimpawu zesinki: Kwavela imingxunya emincinci phezu kweembambo ezityebileyo ngasemva. Isisombululo yayikukudityaniswa kokulungiswa koxinzelelo lokupakisha kunye nokuguqulwa okuncinci koyilo lweembambo ukuqinisekisa ukupholisa okufanayo.
Le micimbi ayisonjululwanga ngokuqikelela, kodwa ngokujonga kwakhona iimodeli zokuhamba kwesikhunta, ukudibanisa idatha yehlabathi lokwenyani kunye nemodeli ebonakalayo, nokwenza uhlengahlengiso oluchanekileyo nolunolwazi kwizixhobo kunye neeparamitha zenkqubo.
Isigaba sesi-4: Ukuphucula iMveliso yoMthamo kunye noQinisekiso loMgangatho
Ngomngundo oqinisekisiweyo, lo msebenzi waphuhliswa waba kukusebenza kakuhle kakhulu nokuqinisekisa umgangatho ongagungqiyo wemveliso enkulu.
Ukuphucula Inkqubo yoLawulo lweNdleko: Umzuzwana ngamnye ogciniweyo kwixesha lomjikelo uguqulela ekongeni iindleko ezinkulu ngexesha lokuvelisa iinxalenye ezingamakhulu amawaka. Ingqwalasela ye-Ansix Tech ibiku:
Ukuncitshiswa kwexesha lomjikelo: Uyilo lwenkqubo yokupholisa oluhambelanayo luhlawule izabelo apha, okuvumela ukuqina kunye nokukhupha ngokukhawuleza. Iinjineli zilungelelanise amaqondo obushushu omgca wokupholisa kunye namazinga okuhamba komoya ukuze kubekho ibhalansi efanelekileyo yobushushu.
Ukuncitshiswa kweScrap Rate: Ngokusebenzisa inkqubo yolawulo lwenkqubo evaliweyo, oomatshini bokubumba i-injection balungisa ngokuzenzekelayo iiparameter ezifana ne-switch-over point kunye nokubamba uxinzelelo ngexesha langempela ukuze babuyisele utshintsho lwe-viscosity yezinto, ukuqinisekisa ukuba yonke i-shot iyahlangabezana neemfuno.
Ukusebenza kakuhle kwezinto: Ukusetyenziswa kwenkqubo ye-hot runner kwasusa i-sprue kunye ne-runner scrap. Ngaphezu koko, i-Ansix isebenze nabathengisi bezinto ukuze bahlolisise ukusetyenziswa kwe-regrind blends kwiimpawu zangaphakathi zendlu ezingezizo ezobuhle, apho kufanelekileyo, ngaphandle kokuphazamisa ukusebenza.
Uqinisekiso Lomgangatho Oluqinileyo: Umgangatho wawufakwe kwinqanaba ngalinye. Ukuhlolwa kokubumba ngaphambi kokuhanjiswa bekuphelele, kuquka zonke iinkqubo zoomatshini, ze-hydraulic, kunye nezobushushu. Ngexesha lokuveliswa, inkqubo yokuhlola enamanqanaba amaninzi yaphunyezwa:
Uhlolo lwe-Optical oluzenzekelayo olukwi-In-line (AOI): Iikhamera zijonge yonke indawo ukuze zibone ubungakanani obubalulekileyo, iziphene zomphezulu, kunye nokuba zikhona zonke iimpawu.
Ulawulo lweNkqubo yeStatistical (SPC): Iiparameter eziphambili ezivela kwifoto nganye zibhalwe phantsi kwaye zijongiwe ukuze kubonwe iindlela ezinokubonisa ukuguguleka kwezixhobo okanye ukushukuma kwenkqubo.
Uvavanyo Oluqhelekileyo Lokubhubhisa: Iinxalenye zesampulu ziye zavavanywa ngokuqatha koomatshini kunye nokusingqongileyo ukuqinisekisa ukusebenza kwexesha elide ngokuchasene nemigangatho ye-BAIC.
Isiphelo: Ukubonelela ngokuthembeka kunye nexabiso kwishishini elinzima
Ukuhanjiswa ngokukhawuleza kwe-BAIC kwisikrini sekhompyutha esiboniswayo kungqina ifilosofi yobunjineli edibeneyo ye-Ansix Tech. Ngokufaka uphuhliso phambili ngokulinganisa okuntsonkothileyo, ukwenza ukhetho lwezinto ezicwangcisiweyo, kunye nokwenza ngcono inkqubo yokuvelisa, i-Ansix yenze okungaphezulu nje kokwakha isixhobo—bayila inkqubo yokuvelisa ixabiso kubathengi bayo.
Le projekthi igxininisa inyaniso ebalulekileyo kwiindlela zokubonelela ngeemoto zanamhlanje: ixabiso eliphantsi alifikelelwa ngokuxoxisana ngexabiso leyunithi kuphela, kodwa ngokusebenzisana neqabane elinokuyila iindleko ngokusebenzisa ubukrelekrele bezinto eziphathekayo, ukusebenza kakuhle kwenkqubo, kunye nokusebenza ngokungenasiphako. Amava anzulu e-Ansix Tech ekubumbeni i-injection yemoto abancede bakwazi ukujongana nemingeni emikhulu yeprojekthi, benikezela nge-mold eqinisekisa ukuthembeka kwezithuthi ze-BAIC kunye nexabiso elikhethekileyo ngomjikelo wayo wokuvelisa ophucukileyo novelisa isivuno esiphezulu. Kumdyarho wokuchaza i-cockpit yedijithali, bubudlelwane obunjalo phakathi kwabenzi beemoto abanombono kunye nabenzi bee-mold abanobuchule obuya kuqhuba ishishini phambili.
I-Ansix Tech Co Ltd
Ukuba unezicwangciso ezinxulumene nemodeli yesikrini sekhompyutha ye-BAIC ekwinqwelo-moya, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com
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