Isikhunta sebhampa elingaphambili le-Geely Lynk & Co

Isikhunta sebhampa elingaphambili le-Geely Lynk & Co

Ubunjiniyela Bokunemba: Kanjani I-Ansix Ubuchwepheshe Busize Ekwakheni Umugqa Ongaphambili weLynk & Co

 

Ukuhola Ngokuyinkimbinkimbi Echungechungeni Lokunikezwa Kwezimoto Zanamuhla

 

Enkundleni yokuncintisana yokukhiqiza izimoto, uhambo oluvela kumdwebo womklami luye engxenyeni eqediwe emgqeni wokuhlanganisa luyisenzo sobunjiniyela obunembile, isayensi yezinto ezibonakalayo, kanye nokwenza ngcono inqubo okungapheli. Akukho ndawo okubonakala kakhulu lokhu kunokukhiqizwa kwezingxenye ezinkulu neziyinkimbinkimbi zangaphandle njengebhampa yangaphambili. Le ngxenye ebalulekile ingaphezu kakhulu kwengxenye yobuhle; iwumugqa wokuqala wokuzivikela, isici esibalulekile sephrofayili ye-aerodynamic yemoto, kanye nekhanvasi yobunikazi bomkhiqizo. Iphrojekthi yokukhiqiza isikhunta somjovo webhampa yangaphambili yeGeely Lynk & Co ime njengesibonelo esihle sendlela abahlinzeki abakhethekile abanjengo-Ansix Tech abacindezela ngayo imingcele yalokho okungenzeka, behlinzeka hhayi nje ngethuluzi, kodwa nesisombululo sokukhiqiza esiphelele esisekelwe ekuthembekeni, ukusebenza kahle, kanye nenani.

 

Ukwakha ubudlelwano obuphumelelayo kulesi sikhala kudinga ukuqonda okujulile ngomjikelezo wokuphila komkhiqizo wonke. Ku-bumper yezimoto yesimanje, lokhu kuhlanganisa uhambo olucophelelayo oluvela ekuqinisekisweni komklamo wedijithali kanye nokukhethwa kwezinto ezithuthukisiwe kuya ku-physics yokugeleza kwesikhunta, ubunzima bensimbi kanye nezinhlelo zokupholisa, kanye nezithiyo zokugcina zokukhiqizwa ngobuningi kanye nokuqinisekiswa kwekhwalithi.

 

Isigaba 1: Ukuqala Kwedijithali Nokusebenza Kahle Kwezinto Ezibonakalayo

Isisekelo sebhampa eliphelele sibekwa isikhathi eside ngaphambi kokuba insimbi isikwe. Kuphrojekthi ye-Lynk & Co, inqubo ye-Ansix Tech yaqala ngokuhlolisisa ngokujulile umklamo we-Geely oqondile. amazinga, echaza ngokucophelela ukubekezelelana kwesikhombikubona, ukukhishwa kwenhlangano, kanye nezidingo ze-aerodynamic. Inselele yokuqala kwakuwukuhumusha lo mklamo we-3D omuhle kodwa oyinkimbinkimbi ube yipulani ekhiqizwayo.

 

Ukuqinisekiswa Okubonakalayo nge-DFM kanye ne-Moldflow: Isinyathelo sokuqala esibalulekile kwaba ukuhlaziywa kwe-Design for Manufacturability (DFM), okwenziwa kusetshenziswa isofthiwe ye-CAE ejwayelekile embonini njenge-Moldflow. Lokhu kulingisa kwavumela onjiniyela ukuthi babheke ikusasa lenqubo yokubumba, bebona amaphutha angaba khona emvelaphi yawo yedijithali. Bahlaziye ukuthi ipulasitiki encibilikisiwe izohamba kanjani emgodini wokubumba, bebikezela izindawo eziyinkinga ezifana nalezi:

 

Imigqa Yokushisela: Izindawo lapho kuhlangana khona izinhlangothi ezimbili zokugeleza, okudala iphutha elibonakalayo kanye nobuthakathaka besakhiwo "ku-A-surface" ebonakalayo yebhampa.

 

Ama-Sink Marks: Izindawo ezigobile ezingavela ebusweni obuphambene nezingxenye ezijiyile njengezimbambo noma ama-bracket.

 

Izicupho Zegesi (Amabhamuza): Amaphakethe omoya abanjwe esikhumbeni, okungabangela izikhala noma amamaki okusha engxenyeni eqediwe.

 

Ngokulungisa izindawo zesango, izinhlelo zokugijima, kanye nobukhulu bodonga kumodeli ebonakalayo, i-Ansix Tech yenze ngcono umklamo ukuze inciphise la maphutha, iqinisekisa inqubo yokukhiqiza eqinile kusukela ekuqaleni.

 

Ukukhethwa Kwezinto Ezibalulekile: Ngesikhathi esifanayo, ithimba likhethe izinto zepulasitiki ezifanele kakhulu. Amabhampa anamuhla avame ukusebenzisa amakhemikhali e-polypropylene (PP) aguquliwe ngenxa yokumelana kwawo okuhle kakhulu nokushayisana, ukuguquguquka, kanye nokusebenza kahle kwezindleko. Ku-Lynk & Co, ukukhetha kungenzeka ukuthi kwakuhilela i-PP egcwele i-talc noma i-glass-fibre-reinforced. Lokhu kwaziswa kunikeza ukuqina okudingekayo kanye nokuqina kobukhulu ukuze kugcinwe isimo sebhampa ngenkathi kunikeza ukumelana okuhle kwamakhemikhali kokupenda kanye nokushisa. Ithebula elingezansi lichaza ukuthi kungani into enjalo ifanele lolu hlelo lokusebenza:

Isigaba 2: Inhliziyo Yomsebenzi - Umklamo Wesikhunta kanye nobunjiniyela

Njengoba imodeli yedijithali eqinisekisiwe kanye nezinto ezisetshenziswayo zisezandleni, ukugxila kwashintshela ekuklameni isikhunta esinokunemba okuphezulu—ingxenye eyodwa ebaluleke kakhulu yehadiwe kule nqubo.

 

Umklamo Wezinhlelo Eziyinhloko: Onjiniyela be-Ansix Tech baklame isikhunta esiyinkimbinkimbi esinezimbobo eziningi (okungenzeka ukuthi sikhiqize izingxenye zesobunxele nesokudla noma izingxenye eziningi) esinezinhlelo eziningana ezincikene:

 

Uhlelo Lokupholisa: Ukupholisa okufanayo kubaluleke kakhulu ekulawuleni isikhathi somjikelezo nokuvimbela ukugoba. Engxenyeni enkulu njengebhampa, iziteshi zokupholisa eziqondile zendabuko zingaholela ezindaweni ezishisayo. Ucwaningo lubonisa ukuthi iziteshi zokupholisa eziqondile—ezilandela imigqa ye-3D yengxenye—zingathuthukisa ukufana kwezinga lokushisa ngaphezu kuka-15% futhi zinciphise izikhathi zomjikelezo kakhulu. Umklamo we-Ansix Tech cishe uhlanganise izici zale ndlela ethuthukisiwe.

 

Uhlelo Lokufaka Iminyango Nokugijima: Ithimba laklama uhlelo lokugijima olushisayo ukuze lulethe ipulasitiki ezimbotsheni. Lokhu kugwema ukukhiqiza imfucuza eqinile yokugijima ebandayo, kuthuthukisa ukusebenza kahle kwezinto kanye nesikhathi sokujikeleza. Izindawo zamasango zabekwa ngendlela efanele, njengoba kunqunywe ukuhlaziywa kweMoldflow, ukuqinisekisa ukugcwalisa okulinganiselayo nokunciphisa imigqa ebonakalayo yokushisela.

 

Uhlelo Lokukhipha Igesi: Njengoba indawo enkulu yebhampa kanye nokwakheka kwayo okuyinkimbinkimbi, uhlelo lokukhipha igesi oluhlelwe ngokucophelela olunezikhonkwane namapuleti amaningi lwaklanywa ukuze lukhulule ingxenye ngaphandle kokusonteka noma ukunamathela.

 

Ukungenisa umoya: Ukungenisa umoya okwanele ekugcineni kwezindlela zokugeleza kanye nasezindaweni eziphansi kubalulekile ukuvimbela izithiyo zegesi (amabhamuza) kanye nokusha, okuyizinkinga ezivamile ezikhumbeni ezinkulu.

 

Ukukhethwa Nokukhiqiza Insimbi: Isikhunta sakhiwe ngamabhulokhi amaningi ensimbi, ngalinye likhethelwe izakhiwo zalo. Amapuleti ayinhloko kanye ne-cavity, angaphansi kwengcindezi enkulu kanye nokuguguleka, ngokuvamile enziwa ngezinsimbi eziqiniswe noma eziqiniswe ngokuphelele njenge-P20 noma i-H13 ukuze zihlale isikhathi eside. Ezindaweni ezidinga imininingwane emihle kakhulu noma impilo ende, izinsimbi zekhwalithi ephezulu njenge-Stavax (insimbi engagqwali yesikhunta) zingasetshenziswa. Lezi zingxenye zenziwa ngomshini kusetshenziswa inhlanganisela ye-CNC milling esheshayo kanye ne-Electrical Discharge Machining (EDM) ukuze kufezwe imidwebo eyinkimbinkimbi kanye nokuthungwa komklamo we-bumper we-Lynk & Co.

 

Isigaba 3: Kusukela Ekuvivinyweni Kuya Ekukhiqizweni Okukhulu

Ukushintsha kusuka ekubumbeni okuqediwe kuya ekukhiqizeni okuzinzile, okunomthamo omkhulu yilapho ukuhlela ngokwemfundiso kuhlangana khona nenselele esebenzayo.

 

Ukuqinisekiswa Kwephrothotayipi Nokuklama: Izithombe zokuqala ezivela ku-mold entsha zisetshenziselwa ukudala ama-prototype angokoqobo. Lezi zingxenye zihlolwa ngokucophelela ngokumelene nedatha ye-CAD enkulu kusetshenziswa imishini yokulinganisa ehlanganisiwe (i-CMP) futhi zihlolwa ukuze zifakwe kuma-bucks emoto. Lesi sigaba asiqinisekisi nje kuphela i-geometry yengxenye, kodwa futhi nemingcele yokuqala yokubumba.

 

Ukuthuthukiswa Kwenqubo Ukuze Kusebenze Kahle Futhi Kubize Kahle: Izivivinyo zokuqala cishe njalo zembula izindawo zokulungisa kahle. Ubuchwepheshe be-Ansix Tech bukhanya ekwenzeni inqubo ibe ngcono ngokuhlelekile:

 

Ukunciphisa Isikhathi Somjikelezo: Umzuzwana ngamunye ogciniwe ngomjikelezo ngamunye uholela ekongeni okukhulu ngesikhathi sokukhiqiza. Ukuthuthukisa kugxila esivinini sokufaka, ingcindezi yokupakisha, kanye nesikhathi sokupholisa, okungaba ngu-70% womjikelezo wonke.

 

Ukunciphisa Imfucumfucu: Izinqubo zokuqalisa zilungiswa ukuze kuncishiswe izithombe ezimfushane (ukugcwalisa okungaphelele), i-flash (izinto ezisetshenziswayo ngokweqile), kanye nokungalingani kobukhulu. Amasu afana ne-Gas-Assisted Injection Molding (GAIM) angahlolwa; lobu buchwepheshe busebenzisa i-nitrogen ecindezelwe ukuze kukhishwe izingxenye ezijiyile, kuncishiswe ukusetshenziswa kwezinto, kuqiniswe amandla okubopha, kanye namamaki okucwila ngenkathi kuthuthukiswa ukuqina.

 

Ukusebenza Kahle Kwamandla: Ukuthuthukisa ukufudumala (kwebhareli kanye ne-hot runner) kanye nezinhlelo zokupholisa kunciphisa ukusetshenziswa kwamandla kwesikhunta.

 

Ukulawulwa Kwekhwalithi Okuqinile Nokuqinisekiswa: Kumhlinzeki wezimoto wezinga lokuqala, ukulawulwa kwekhwalithi akunakuxoxiswana ngakho. I-Ansix Tech isebenzisa uhlelo lwe-QC olunezingqimba eziningi:

 

Ukuhlolwa Kwesihloko Sokuqala (i-FAI): Ukuhlolwa okuphelele kobukhulu nokusebenza kwezingxenye zokuqala kusukela ekukhiqizweni.

 

Ukulawulwa Kwenqubo Yezibalo (i-SPC): Ukuqapha okuqhubekayo kwamapharamitha abalulekile njengesisindo sengxenye, ubukhulu obubalulekile, kanye nokucindezela komjovo ukuze kutholakale ukuzulazula kwenqubo.

 

Ukuhlolwa Okubonakalayo Nokuthinta: Abahloli abaqeqeshwe benza ukuhlolwa okuhleliwe kokukhubazeka kobuso njengezimpawu zokusinki, imigqa yokushisela, kanye nokungcola. Ezicini ezincane ezifana "nomsindo ongenalutho" (umsindo ongenalutho noma umuzwa obonisa ukunamathela okubi ezindaweni ezinezingqimba), abahloli bangasebenzisa amasu akhethekile njengokusetshenziswa kokushisa okulawulwayo ukuze baveze izinkinga.

 

Isigaba 4: Ukuqinisekisa Ukuqeda Okungenaphutha

 

Isenzo sokugcina senqubo yokubumba ngomjovo sibaluleke kakhulu njengesokuqala.

 

Ukupakishwa Ukuze Kuphelele: Ibhampa elisanda kubumba lisengozini yokuklwebheka nothuli. I-Ansix Tech isebenzisa ukupakishwa okuvikelwe okwenziwe ngokwezifiso, okuvame ukuba nemikhono ethambile, engagugi kanye nama-rack okuthutha akhethekile (aziwa nangokuthi “i-dunnage”) avimbela izingxenye ukuthi zithintane. Indawo ehlanzekile yegumbi lokupakisha kokugcina ingasetshenziswa ukuqinisekisa ukuthi ibhampa ifika esitolo sokupenda isesimweni esihle.

 

Ukuthunyelwa Kwezimpahla Nokulethwa Okusheshayo: Endaweni yokukhiqiza Efike Ngesikhathi Esifanele (JIT), ukuthembeka kubalulekile. Ukuzibophezela kwe-Ansix Tech kufinyelela ekuthunyelweni kwezimpahla okungenazihibe, okuqinisekisa ukuthi ukuhamba okuqhubekayo kwamabhampa aphelele kuhambisana kahle nesheduli yokuhlanganiswa kwe-Geely Lynk & Co, okufaka isandla eketangeni lokuhlinzeka elilula nelisebenza kahle.

 

Isiphetho: Isiphakamiso Se-Ansix Tech Value

Ukudalwa kwesikhunta se-Geely Lynk & Co front bumper kungaphezu nje kwendaba yokukhiqiza; kuwubufakazi bokubaluleka kobuchwepheshe obujulile kanye nokubambisana embonini yezimoto. Indima ye-Ansix Tech idlule leyo yomenzi wamathuluzi olula. Ngokusebenzisa ukulingisa okuthuthukisiwe, isayensi yezinto ezibonakalayo, ubunjiniyela bokunemba, kanye nendlela ephelele yokwenza ngcono izinqubo, banikeze ikhambi elithuthukisa ukuthembeka, lilawula izindleko, futhi liqhube ukusebenza kahle kuzo zonke izigaba.

 

Embonini lapho izinzuzo zincane khona futhi ukulindela ikhwalithi kuphelele, abahlinzeki abanjengo-Ansix Tech bafakazela ukuthi inani langempela alidalwanga nje kuphela ngensimbi yesikhunta, kodwa nangobuchwepheshe, ukubona kusengaphambili, kanye nokubambisana okufakwe ngaphakathi kuyo. Baqinisekisa ukuthi lapho imoto ye-Lynk & Co iphuma emgqeni, umugqa wayo wokuqala wokuzivikela—kanye nombono wayo wokuqala ohlaba umxhwele—wakhelwe esisekelweni sokunemba nokugqama okungantengantengi.

 

 

I-Ansix Tech Co Ltd

Uma unezinhlelo ezihlobene ne-Geely Lynk & Co front bumper mold, ungaxhumana nathi nganoma yisiphi isikhathi. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com

 

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