Isixhobo sokubumba esingaphambili seGeely Lynk & Co

Isixhobo sokubumba esingaphambili seGeely Lynk & Co

Ubunjineli Bokuchaneka: Njani I-Ansix Itekhnoloji incedise ekubumbeni umgca ongaphambili weLynk & Co

 

Ukukhokela kwiNgxaki kwiCandelo lokuNikezela ngeeMoto zanamhlanje

 

Kwinqanaba lokukhuphisana kwemveliso yeemoto, uhambo oluvela kumzobo womyili ukuya kwinxalenye egqityiweyo kumgca wokudibanisa luphawu lobunjineli obuchanekileyo, isayensi yezinto eziphathekayo, kunye nokulungiswa kwenkqubo okungapheliyo. Akukho ndawo ibonakalayo ngakumbi kunokwenziwa kwezinto ezinkulu nezintsonkothileyo zangaphandle ezifana nebhampa engaphambili. Le nxalenye ibalulekileyo ingaphezulu kakhulu kunento yobuhle; ngumgca wokuqala wokhuselo, into ebalulekileyo yeprofayili ye-aerodynamic yesithuthi, kunye ne-canvas yobunikazi bophawu. Iprojekthi yokwenza i-injection mold yebhampa engaphambili yeGeely Lynk & Co imi njengomzekelo ophambili wendlela ababoneleli abakhethekileyo abanjengo-Ansix Tech abatyhala ngayo imida yoko kunokwenzeka, benikezela kungekuphela nje ngesixhobo, kodwa isisombululo esipheleleyo sokwenza esisekelwe ekuthembekeni, ukusebenza kakuhle, kunye nexabiso.

 

Ukwakha ubudlelwane obuphumelelayo kweli candelo kufuna ukuqonda okunzulu ngomjikelo wobomi bemveliso yonke. Kwi-bumper yeemoto yanamhlanje, oku kuquka uhambo olucokisekileyo ukusuka ekuqinisekisweni koyilo lwedijithali kunye nokukhethwa kwezinto eziphambili ukuya kwifiziksi yokuhamba kwesikhunta, ubunzima bentsimbi kunye neenkqubo zokupholisa, kunye nemiqobo yokugqibela yemveliso enkulu kunye nokuqinisekiswa komgangatho.

 

Isigaba 1: IGenesis yeDijithali kunye noBuchule beZinto

Isiseko sebhampa egqibeleleyo sibekwa kudala ngaphambi kokuba isinyithi sinqunyulwe. Kwiprojekthi yeLynk & Co, inkqubo ye-Ansix Tech yaqala ngokuhlolisisa ngokunzulu uyilo oluchanekileyo lweGeely. imigangatho, ezichaza ngononophelo ukunyamezelana kwe-interface, iindawo zokudibanisa, kunye neemfuno ze-aerodynamic. Umngeni wokuqala yayikukuguqulela olu yilo luhle kodwa lunzima lwe-3D lube yiplani enokwenziwa.

 

Ukuqinisekiswa kweVirtual nge-DFM kunye neMoldflow: Inyathelo lokuqala elibalulekileyo yayiluhlalutyo lwe-Design for Manufacturability (DFM), olwenziwe kusetyenziswa isoftware ye-CAE esemgangathweni kushishino efana neMoldflow. Olu vavanyo luvumele iinjineli ukuba zijonge ikamva lenkqubo yokubumba, zichonge iziphene ezinokubakho kwimvelaphi yazo yedijithali. Bahlalutye indlela iplastiki enyibilikisiweyo eya kuhamba ngayo kwi-mold cavity, bexela kwangaphambili iindawo ezinengxaki ezifana nezi:

 

Imigca yokuWelda: Iindawo apho kudibana khona imiphetho emibini, nto leyo edala isiphene esibonakalayo kunye nobuthathaka besakhiwo kwi-"A-surface" ebonakalayo yebhampa.

 

Iimpawu zokusinki: Iindawo ezidityanisiweyo ezinokubonakala kumphezulu ochasene neendawo ezixineneyo ezifana neembambo okanye iibrakethi zokusinki.

 

IiGas Traps (Amaqamza): Iipokotho zomoya ezivaleleke kwisikhunta, ezinokubangela imingxuma okanye amabala okutsha kwindawo egqityiweyo.

 

Ngokulungisa iindawo zesango, iinkqubo zomdyarho, kunye nobukhulu bodonga kwimodeli ebonakalayo, i-Ansix Tech yenze uyilo lwangcono ukunciphisa ezi ziphene, iqinisekisa inkqubo yokuvelisa eqinileyo kwasekuqaleni.

 

Ukukhetha Izinto Ezicwangcisiweyo: Kwangaxeshanye, iqela likhethe izinto zeplastiki ezifanelekileyo. Iibhampa zanamhlanje zihlala zisebenzisa iikhompawundi ze-polypropylene (PP) eziguquliweyo ngenxa yokumelana kwazo okugqwesileyo, ukuguquguquka, kunye nokusebenza kakuhle kweendleko. KwiLynk & Co, ukhetho kusenokwenzeka ukuba lwalubandakanya i-PP egcwele i-talc okanye i-glass-fiber-reinforced PP. Ezi zinto zibonelela ngokuqina okufunekayo kunye nokuzinza okulinganayo ukugcina imo yebhampa ngelixa zibonelela ngokumelana okuhle kweekhemikhali ekupeyinteni nasekugubungeleni imozulu. Itheyibhile engezantsi ichaza isizathu sokuba izinto ezinjalo zilungele olu setyenziso:

Isigaba sesi-2: Intliziyo yoMsebenzi - Uyilo lweMold kunye nobunjineli

Njengoko imodeli yedijithali eqinisekisiweyo kunye nezinto ezisetyenzisiweyo, ingqwalasela yatshintshela ekuyileni isikhunta esichanekileyo—esona siqwenga sibalulekileyo sehardware kule nkqubo.

 

Uyilo lweeNkqubo eziPhambili: Iinjineli ze-Ansix Tech ziyile isikhunta esinobunkunkqele obuninzi (esinokwenzeka ukuba senza iihafu zasekhohlo nasekunene okanye izinto ezininzi) esineenkqubo ezininzi ezixhomekeke kwenye:

 

Inkqubo Yokupholisa: Ukupholisa okufanayo kubaluleke kakhulu ekulawuleni ixesha lomjikelo nokuthintela ukuqhekeka. Kwinxalenye enkulu njengebhampa, imijelo yokupholisa eyombiweyo ngokuthe ngqo yendabuko inokukhokelela kwiindawo ezishushu. Uphando lubonisa ukuba imijelo yokupholisa ehambelanayo—elandela imilo ye-3D yenxalenye—inokuphucula ukufana kobushushu ngaphezulu kwe-15% kwaye inciphise amaxesha omjikelo kakhulu. Uyilo lwe-Ansix Tech kusenokwenzeka ukuba lubandakanye izinto zale ndlela iphambili.

 

Inkqubo yokubopha kunye neyokubamba: Iqela liyile inkqubo yokubamba eshushu ukuhambisa iplastiki kwiindawo ezixineneyo. Oku kuthintela ukuvelisa inkunkuma eqinileyo yokubamba ebandayo, kuphucula ukusebenza kakuhle kwezinto kunye nexesha lokujikeleza. Iindawo zamasango zibekwe ngobuchule, njengoko kumiselwe luhlalutyo lweMoldflow, ukuqinisekisa ukuzaliswa ngokulinganayo kunye nokunciphisa imigca ebonakalayo yokuwelda.

 

Inkqubo Yokukhupha Inkunkuma: Ngenxa yendawo enkulu yomphezulu webhampa kunye nejiyometri entsonkothileyo, inkqubo yokukhupha inkunkuma elandelelaniswe ngononophelo enezikhonkwane kunye neepleyiti ezininzi yenzelwe ukukhulula inxalenye ngaphandle kokuphazamiseka okanye ukunamathela.

 

Ukukhupha umoya: Ukukhupha umoya owaneleyo ekupheleni kweendlela zokuhamba kwamanzi nakwiindawo ezingaphantsi kwamanzi kubalulekile ukuthintela imigibe yegesi (amaqamza) kunye nokutsha, eziziingxaki eziqhelekileyo kwimibungu emikhulu.

 

Ukukhethwa kunye noKwenziwa kweNsimbi: Isikhunta sakhiwe ngeebhloko ezininzi zentsimbi, nganye ikhethelwe iimpawu zayo. Iipleyiti ze-core kunye ne-cavity, eziphantsi koxinzelelo olukhulu kunye nokuguguleka, zihlala zenziwe ngeentsimbi eziqinisiweyo okanye eziqinisiweyo njenge-P20 okanye i-H13 ukuze zihlale ixesha elide. Kwiindawo ezifuna iinkcukacha ezincinci okanye ubomi obude, iintsimbi ze-premium ezifana ne-Stavax (intsimbi yesikhunta engagqwaliyo) zingasetyenziswa. Ezi zixhobo zenziwa ngomatshini kusetyenziswa indibaniselwano ye-CNC milling ekhawulezayo kunye ne-Electrical Discharge Machining (EDM) ukufezekisa i-contours kunye ne-textures ezintsonkothileyo zoyilo lwe-bumper ye-Lynk & Co.

 

Isigaba sesi-3: Ukusuka kwiLingo ukuya kwiMveliso yoBuninzi

Utshintsho oluvela kwi-mold egqityiweyo ukuya kwimveliso ezinzileyo neyimveliso eninzi kulapho ucwangciso lwethiyori luhlangabezana nemingeni esebenzayo.

 

Ukuqinisekiswa kwePrototyping kunye noYilo: Iifoto zokuqala ezivela kwi-mold entsha zisetyenziselwa ukwenza ii-prototypes ezibonakalayo. Ezi nxalenye zijongwa ngokungqongqo ngokuchasene nedatha ye-CAD ephambili kusetyenziswa oomatshini bokulinganisa abalungelelanisiweyo (i-CMP) kwaye zivavanywa kwi-vehicle bucks. Eli nqanaba aliqinisekisi nje kuphela i-geometry yenxalenye, kodwa kunye neeparameter zokuqala zokubumba.

 

Ukuphucula Inkqubo ukuze isebenze kakuhle kunye neendleko: Uvavanyo lokuqala phantse luhlala lubonisa iindawo ekufuneka zilungiswe kakuhle. Ubuchule be-Ansix Tech bukhanya ekuphuculeni inkqubo ngokucwangcisiweyo:

 

Ukuncitshiswa kwexesha lomjikelo: Yonke imizuzwana egciniweyo ngomjikelo ngamnye ithetha ukonga okukhulu ngexesha lokuveliswa. Ukuphucula kugxile kwisantya sokufakwa, uxinzelelo lokupakisha, kwaye okona kubaluleke kakhulu, ixesha lokupholisa, elinokuba yi-70% yomjikelo uwonke.

 

Ukunciphisa iiScrap: Iinkqubo zokuqalisa ziphuculwa ukuze kuncitshiswe iishots ezimfutshane (ukuzaliswa okungaphelelanga), iflash (izinto ezigqithisileyo), kunye nokungangqinelani kobukhulu. Iindlela ezifana neGas-Assisted Injection Molding (GAIM) zinokuvavanywa; le teknoloji isebenzisa i-nitrogen exinzelelweyo ukugqobhoza iindawo ezixineneyo, ukunciphisa ukusetyenziswa kwezinto, amandla okubamba, kunye namanqaku okusinki ngelixa iphucula ukuqina.

 

Ukonga Amandla: Ukuphucula ukufudumeza (kwebharele kunye ne-hot runner) kunye neenkqubo zokupholisa kunciphisa ukusetyenziswa kwamandla kwesikhunta ngokubanzi.

 

Ulawulo Oluqinileyo Lomgangatho kunye Nokuqinisekiswa: Kumthengisi weemoto okwinqanaba loku-1, ulawulo lomgangatho alunakuxoxiswana. I-Ansix Tech isebenzisa inkqubo ye-QC enamanqanaba amaninzi:

 

Uhlolo lweNqaku lokuQala (i-FAI): Uvavanyo olupheleleyo nolusebenzayo lweendawo zokuqala ezivela kwimveliso.

 

Ulawulo lweNkqubo yeStatistical (SPC): Ukubeka esweni rhoqo iiparameter ezibalulekileyo ezifana nobunzima benxalenye, ubukhulu obubalulekileyo, kunye noxinzelelo lwe-injection ukuze kubonwe ukushukuma kwenkqubo.

 

Uhlolo olubonakalayo noluchukumisayo: Abahloli abaqeqeshiweyo benza uhlolo olucwangcisiweyo lweziphene zomphezulu ezifana neempawu zesinki, imigca yokuwelda, kunye nongcoliseko. Kwiziphene ezincinci ezifana "nomsindo ongenanto" (isandi esingenanto okanye imvakalelo ebonisa ukunamathela okungekuhle kwiindawo ezineeleya), abahloli banokusebenzisa iindlela ezikhethekileyo ezifana nokufakwa kobushushu obulawulwayo ukuze batyhile iingxaki.

 

Isigaba sesi-4: Ukuqinisekisa Ukugqitywa Okungenasiphako

 

Isenzo sokugqibela senkqubo yokubumba ngenaliti sibaluleke kakhulu njengesokuqala.

 

Ukupakishwa Ukuze Kugqibelele: I-bumper esandula ukubunjwa isengozini yokukrweleka nothuli. I-Ansix Tech isebenzisa ukupakishwa okukhuselweyo okwenzelwe wena, okudla ngokubandakanya imikhono ethambileyo, engarhawuzeliyo kunye neerakhi zokuthutha ezinikezelweyo (ezaziwa ngokuba yi-"dunnage") ezithintela ukuba iindawo zingathintani. Indawo ecocekileyo yegumbi lokupakisha lokugqibela ingasetyenziselwa ukuqinisekisa ukuba i-bumper ifika kwivenkile yokupenda ikwimeko entle.

 

Uthungelwano kunye nokuHanjiswa ngokukhawuleza: Kwimeko yokwenziwa kwezinto ngexesha elifanelekileyo (JIT), ukuthembeka kubalulekile. Ukuzinikela kwe-Ansix Tech kufikelela kwi-logistics engenamthungo, kuqinisekisa ukuba ukuhamba rhoqo kwee-bumpers ezigqibeleleyo kuhambelana ngokuchanekileyo neshedyuli yokudibanisa ye-Geely Lynk & Co, okufaka isandla kwikhonkco lokubonelela elilula nelisebenzayo.

 

Isiphelo: Isiphakamiso sexabiso le-Ansix Tech

Ukudalwa kwe-Geely Lynk & Co front bumper mold kungaphezulu nje kwebali lokuvelisa; bubungqina bokubaluleka kobuchule obunzulu kunye nobudlelwane kwishishini leemoto. Indima ye-Ansix Tech idlule leyo yomenzi wezixhobo olula. Ngokusebenzisa ukulinganisa okuphucukileyo, isayensi yezinto ezicwangcisiweyo, ubunjineli obuchanekileyo, kunye nendlela epheleleyo yokwenza ngcono inkqubo, banikeze isisombululo esiphucula ukuthembeka, silawula iindleko, kwaye siqhuba ukusebenza kakuhle kwinqanaba ngalinye.

 

Kwishishini apho imilinganiselo incinci kwaye ulindelo lomgangatho luphelele, ababoneleli abanjengo-Ansix Tech bangqina ukuba ixabiso lokwenyani lenziwa kungekuphela nje kwisinyithi sesixhobo, kodwa nakubuchule, ubulumko, kunye nobudlelwane obungaphakathi kuso. Baqinisekisa ukuba xa imoto yeLynk & Co iqengqeleka ngaphandle komgca, umgca wayo wokuqala wokuzikhusela—kunye nombono wayo wokuqala omangalisayo—wakhelwe kwisiseko sokuchaneka nokugqwesa okungagungqiyo.

 

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene ne-Geely Lynk & Co front bumper mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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