0.2ml PP mai haske mai siffar bututun centrifuge

0.2ml PP mai haske mai siffar bututun centrifuge

 

Daidaito a Sikeli: Ciki Ansix Manufar Fasaha don Sauya Tsarin Micro-Molding tare da Tube na Centrifuge na 0.2ml

Yadda Tsarin Dabaru, Kimiyyar Kayan Aiki, da Kwarewar Tsarin Aiki Ke Rage Farashi a Amfanin Kimiyyar Rayuwa

Shenzhen, China – A cikin duniyar bincike mai sauri da sauri na kimiyyar rayuwa, bututun centrifuge mai tawali'u gwarzo ne da ba a taɓa jin labarinsa ba. Waɗannan ƙananan tasoshin centrifuge sune manyan dakunan gwaje-gwaje a duk duniya, waɗanda suke da mahimmanci don shirya samfura, jerin DNA, da gwajin ganewar asali. Daga cikinsu, ƙaramin bututun 0.2ml yana wakiltar kololuwar ƙaramin abu, yana buƙatar daidaito mai tsanani, haske mai gani, da cikakken daidaito a cikin girma inda karkacewar micron na iya karkatar da sakamako. Shekaru da yawa, kayan aikin ƙera allurar da ake buƙata don samar da waɗannan abubuwan sun kasance abubuwan tarihi na sarkakiyar injiniya, galibi suna da alaƙa da tsada mai yawa da tsawon lokacin jagora.

 

Shiga Ansix Tech, ƙwararre a fannin kera mold mai inganci, wanda ya kammala wani aiki mai muhimmanci: ƙira, ƙera, da kuma isar da mold mai saurin cavitation don bututun centrifuge mai haske na Polypropylene (PP) mai girman 0.2ml. Wannan aikin ya fi ƙarfin fasaha; wani misali ne na yadda injiniyan mold na zamani, tare da fahimtar kayan aiki da inganta tsari, zai iya rage farashin kayan masarufi masu mahimmanci, yana ba da ƙima mai mahimmanci ga OEMs da kuma, a ƙarshe, al'ummar bincike.

 

Tsarin: Zane don Kammala Tsarin Microscopic

An fara aikin ba a kan benen bita ba, amma a fannin fasahar CAD ta zamani. Tsarin bututun mai girman 0.2ml wani aiki ne na ingantawa mai tsauri. Sashen da kansa, tare da siririn bangonsa (sau da yawa yana nufin 0.25-0.35mm), alamun kammala karatun daidai, hatimin mazugi mai hana zubewa, da kuma murfi mai mannewa wanda ke rufewa da ƙarfin juyi mai daidaito, yana gabatar da ƙalubale da yawa.

 

"Babban falsafar ƙira ita ce 'DFM (Zane don ƙera kayan aiki) Da farko," in ji David Chen, Babban Injiniyan Ayyuka a Ansix Tech. "Kowane fasali, daga wurin ƙofar zuwa diamita na fil ɗin fitarwa, an yi nazari kan tasirinsa akan moldability, lokacin zagayowar, da kuma kula da kayan aiki na dogon lokaci. A wani ɓangare wannan ƙarami, ƙofar kanta na iya zama mafi girma fiye da wasu sassan bango. Daidaita matsin lamba na cikawa, daidaiton sanyaya, da ƙarfin fitarwa a cikin 64 ko 128-Mold na Kogo tsari wasanin gwada ilimi ne mai girma uku.

 

Muhimman abubuwan da ke cikin Tsarin Motsa Jiki an haɗa da:

 

Tsarin Tsaftacewa Mai Girma: Inganta yawan fitarwa yana buƙatar tara ramuka yadda ya kamata a cikin tushen mold. Ansix Tech ta yi amfani da tsarin "H-pattern" mai daidaitawa don tabbatar da daidaiton cikawa daga tsakiyar sprue bushing.

 

Ƙananan Siffofi: Layukan kammala karatun da alamun haruffa a jikin bututun an ƙera su kai tsaye (an rubuta su). Wannan ya buƙaci amfani da EDM mai inganci (Na'urar Rage Fitar Wutar Lantarki) da kuma yin feshin laser a kan abubuwan da aka saka a cikin ramin don cimma ma'ana mai kaifi da dorewa.

 

Haɗakar Zuciya da Kogo: Siraran bangon suna buƙatar daidaitawa kusan daidai tsakanin tsakiya (wanda ke samar da ciki na bututu) da ramin (wanda ke samar da waje). An ƙayyade filaye masu jagora da makullai masu jurewa ƙasa da microns 5 don hana walƙiya—filayen da suka wuce kima suna shiga layin rabuwa.

 

Daga Zane-zane zuwa Zane-zanen Jiki: Tsarin Samfura da Tabbatarwa

Kafin a yanke ƙarfe, Ansix Tech ta yi amfani da tsauraran matakan yin samfuri ta amfani da molds na resin da aka buga da 3D don tabbatar da tsari da dacewa da farko. "Wannan ya ba abokin ciniki damar sarrafa tarin bututu, gwada daidaita murfin, da kuma tabbatar da jin da aikinsa," in ji Chen. "Duk wani gyara ga yanayin hinge mai rai ko tsangwama na hula an yi shi ta hanyar dijital a wannan matakin, wanda hakan ya ceci makonni na lokaci da kuma kuɗin gyaran ƙarfe mai tauri daga baya."

 

A lokaci guda, samfurin dijital ya yi cikakken nazari kan Tsarin Moldflow (DFM). Manhajar kwaikwayo ta zamani ta tsara yadda PP mai narkewa ke kwarara zuwa cikin ƙananan ramuka.

 

"Binciken ya yi hasashen yiwuwar layukan walda, tarkunan iska, da kuma, mafi mahimmanci, sanyayawar da za ta iya haifar da alamun warpage ko nutsewa," in ji Liu Wei, Mai Nazarin Kwaikwayo na Ansix Tech. "Mun maimaita tsarin tashar sanyaya ta hanyar dijital sau rabin dozin. A wani ɓangare mai haske, duk wani lahani na gani kamar layukan kwarara ko hazo abin ƙi ne. Kwaikwayon ya ba mu damar inganta girman ƙofa, diamita na masu gudu, da yankunan sanyaya don tabbatar da cikawa iri ɗaya da kuma sanyaya cikin sauri, iri ɗaya."

 

Zuciyar Al'amarin: Zaɓin Kayan Aiki

Zaɓin kayan aiki yana da mahimmanci ga aiki da farashi. Don wannan aikin, Ansix Tech da abokin cinikinta sun zaɓi takamaiman Homopolymer na PP (misali, maki kamar Borealis' HG245MO ko makamancinsa daga Sinopec). An zaɓi wannan zaɓin da gangan:

 

Tsabta da Tsabta: Homopolymer na PP mai matakin likitanci yana ba da kyakkyawan haske na gani, wanda yake da mahimmanci don ganin samfurin. Ya dace da ƙa'idodin USP Class VI da ISO 10993 don jituwa ta halitta, wanda ba za a iya yin shawarwari a cikin kimiyyar rayuwa ba.

 

Juriyar Sinadarai: PP tana jure wa nau'ikan sinadarai da abubuwan narkewar dakin gwaje-gwaje ba tare da fashewar damuwa ba.

 

Amfani da na'urar sarrafa kansa: Yana iya jure maimaita zagayowar tsaftacewar tururi (121°C) ba tare da wata matsala mai girma ba.

 

Sarrafawa da Kuɗi: Abu mafi mahimmanci, sarrafa PP a yanayin zafi mai ƙanƙanta idan aka kwatanta da madadin kamar polymers na COP/COC, yana rage yawan amfani da makamashi. Samuwar sa da ƙarancin farashin kayan masarufi kai tsaye yana rage farashin ƙarshe. "Ta hanyar ƙera kayan da suka fi araha kamar PP don biyan buƙatun aiki masu girma, muna samar da kashi 90% na aikin polymers na waje a kashi 50% na farashin," in ji Michael Wang, Shugaba na Ansix Tech.

 

Crucible: Kalubalen Kera Mold da Sarrafa shi

Fassara ƙirar dijital mara aibi zuwa ƙarfe mai tauri shine inda ƙwarewar Ansix Tech ke haskakawa. Zaɓin ƙarfen mold ya kasance mai mahimmanci. Ga ramuka da abubuwan da aka saka a cikin ƙwanƙolin da ke fuskantar lalacewa mai yawa kuma suna buƙatar gogewa mai tsabta don haske, an zaɓi ƙarfen Stavax ESR (AISI 420 da aka gyara) ko Nak80 mai goge madubi. Waɗannan suna ba da juriya mai ƙarfi ga tsatsa, tauri mai daidaito (48-52 HRC), kuma suna iya cimma ƙarewar saman ido don tabbatar da sauƙin sakin sassa kuma babu mannewa.

 

Tsarin aikin sarrafa mold ɗin wani salon zamani ne na injina masu ci gaba:

 

Injin Niƙa: Niƙa CNC na tushen mold na asali da kuma saka tubalan daga ƙarfen ƙarfe da aka ƙirƙira.

 

Maganin Zafi: Don cimma taurin zuciya da taurin da ake buƙata.

 

Daidaitaccen Injin: Injin CNC mai sauri mai tsawon axis 5 don samar da yanayin geometry na tsakiya da rami.

 

Micro-Machining: Mataki mafi mahimmanci. Ta amfani da injunan Sodick ko Makino EDM masu matuƙar daidaito, siffofi masu siffar mazugi da ƙananan siffofi sun lalace zuwa ƙarfe mai tauri tare da daidaiton sub-micron. "Dole ne a yi amfani da ƙaramin bututun da ke cikin bututun; karkacewar kashi ɗaya bisa goma na digiri zai haifar da gazawar fitar da iska ko bambancin kauri na bango," in ji Babban Mai Gyaran Kayan Aiki Zhang.

 

Gogewa da Gyaran Jiki: Gogewa da hannu da kuma ta atomatik sun kawo saman rami zuwa ga ƙarshe na Ra

 

Tsarin Maɓalli:

 

Tsarin Sanyaya: An tsara tsarin baffle-and-bobbler kai tsaye a bayan dogayen fil ɗin tsakiya masu siriri don fitar da zafi yadda ya kamata. Sanyaya mara daidaito ita ce maƙiyin lokacin zagayowar kuma tana haifar da warpage. Tsarin da aka inganta zai iya rage lokacin zagayowar da kashi 20-30%.

 

Tsarin Runner & Gate: An yi amfani da tsarin runner mai zafi mai daidaiton zafi (daga kamfanoni kamar Yudo ko Hasco), tare da ƙofofin bawul na allura ga kowane rami. Wannan yana kawar da sharar sprue mai ƙarfi, yana tabbatar da daidaiton danko na abu a wurin allura, kuma yana ba da damar sarrafa ramin mutum ɗaya. An sanya ƙofar a gindin bututun don rage gani.

 

Tsarin Fitar da Kaya: Daidaito mai sauƙi na ƙarfi da laushi. Jerin ƙananan fil (ƙananan diamita kamar 0.8mm) da kuma masu fitar da kaya suna tura bututun mai rauni daga tsakiyar fil ɗin ba tare da murɗewa ba. An daidaita bugun fitar da kaya da saurin da ya dace.

 

Rage Tsarin: Kalubalen Gyaran Allura da Ingantawa

Gina ɓangaren ƙarshe ya haifar da nasa ƙalubalen. "Babban ƙalubalen sune gajerun hotuna (cikewa ba tare da cikakke ba), warpage saboda matsin lamba na ciki, da kuma ƙofa," in ji Manajan Samarwa Li Hua. "Cika rami mai girman 0.2ml ta ƙofar da ke daskarewa cikin daƙiƙa kaɗan yana buƙatar ingantaccen iko na saurin allura da yanayin matsin lamba."

 

Inganta tsarin Ansix Tech ya mayar da hankali kan inganta inganci da kuma kula da farashi:

 

Rage Lokacin Zagaye: Ta hanyar inganta hanyoyin sanyaya da sigogin sarrafawa (ƙarancin zafin mold wanda aka sauƙaƙe ta hanyar sanyaya mai inganci, daidaitaccen matsin lamba na marufi), an rage lokacin zagaye. Ajiyewa na daƙiƙa ɗaya akan mold mai ramuka 64 yana fassara zuwa ɗaruruwan dubban ƙarin sassa a kowane wata.

 

Rage Yankewa: Daidaita yanayin zafi da wurin juyawa daga allura zuwa matsin lamba na marufi kusan ya kawar da gajerun hotuna da walƙiya, yana tura Fitowar Farko (FPY) sama da kashi 99.5%.

 

Ingancin Makamashi: Gudanar da ganga a mafi ƙarancin zafin narkewa don PP (sau da yawa a kusa da 200-220°C) da amfani da injunan servo-electric injection structure sun rage yawan amfani da makamashi da kimanin kashi 35% idan aka kwatanta da tsoffin tsarin hydraulic.

 

Ma'aunin Marasa Takaici: Kula da Inganci da Tabbatarwa

Kowace rukunin bututu tana fuskantar gwaje-gwaje masu tsauri na QC. Dubawa na girma yana amfani da na'urorin kwatanta gani da kuma na'urorin aunawa masu daidaitawa (CMM). Ana duba haske da kayan kwalliya a ƙarƙashin hasken da aka sarrafa. Gwaje-gwaje masu mahimmanci sun haɗa da:

 

Gwajin Zubewa: A shafa matsi a kan bututun da aka rufe, cike da ruwa.

 

Juyin Rufe Murfi: Auna ƙarfin "snap" mai daidaito ta amfani da ma'aunin ƙarfin juyi.

 

Gwajin Ƙarfin Centrifugal: Bututun juyawa a babban RPM don tabbatar da ingancin tsarin.

 

Tsarin Kula da Tsarin Lissafi (SPC) yana bin diddigin muhimman sigogi a ainihin lokaci, yana tabbatar da daidaiton tsari. "Manufarmu ita ce isar da bayanai ba tare da lahani ba. Ga abokan cinikin dakin gwaje-gwaje, daidaito yana da mahimmanci kamar ƙayyadewa," in ji Daraktan QA Zhao.

 

Ma'aunin Ƙarshe: Marufi da Isarwa da Sauri

Ganin cewa mold wani ɓangare ne na hanyar samar da kayayyaki ga abokin ciniki, Ansix Tech ta gudanar da dukkan tsarin isar da kayayyaki cikin sauri. An haɗa mold ɗin, an ɗauki samfuri, an kuma tabbatar da ingancinsa a cikin gida. Don jigilar kaya, an tsaftace shi da kyau, an shafa shi da VCI mai hana lalata, sannan an sanya shi cikin akwati na jigilar kaya da aka tsara musamman, wanda aka lulluɓe da kumfa. Duk takardu - zane-zanen ƙira, takaddun shaida na kayan aiki, littattafan kulawa - an shirya su ta hanyar dijital da ta zahiri.

 

Tun daga farkon fara zane har zuwa isar da kayan da aka shirya samarwa da kuma ingantattun samfuran kayan aiki, Ansix Tech ta kammala aikin cikin makonni 12, jadawalin da ya rage tsawon makonni 4-6 daga ƙa'idodin masana'antu don kayan aiki mai irin wannan rikitarwa.

 

Shawarar Darajar Ansix Tech: Rage Kudin Injiniya, Gina Dogara a ciki

Aikin bututun centrifuge mai girman 0.2ml na PP ya ƙunshi babban burin Ansix Tech: zama abokin hulɗa mai ƙima, ba kawai mai samar da mold ba. "Kwarewarmu a fannin ya nuna mana cewa farashi ba game da zaɓar ƙarfe mafi arha ko lokacin da ya fi sauri ba ne," in ji Shugaba Michael Wang. "Yana game da jimillar kuɗin mallaka ne. Yana game da zaɓar kayan da suka dace da ƙayyadaddun bayanai ba tare da wuce gona da iri ba, ƙirƙirar mold wanda ke aiki ba tare da matsala ba ga miliyoyin zagayowar tare da ƙarancin lokacin aiki, da kuma inganta tsarin don fitar da kowace gram na sharar gida da kowane daƙiƙa na lokacin zagayowar. Ta haka muke rage farashin yawancin kayan aiki ga abokan cinikinmu."

 

Ta hanyar ƙwarewa a cikin sarkakiyar hulɗa tsakanin ƙira, kimiyyar kayan aiki, kera kayayyaki daidai, da kuma sarrafa tsari, Ansix Tech tana yin fiye da yin molds. Tana samar da fasahar asali wacce ke ba kamfanonin bincike da masu samar da kayayyaki na dakin gwaje-gwaje damar bayar da kayayyaki masu inganci da inganci a farashi mai sauƙi, ta haka ne ke hanzarta bincike da isar da kiwon lafiya a duniya. A cikin duniyar ƙaramin bututun 0.2ml, tasirin Ansix Tech ya yi yawa sosai.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi bututun centrifuge mai haske na PP mai girman 0.2ml, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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