0.2ml PP e bonaletsang centrifuge tube hlobo

0.2ml PP e bonaletsang centrifuge tube hlobo

 

Ho nepahala ha Sekala: Ka Hare Ansix Sepheo sa Theknoloji sa ho Fetola ho Hlophisoa ha Micro-Molding ka Tube ea Centrifuge ea 0.2ml

Kamoo Moralo oa Maano, Saense ea Lintho tse Bohlokwa, le Bokgoni ba Ts'ebetso li Fokotsang Litšenyehelo Linthong tse ka Sebelisoang tsa Saense ea Bophelo

Shenzhen, Chaena – Lefatšeng le potlakileng le le potlakileng la lipatlisiso tsa mahlale a bophelo, tube ea centrifuge e ikokobelitseng ke mohale ea sa tsejoeng. Lijana tsena tse nyane, tse nang le sebopeho se kobehileng ke mesebetsi ea lilaboratori lefatšeng ka bophara, tsa bohlokoa bakeng sa ho lokisa sampole, ho hlophisa DNA, le liteko tsa tlhahlobo. Har'a tsona, tube ea microscope ea 0.2ml e emela sehlohlolo sa miniaturization, e hlokang ho nepahala ho feteletseng, ho hlaka ha mahlo, le ho tsitsa ho felletseng ha bongata moo ho kheloha ha micron ho ka sothang liphetho. Ka mashome a lilemo, lisebelisoa tsa ho bōpa ka ente tse hlokahalang ho hlahisa likarolo tsena e bile liemahale tsa ho rarahana ha boenjiniere, hangata li amahanngoa le litšenyehelo tse phahameng le linako tse telele tsa ho etella pele.

 

Kena Ansix Tech, setsebi sa tlhahiso ea hlobo ea ente e nepahetseng haholo, e sa tsoa qeta projeke ea bohlokoa: moralo, tlhahiso le kabo e potlakileng ea hlobo e nang le cavitation e phahameng bakeng sa tube ea centrifuge e bonaletsang ea 0.2ml Polypropylene (PP). Projeke ena ke ho feta katleho ea botekgeniki; ke thuto ea mohlala ea kamoo boenjiniere ba hlobo ba sejoale-joale, hammoho le kutloisiso e tebileng ea thepa le ntlafatso ea ts'ebetso, bo ka fokotsang litšenyehelo tsa yuniti ea lintho tsa bohlokoa tse sebelisoang, bo fetisetsa boleng bo boholo ho OEM le, qetellong, sechaba sa lipatlisiso.

 

Polane: Ho Rala Phethahatso ea Microscopic

Morero ha oa ka oa qala mokatong oa workshop, empa o qalile lefapheng la dijithale la software ea CAD. Moralo oa hlobo ea tube ea 0.2ml ke boikoetliso ba ntlafatso e lekanyelitsoeng. Karolo ka boeona, ka mabota a eona a masesaane (hangata a shebaneng le 0.25-0.35mm), matšoao a nepahetseng a ho qeta, tiiso e kobehileng e sa dutleng, le sekoahelo se nang le hinge se koalang ka torque e tsitsitseng, se hlahisa liphephetso tse ngata.

 

"Filosofi ea mantlha ea moralo e ne e le 'DFM (Design for Manufacturability) First,'" ho hlalosa David Chen, Moenjiniere e Moholo oa Morero ho Ansix Tech. "Tšobotsi e 'ngoe le e 'ngoe, ho tloha sebakeng sa heke ho ea bophara ba phini ea ho ntša metsi, e ile ea hlahlojoa bakeng sa tšusumetso ea eona ho bopeng, nako ea potoloho le tlhokomelo ea lisebelisoa tsa nako e telele. Karolong e nyane ena, heke ka boeona e ka ba kholo ho feta likarolo tse ling tsa lebota. Ho leka-lekanya khatello ea ho tlatsa, ho tšoana ha ho pholisa, le matla a ho ntša metsi ka 64 kapa 128-Hlobo ea Lesoba sebopeho ke papali ea mahlakore a mararo."

 

Lintlha tsa bohlokoa tsa Moralo oa Hlobo e kenyelelitsoe:

 

Sebopeho sa Cavitation e Phahameng: Ho eketsa tlhahiso ho hloka ho bokella masoba ka katleho ka har'a motheo oa hlobo. Ansix Tech e sebelisitse sebopeho sa "pattern ea H" se lekanang ho netefatsa ho tlatsa ho leka-lekaneng ho tsoa sehlahleng se bohareng sa sprue.

 

Litšobotsi tse Nyenyane: Mela e menyenyane ea ho qeta le matšoao a alphanumeric 'meleng oa tube li bōptjoa ka ho toba (li ngotsoe). Sena se ile sa hloka tšebeliso ea EDM e nepahetseng haholo (Electrical Discharge Machining) le laser etching holim'a li-cavity inserts ho fihlela tlhaloso e bohale le e tšoarellang.

 

Motsoako o Kopanetsoeng le Mokoti: Mabota a masesaane a hloka ho bapaloa hantle haholo pakeng tsa motsoako o ka hare (ho etsa karolo e ka hare ea tube) le mokoti (ho etsa karolo e ka ntle). Lipini tse tataisoang le li-interlock tse nang le mamello e ka tlase ho li-micron tse 5 li ile tsa hlalosoa ho thibela ho benya—polasetiki e feteletseng e kenellang moleng oa karohano.

 

Ho tloha ho Virtual ho ea ho 'Mele: Prototyping le Netefatso

Pele a seha tšepe, Ansix Tech e sebelisitse mohato o thata oa ho etsa prototyping o sebelisa liforomo tsa resin tse hatisitsoeng ka 3D bakeng sa netefatso ea pele ea sebopeho le ho lekana. "Sena se ile sa lumella moreki ho sebetsana le sehlopha sa lipeipi ka 'mele, ho leka ho lekana ha sekwahelo, le ho netefatsa maikutlo le ts'ebetso," ho bolela Chen. "Liphetoho leha e le life ho geometry ea hinge e phelang kapa tšitiso ea cap li entsoe ka dijithale mohatong ona, ho boloka libeke tsa nako le litšenyehelo tsa ho fetola tšepe e thatafetseng hamorao."

 

Ka nako e ts'oanang, mohlala oa dijithale o ile oa etsoa Tlhahlobo e felletseng ea Moralo oa Moldflow (DFM). Software e tsoetseng pele ea ketsiso e ile ea etsa 'mapa oa phallo ea PP e qhibilihisitsoeng ho ea ka har'a likoti tse nyane.

 

"Tlhahlobo e ne e bolela esale pele mela e ka bang teng ea ho tjheseletsa, maraba a moea, 'me, haholo-holo, ho pholisa ho fapaneng ho ka lebisang matšoao a ho wa kapa a ho teba," ho bolela Liu Wei, Setsebi sa Simulation sa Ansix Tech. "Re ile ra pheta-pheta moralo oa kanale ea ho pholisa ka dijithale ka makhetlo a mashome a tšeletseng. Karolong e bonaletsang, phoso efe kapa efe ea pono joalo ka mela ea phallo kapa mouoane ke ntho e sa amoheloeng. Ketsiso e re lumelletse ho ntlafatsa boholo ba liheke, bophara ba li-runner, le libaka tsa ho pholisa ho netefatsa hore ho tlala hoa tšoana le ho pholisa ka potlako le ka mokhoa o ts'oanang."

 

Pelo ea Taba: Khetho ea Lintho

Khetho ea thepa ke ea bohlokoa bakeng sa ts'ebetso le litšenyehelo. Bakeng sa projeke ena, Ansix Tech le moreki oa eona ba khethile PP Homopolymer e itseng (mohlala, sehlopha se kang Borealis' HG245MO kapa se lekanang le Sinopec). Khetho ena e ne e entsoe ka boomo:

 

Ho Hlaka le ho Hloeka: Homopolymer ea PP ea boemo ba bongaka e fana ka ho hlaka ho hoholo ha optical, e leng ea bohlokoa bakeng sa ponahalo ea sampole. E latela maemo a USP Class VI le ISO 10993 bakeng sa biocompatibility, e leng ntho e ke keng ea buisanoa ka eona mahlaleng a bophelo.

 

Ho Hanela Lik'hemik'hale: PP e mamella mefuta e mengata ea lik'hemik'hale tsa laboratori le li-solvents ntle le ho petsoha ha khatello.

 

Ho iketsahalla ka bohona: E ka mamella potoloho ea ho bolaea likokoana-hloko ka mouoane khafetsa (121°C) ntle le ho fetoha ho hoholo.

 

Ts'ebetso le Litšenyehelo: Habohlokoa le ho feta, ts'ebetso ea PP mochesong o tlase haholo ha e bapisoa le mekhoa e meng e kang li-polymer tsa COP/COC, e fokotsa tšebeliso ea matla. Ho fumaneha ha eona ka bongata le litšenyehelo tse tlase tsa thepa e tala li theola ka ho toba theko ea karolo ea ho qetela. "Ka ho bopa thepa e theko e tlaase joalo ka PP ka boqhetseke ho fihlela litlhaloso tse phahameng tsa ts'ebetso, re fana ka 90% ea ts'ebetso ea li-polymer tse sa tloaelehang ka 50% ea litšenyehelo," ho tiisa Michael Wang, CEO oa Ansix Tech.

 

Sekoahelo: Mathata a ho Hlahisa le ho Sebetsa Hlobo

Ho fetolela moralo o se nang sekoli oa dijithale hore e be tšepe e thata ke moo phihlelo ea Ansix Tech e bonahalang teng. Khetho ea tšepe ea hlobo e ne e le ea bohlokoa. Bakeng sa li-cavity le li-insert tsa mantlha tse ka senyehang haholo 'me li hloka polish e hloekileng bakeng sa ho hlaka, ho khethiloe litšepe tse sa hloekang tsa Stavax ESR (AISI 420 e fetotsoeng) kapa Nak80 tse nang le polish ea seipone. Tsena li fana ka khanyetso e phahameng ea mafome, ho thatafala ho tsitsitseng (48-52 HRC), 'me li ka finyella qetello ea bokaholimo bo batlang bo le haufi le optical ho netefatsa hore karolo e lokolloa habonolo le hore ha e khomarele.

 

Mosebetsi oa ho sebetsana le hlobo e ne e le pina ea machining e tsoetseng pele:

 

Ho Sila Mechini e Mebe: Ho sila ha CNC motheo wa hlobo le diboloko tse kentsweng ho tswa ho di-billet tsa tshepe tse entsweng ka boqhetseke.

 

Kalafo ea Mocheso: Ho fihlela boima le ho tiea ho hlokahalang ha motheo.

 

Ho Sebetsa ka ho Nepahetseng: Ho Sebetsa ka ho Fetisisa ka CNC ya di-axis tse 5 ho etsa dijiometri tsa mantlha le tsa sekoti.

 

Ho Sebetsa ka Metjhini e Menyenyane: Mohato wa bohlokwa ka ho fetisisa. Ka ho sebedisa mechini ya Sodick kapa Makino EDM e nepahetseng haholo, dibopeho tse kobehileng le dibopeho tse nyane di ile tsa kgoholeha ka hara tshepe e thatafetseng ka ho nepahala ha sub-micron. "Boemo bo fokolang ba kahare ho tube bo ne bo lokela ho ba bo phethahetseng; ho kheloha ha karolo ya leshome ya degree ho ne ho tla baka ho hloleha ha ho ntsha metsi kapa phapang ya botenya ba lebota," ho hlalosa Master Toolmaker Zhang.

 

Ho polisha le ho toloka: Ho polisha ka letsoho le ka boiketsetso ho entse hore bokaholimo ba likoti bo fihle qetellong ea Ra

 

Meralo ea Sistimi ea Bohlokoa:

 

Sistimi ea ho Pholisa: Sistimi ea ho baffle-and-bubbler e entsoe ka kotloloho ka mor'a lipini tse telele, tse tšesaane tsa mantlha ho ntša mocheso ka katleho. Ho pholisa ho sa lekanang ke sera sa nako ea potoloho 'me ho baka ho senyeha. Sistimi e ntlafalitsoeng e ka fokotsa nako ea potoloho ka 20-30%.

 

Sistimi ea Runner & Heke: Sistimi ea runner e chesang e leka-lekaneng ka mocheso (ho tsoa ho lihlahisoa tse kang Yudo kapa Hasco) e ile ea sebelisoa, ka liheke tsa nale-valve bakeng sa sekoti se seng le se seng. Sena se felisa litšila tse tiileng tsa sprue, se netefatsa ho teteana ha thepa sebakeng seo e kenngoang ho sona, 'me se lumella taolo ea sekoti ka seng. Heke e ne e behiloe botlaaseng ba tube ho fokotsa masalla a pono.

 

Sistimi ea ho ntša metsi: Tekanyo e bonolo ea matla le boqhetseke. Mefuta e mengata ea li-micro-ejector pins (tse nyane joalo ka bophara ba 0.8mm) le li-ejector tsa matsoho li sutumelletsa tube e pshatlehang habonolo ho tloha phineng ea mantlha ntle le ho sotha. Ho otloa ha ejector le lebelo li lekantsoe hantle.

 

Ho Laola Ts'ebetso: Liphephetso tsa ho Enta le Ntlafatso

Ho bopa karolo ea ho qetela ho hlahisitse litšitiso tsa eona. "Liphephetso tsa mantlha e ne e le ho nka linepe tse khutšoane (ho tlatsa ho sa fellang), ho thiba ka lebaka la khatello ea ka hare, le masalla a heke," ho bolela Motsamaisi oa Tlhahiso Li Hua. "Ho tlatsa sekoti sa 0.2ml ka heke e hoammeng ka li-millisecond ho hloka taolo e ntle ea lebelo la ente le boemo ba khatello."

 

Ntlafatso ea ts'ebetso ea Ansix Tech e shebane le ntlafatso ea bokhoni le taolo ea litšenyehelo:

 

Nako e Fokoditsweng ea Potoloho: Ka ho ntlafatsa likanale tsa ho pholisa le liparamente tsa ts'ebetso (mocheso o tlase oa hlobo o nolofalitsoeng ke ho pholisa ka katleho, khatello e nepahetseng ea ho paka), nako ea potoloho e ile ea fokotsoa. ​​Pholoso ea motsotsoana o le mong holim'a hlobo ea 64-cavity e fetolela likarolo tse makholo a likete tse ling ka khoeli.

 

Phokotso ea Li-Scrap: Ho lokisa mocheso o chesang oa runner le ntlha ea ho fetola ho tloha ho ente ho ea khatellong ea ho paka ho ile ha felisa li-short shots le flash, ho sutumelletsa First Pass Yield (FPY) kaholimo ho 99.5%.

 

Bokgoni ba Matla: Ho tsamaisa moqomo mochesong o tlase ka ho fetisisa o ka bang teng wa ho qhibiliha bakeng sa PP (hangata hoo e ka bang 200-220°C) le ho sebedisa mechini ya ho etsa ente ya servo-electric ho fokoditse tshebediso ya matla ka ho hakanyetswa ho 35% ha ho bapiswa le ditsamaiso tsa kgale tsa haeteroliki.

 

Tekanyetso e sa Sekisetseng: Taolo le Tiisetso ea Boleng

Sehlopha se seng le se seng sa lipeipi se feta QC e thata. Liteko tsa litekanyo li sebelisa li-comparators tsa optical le mechini ea ho lekanya ea likhokahano (CMM). Ho hlaka le litlolo li hlahlojoa tlas'a mabone a laoloang. Liteko tsa bohlokoa tsa ts'ebetso li kenyelletsa:

 

Teko ea ho Dutla: Ho sebelisa khatello liphaepheng tse koetsoeng, tse tletseng metsi.

 

Torque ea ho Koala ea Cap: Ho lekanya matla a "snap" a tsitsitseng ho sebelisoa li-gauge tsa torque.

 

Teko ea Matla a Bohareng: Liphaephe tse potolohang ka lebelo le phahameng la RPM ho netefatsa botsitso ba sebopeho.

 

Li-chart tsa Taolo ea Ts'ebetso ea Lipalopalo (SPC) li latela liparamente tsa bohlokoa ka nako ea sebele, li netefatsa botsitso ba ts'ebetso. "Sepheo sa rona ke ho fana ka sekoli ho hang. Bakeng sa bareki ba laboratori, botsitso bo bohlokoa joalo ka litlhaloso," ho hatisa Motsamaisi oa QA Zhao.

 

Mile ea ho Qetela: Pakete le Phano e Potlakileng

Ka ho utloisisa hore hlobo ke karolo ea tsela ea bohlokoa ea tlhahiso ea moreki, Ansix Tech e laetse ts'ebetso eohle ea ho tlisa thepa ka potlako. Hlobo e ile ea bokelloa, ea laeloa, 'me ea netefatsoa ka tlung. Bakeng sa ho romelloa, e ile ea hloekisoa ka hloko, ea koaheloa ka VCI e thibelang ho bola, 'me ea kenngoa ka mokhoa o sireletsehileng ka har'a lebokose la lipalangoang le entsoeng ka mokhoa o ikhethileng, le nang le foam. Litokomane tsohle—mekhabiso ea moralo, litifikeiti tsa thepa, libuka tsa tlhokomelo—li ile tsa lokisoa ka dijithale le ka 'mele.

 

Ho tloha qalong ea moralo ho isa ho faneng ka hlobo e loketseng tlhahiso le likarolo tsa sampole tse netefalitsoeng, Ansix Tech e phethile projeke ka libeke tse 12, kemiso e fokotsang libeke tse 4-6 ho tloha melaong ea indasteri bakeng sa sesebelisoa se rarahaneng sena.

 

Tlhahiso ea Bohlokoa ba Ansix Tech: Litšenyehelo tsa Boenjiniere, Ho Haha Tšepo Ka Hare

Morero oa hlobo ea tube ea centrifuge ea 0.2ml PP o akaretsa sepheo sa mantlha sa Ansix Tech: ho ba molekane oa boenjiniere ba boleng, eseng feela mofani oa hlobo. "Phihlelo ea rona ea indasteri e re bolella hore litšenyehelo ha se mabapi le ho khetha tšepe e theko e tlaase kapa nako e potlakileng ka ho fetisisa," ho phethela CEO Michael Wang. "E mabapi le litšenyehelo tsohle tsa beng. E mabapi le ho khetha thepa e ntle ka ho fetisisa e fihlelang litlhaloso ntle le boenjiniere bo feteletseng, ho rala hlobo e sebetsang hantle bakeng sa lipotoloho tse limilione tse nang le nako e fokolang ea ho phomola, le ho ntlafatsa ts'ebetso ea ho ntša grama e 'ngoe le e 'ngoe ea litšila le motsotsoana o mong le o mong oa nako ea potoloho. Ena ke tsela eo re fokotsang litšenyehelo tsa likarolo tse ngata haholo bakeng sa bareki ba rona."

 

Ka ho tseba ho sebelisana ho rarahaneng pakeng tsa moralo, saense ea thepa, tlhahiso e nepahetseng, le taolo ea ts'ebetso, Ansix Tech e etsa ho fetang ho etsa hlobo feela. E fana ka theknoloji ea motheo e lumellang lik'hamphani tsa tlhahlobo le bafani ba lilaboratori ho fana ka lihlahisoa tsa boleng bo holimo le tse tšepahalang ka litheko tse fumanehang habonolo, ka hona ho potlakisa lipatlisiso le phano ea tlhokomelo ea bophelo lefatšeng ka bophara. Lefatšeng le lenyenyane la tube ea 0.2ml, tšusumetso ea Ansix Tech e kholo haholo.

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le hlobo ea tube ea centrifuge e bonaletsang ea 0.2ml PP, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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