I-0.2ml PP transparent centrifuge tube mold

I-0.2ml PP transparent centrifuge tube mold

 

Ukuchaneka kwiSikali: Ngaphakathi I-Ansix Umsebenzi wobuGcisa wokuguqula iMicro-Molding nge-0.2ml Centrifuge Tube

Indlela uYilo lweSicwangciso, iSayensi yezinto eziphathekayo, kunye noBuchule beNkqubo ezinciphisa ngayo iindleko kwizinto ezisetyenziswayo kwiSayensi yoBomi

IShenzhen, eTshayina – Kwihlabathi elixakekileyo nelikhawulezayo lophando lwesayensi yobomi, ityhubhu ye-centrifuge ethobekileyo yiqhawe elingadunyiswanga. Ezi nqanawa zincinci, zi-conical ziindlela zokusebenza kwiilabhoratri kwihlabathi liphela, zibalulekile ekulungiseleleni iisampulu, ukulandelelana kwe-DNA, kunye novavanyo lokuxilonga. Phakathi kwazo, ityhubhu ye-microphone ye-0.2ml imele incopho ye-miniaturization, ifuna ukuchaneka okugqithisileyo, ukucaca okubonakalayo, kunye nokuhambelana okupheleleyo kwimithamo apho ukuphambuka kwe-micron kunokujika iziphumo. Kangangamashumi eminyaka, izixhobo zokubumba injection ezifunekayo ukuvelisa ezi zinto bezizizikhumbuzo zobunzima bobunjineli, zihlala zifana neendleko eziphezulu kunye nexesha elide lokukhokela.

 

Ngena kwi-Ansix Tech, ingcali kwimveliso yokufunxa isikhunta ngocoselelo oluphezulu, esandula ukugqiba iprojekthi ebalulekileyo: uyilo, ukwenziwa, kunye nokuhanjiswa ngokukhawuleza kwesikhunta esine-cavitation ephezulu yetyhubhu ye-Polypropylene (PP) transparent centrifuge ecacileyo ye-0.2ml. Le projekthi ingaphezulu nje kwempumelelo yobugcisa; sisifundo sendlela ubunjineli besikhunta banamhlanje, kunye nokuqonda okunzulu kwezinto kunye nokwenza ngcono inkqubo, obunokunciphisa kakhulu iindleko zeyunithi yezinto ezibalulekileyo ezisetyenziswayo, budlulise ixabiso elibalulekileyo kwii-OEM kwaye, ekugqibeleni, kuluntu lophando.

 

Isicwangciso: Uyilo lweMicroscopic Perfection

Le projekthi ayiqalanga kwindawo yokusebenzela, kodwa yaqala kwicandelo ledijithali lesoftware yeCAD. Uyilo lwe-0.2ml tube mold luqheliselo lokuphucula izinto ngokungqongqo. Le nxalenye ngokwayo, eneendonga zayo ezibhityileyo (ezihlala zijolise kwi-0.25-0.35mm), amanqaku okugqiba achanekileyo, isitywina esijijekileyo esingavuziyo, kunye nesigqubuthelo esinama-hinged esivala nge-torque engaguqukiyo, inika imingeni emininzi.

 

"Ifilosofi yoyilo ephambili yayiyi-'DFM (Uyilo lokwenziwa) kuqala,'" ucacisa uDavid Chen, iNjineli yeProjekthi ePhakamileyo kwi-Ansix Tech. "Yonke into, ukusuka kwindawo yesango ukuya kububanzi bephini yokukhupha, yahlalutywa ngempembelelo yayo ekubumbeni, ixesha lomjikelo, kunye nokugcinwa kwesixhobo ixesha elide. Kwinxalenye encinci kangaka, isango ngokwalo linokuba likhulu kunezinye iindawo zodonga. Ukulinganisela uxinzelelo lokuzalisa, ukufana kokupholisa, kunye namandla okukhupha kwi-64 okanye 128-Umngundo woMngxunya uyilo luyiphazili enamacala amathathu.

 

Izinto eziphambili ze Uyilo lweMold ifakiwe:

 

Uyilo lwe-High-Cavitation: Ukwandisa imveliso kufuna ukubeka imingxunya ngokufanelekileyo ngaphakathi kwesiseko se-mold. I-Ansix Tech isebenzise uyilo lwe-"H-pattern" olulinganayo ukuqinisekisa ukuzaliswa ngokulinganayo kwi-sprue bushing ephakathi.

 

Iimpawu ezincinci: Imigca emincinci yokugqiba kunye neempawu ze-alphanumeric emzimbeni wetyhubhu zibunjwa ngokuthe ngqo (zibhalwe). Oku kwafuna ukusetyenziswa kwe-EDM echanekileyo kakhulu (i-Electrical Discharge Machining) kunye nokukrola nge-laser kwii-cavity inserts ukuze kufunyanwe inkcazo ebukhali nehlala ixesha elide.

 

Umbindi kunye noMngxunya Odibeneyo: Iindonga ezibhityileyo zifuna ulungelelwaniso oluphantse lube semgangathweni phakathi kombindi (owenza ingaphakathi letyhubhu) kunye nomngxunya (owenza ingaphandle). Izikhonkwane eziphambili kunye nezikhonkwane ezine-tolerances ezingaphantsi kwe-5 microns zichazwe ukuthintela ukufiphala—iplastiki egqithisileyo ingangeni kumgca wokuhlukana.

 

Ukusuka kwi-Virtual ukuya kwi-Physical: I-Prototyping kunye noQinisekiso

Ngaphambi kokusika intsimbi, i-Ansix Tech yasebenzisa isigaba esiqinileyo sokulinganisa iprototyping isebenzisa ii-resin molds eziprintiweyo ze-3D ukuze kuqinisekiswe ukuba zifanelekile na. "Oku kwavumela umthengi ukuba aphathe ngokwasemzimbeni iqela leetyhubhu, avavanye i-cap snap-fit, aze aqinisekise imvakalelo kunye nomsebenzi," utshilo uChen. "Naluphi na uhlengahlengiso kwi-hinge living hinge geometry okanye ukuphazamiseka kwe-cap lwenziwe ngedijithali kweli nqanaba, okonga iiveki zexesha kunye neendleko zokulungisa intsimbi eqinileyo kamva."

 

Kwangaxeshanye, iprototype yedijithali yavavanywa ngokupheleleyo yiDesign for Moldflow (DFM). Isoftware yokulinganisa ephucukileyo idwelise ukuhamba kwePP enyibilikisiweyo kwii-micro-cavities.

 

“Uhlalutyo luqikelele imigca enokudityaniswa, imigibe yomoya, kwaye, okona kubaluleke kakhulu, ukupholisa okwahlukileyo okunokukhokelela kwi-warpage okanye kwiimpawu zokuntywila,” uphawula uLiu Wei, uMhlalutyi weSimulation we-Ansix Tech. “Siphinde sajonga uyilo lwetshaneli yokupholisa ngedijithali izihlandlo ezingamashumi amabini anesibini. Kwinxalenye ecacileyo, nasiphi na isiphene esibonakalayo njengemigca yokuhamba okanye umsi siyalahlwa. Ukulinganisa kusivumele ukuba silungise ubungakanani besango, ububanzi bomdyarho, kunye neendawo zokupholisa ukuqinisekisa ukuzaliswa okufanayo kunye nokupholisa okukhawulezayo, okufanayo.”

 

Intliziyo yeNto: Ukukhetha Izinto

Ukukhetha izinto kubalulekile ekusebenzeni nasekuxabiseni. Kule projekthi, i-Ansix Tech kunye nomthengi wayo bakhethe i-PP Homopolymer ethile (umz., uhlobo olufana neBorealis' HG245MO okanye olufana nalo oluvela kwiSinopec). Olu khetho belucwangcisiwe:

 

Ukucaca kunye nokuPhelela: I-homopolymer ye-PP yodidi lwezonyango inika ukucaca okugqwesileyo kokukhanya, okubalulekileyo ekubonakaleni kwesampulu. Ihambelana nemigangatho ye-USP Class VI kunye ne-ISO 10993 yokuhambelana kwezinto eziphilayo, into engaxoxiswana ngayo kwisayensi yobomi.

 

Ukumelana neekhemikhali: I-PP imelana neekhemikhali ezininzi zelebhu kunye nezinyibilikisi ngaphandle kokuqhekeka koxinzelelo.

 

Ukuzibophelela: Iyakwazi ukumelana nemijikelo yokubulala iintsholongwane ngomphunga ephindaphindwayo (121°C) ngaphandle kokuguquka okubonakalayo.

 

Ukucubungula kunye neendleko: Okubaluleke kakhulu, iinkqubo ze-PP kumaqondo obushushu aphantsi xa kuthelekiswa nezinye iindlela ezifana nee-polymers ze-COP/COC, kunciphisa ukusetyenziswa kwamandla. Ukufumaneka kwayo ngokubanzi kunye neendleko eziphantsi zezinto eziluhlaza kunciphisa ngokuthe ngqo ixabiso lokugqibela. "Ngokubumba ngobuchule izinto ezingabizi kakhulu ezifana ne-PP ukuze zihlangabezane neenkcukacha zokusebenza okuphezulu, sinikezela nge-90% yokusebenza kwee-polymers zangaphandle nge-50% yexabiso," utshilo uMichael Wang, i-CEO ye-Ansix Tech.

 

I-Crucible: Imingeni yokuvelisa kunye nokucubungula iMold

Ukuguqulela uyilo lwedijithali olungenasiphako lube yintsimbi eqinileyo kulapho amava e-Ansix Tech aqaqamba khona. Ukukhethwa kwentsimbi yokubumba kwakubaluleke kakhulu. Kwizithintelo ze-cavity kunye ne-core inserts ezigugile kakhulu kwaye zifuna i-polish ecocekileyo ukuze zicace, kukhethwe iintsimbi ze-stainless stainless ze-Stavax ESR (AISI 420 modified) okanye ze-Nak80 mirror-polish. Ezi zibonelela ngokumelana nokugqwala okuphezulu, ubunzima obuhlala buhleli (48-52 HRC), kwaye zinokufikelela ekugqityweni komphezulu ophantse ube yi-optical ukuqinisekisa ukukhululwa kwenxalenye ngokulula kwaye akukho kunamathela.

 

Umsebenzi wokucubungula isikhunta wawuyindlela yokudibanisa izinto eziphambili:

 

Umatshini oRhwaphilizayo: Ukusila nge-CNC isiseko se-mold kunye neebhloko zokufaka ezenziwe ngeebhilethi zentsimbi ezibunjiweyo.

 

Unyango lobushushu: Ukufezekisa ubulukhuni nokuqina okufunekayo kwesiseko.

 

Umatshini Wokuchwetheza ngokuchanekileyo: Umatshini wokugaya i-CNC onesantya esiphezulu one-axis ezi-5 ukwenza iijometri ezingundoqo kunye nezingaphakathi.

 

Umatshini Omncinane: Elona nqanaba libalulekileyo. Kusetyenziswa oomatshini beSodick okanye beMakino EDM abachanekileyo kakhulu, iimilo ezikhonkrithi kunye neempawu ezincinci zagutyungelwa kwintsimbi eqinileyo ngokuchaneka kwe-sub-micron. "I-taper yangaphakathi yetyhubhu kwakufuneka ibe gqibelele; ukuphambuka kwesiqingatha seshumi sedigri kunokubangela ukungaphumeleli kokukhupha okanye ukutshintsha kobukhulu bodonga," uchaza uMenzi weThuluzi oyiNtloko uZhang.

 

Ukupolisha kunye nokuHlaziya: Ukupolisha ngesandla nangokuzenzekelayo kuzise umphezulu wemibhobho kwi-Ra

 

Uyilo lweNkqubo eziPhambili:

 

Inkqubo Yokupholisa: Inkqubo ye-baffle-and-bubbler yenzelwe ngqo emva kweepini ezinde nezincinci ze-core ukuze ikhuphe ubushushu ngokufanelekileyo. Ukupholisa okungalinganiyo lutshaba lwexesha lomjikelo kwaye kubangela ukuqhekeka. Inkqubo elungiselelweyo inokunciphisa ixesha lomjikelo ngama-20-30%.

 

Inkqubo yeRunner & Gate: Inkqubo ye-hot runner elinganisiweyo ngobushushu (evela kwiimpawu ezifana neYudo okanye iHasco) yasetyenziswa, kunye neengcango ze-needle-valve kwi-cavity nganye. Oku kususa inkunkuma ye-sprie eqinileyo, kuqinisekisa i-viscosity yezinto ezisetyenziswayo kwindawo yokujova, kwaye kuvumela ulawulo lwe-cavity nganye. I-cavity yayibekwe ezantsi kwetyhubhu ukunciphisa intsalela ebonakalayo.

 

Inkqubo Yokukhupha Isixhobo: Ulungelelwaniso olubuthathaka lwamandla kunye nobuchule. Uluhlu lwee-micro-ejector pins (ezincinci njenge-0.8mm ububanzi) kunye nee-sleeve ejectors zityhala ityhubhu ebuthathaka kwi-core pin ngaphandle kokuphazamiseka. Ukubetheka kwe-ejector kunye nesantya zilinganiswa ngokuchanekileyo.

 

Ukulawula Inkqubo: Imingeni kunye nokuLungiswa kweSitofu

Ukubumba inxalenye yokugqibela kube nemiqobo yayo. "Imingeni ephambili yayiziifoto ezimfutshane (ukuzaliswa okungaphelelanga), i-warpage ngenxa yoxinzelelo lwangaphakathi, kunye nentsalela yesango," utshilo uMphathi weMveliso uLi Hua. "Ukuzalisa umngxuma we-0.2ml ngesango eliqandisayo nge-millisecond kufuna ulawulo olugqibeleleyo lwesantya sokufaka kunye neprofayili yoxinzelelo."

 

Ukuphuculwa kwenkqubo ye-Ansix Tech kugxile ekuphuculeni ukusebenza kakuhle kunye nolawulo lweendleko:

 

Ixesha Lomjikelo Ophantsi: Ngokusebenzisa kakuhle iindlela zokupholisa kunye neeparamitha zenkqubo (ubushushu obuphantsi bomngundo obuncediswa kukupholisa okusebenzayo, uxinzelelo oluchanekileyo lokupakisha), ixesha lomjikelo lincitshisiwe. Ukonga umzuzwana omnye kwi-mold engama-64-cavity kuthetha ukuba kukho amakhulu amawaka eendawo ngenyanga.

 

Ukunciphisa iiScrap: Ukulungisa amaqondo obushushu ashushu kunye nendawo yokutshintsha ukusuka kwi-injection ukuya kuxinzelelo lokupakisha phantse kususe iishothi ezimfutshane kunye ne-flash, nto leyo enyusa i-First Pass Yield (FPY) ngaphezulu kwe-99.5%.

 

Ukusebenza kakuhle kwamandla: Ukusebenzisa i-barrel kubushushu obuphantsi bokunyibilika obunokwenzeka kwi-PP (ngokuqhelekileyo malunga ne-200-220°C) kunye nokusebenzisa oomatshini bokubumba i-servo-electric injection kunciphisa ukusetyenziswa kwamandla nge-35% xa kuthelekiswa neenkqubo ze-hydraulic ezindala.

 

Umgangatho Ongagungqiyo: Ulawulo Lomgangatho kunye noQinisekiso

Zonke iityhubhu ziphantsi kwe-QC engqongqo. Ukuhlolwa kobukhulu kusetyenziswa ii-optical comparators kunye noomatshini bokulinganisa abalungelelanisiweyo (CMM). Ukucaca kunye nezinto zokuthambisa zihlolwa phantsi kokukhanya okulawulwayo. Uvavanyo olubalulekileyo lokusebenza luquka:

 

Uvavanyo lokuvuza: Ukufaka uxinzelelo kwiityhubhu ezivaliweyo nezizaliswe lulwelo.

 

I-Torque Yokuvala Isivalo: Ukulinganisa amandla "okukhawuleza" ahambelanayo kusetyenziswa iigeyiji ze-torque.

 

Uvavanyo lwaMandla eCentrifugal: Iityhubhu ezijikelezayo kwi-RPM ephezulu ukuqinisekisa ukuqina kwesakhiwo.

 

Iitshati zoLawulo lweNkqubo yeStatistical (SPC) zilandelela iiparameter eziphambili ngexesha langempela, ziqinisekisa uzinzo lwenkqubo. "Injongo yethu kukunikezelwa kweenkonzo okungenaziphene. Kubathengi belabhoratri, ukuhambelana kubaluleke kakhulu njengeenkcukacha," ugxininisa uMlawuli weQA uZhao.

 

I-Final Mile: Ukupakisha kunye nokuhanjiswa ngokukhawuleza

Iqonda ukuba isikhunta siyinxalenye yendlela ebalulekileyo yokuvelisa umthengi, i-Ansix Tech ilawule yonke inkqubo yokuhambisa ngokukhawuleza. Isikhunta sahlanganiswa, sathathwa iisampulu, saza saqinisekiswa ngaphakathi endlwini. Ukuze sithunyelwe, sacocwa ngononophelo, sagqunywa nge-VCI yokulwa nokugqwala, saza safakwa ngokukhuselekileyo kwikreyithi yokuthutha eyenzelwe wena, efakwe ifoam. Onke amaxwebhu—imizobo yoyilo, izatifikethi zezinto, iincwadi zokulungisa—alungiselelwe ngedijithali nangokwasemzimbeni.

 

Ukususela ekuqaleni koyilo lokuqala ukuya ekuziseni isikhunta esilungele imveliso kunye neenxalenye zesampulu eziqinisekisiweyo, i-Ansix Tech igqibe le projekthi kwiiveki ezili-12, ixesha elinciphisa iiveki ezi-4 ukuya kwezi-6 kwimigangatho yoshishino ukuze ibe sisixhobo esintsonkothileyo.

 

Ixabiso le-Ansix Tech: Ixabiso lobunjineli, Ukwakha ukuthembeka ngaphakathi

Iprojekthi ye-0.2ml PP centrifuge mold iquka injongo ephambili ye-Ansix Tech: ukuba liqabane lobunjineli bexabiso, kungekuphela nje umthengisi we-mold. "Amava ethu kushishino asixelela ukuba iindleko azikho malunga nokukhetha intsimbi engabizi kakhulu okanye ixesha elikhawulezayo," uqukumbela i-CEO uMichael Wang. "Imalunga neendleko zizonke zobunini. Imalunga nokukhetha izinto ezifanelekileyo ezihlangabezana neemfuno ngaphandle kobunjineli obugqithisileyo, ukuyila i-mold esebenza ngokungenasiphako kwizigidi zemijikelo enexesha elincinci lokungasebenzi, kunye nokuphucula inkqubo yokucofa yonke igram yenkunkuma kunye nomzuzwana ngamnye wexesha lomjikelo. Le yindlela esinciphisa ngayo kakhulu iindleko zezixhobo ezininzi kubathengi bethu."

 

Ngokuqonda unxibelelwano oluntsonkothileyo phakathi koyilo, isayensi yezinto eziphathekayo, ukwenziwa ngokuchanekileyo, kunye nolawulo lwenkqubo, i-Ansix Tech yenza okungaphezulu nje kokwenza iimolds. Ibonelela ngobuchwepheshe obusisiseko obuvumela iinkampani zokuxilonga kunye nababoneleli abasetyenziswa elebhu ukuba banikezele ngeemveliso ezisemgangathweni ophezulu nezithembekileyo ngamaxabiso afikelelekayo, ngaloo ndlela bekhawulezisa uphando kunye nokunikezelwa kweenkonzo zempilo kwihlabathi liphela. Kwihlabathi elincinci letyhubhu ye-0.2ml, impembelelo ye-Ansix Tech iphezulu kakhulu.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene ne-0.2ml PP transparent centrifuge tube mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane ii-odolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

#www.ansixtech.com #ansixtech.com #0.2ml PP transparent centrifuge tube mold #Ansix mold #Ansix injection molding #Ansix injection mold Ltd #0.2ml PP transparent centrifuge tube moldinjection molding factory #Ansix injection mold #0.2ml PP transparent centrifuge tube moldinjection factory #0.2ml PP transparent centrifuge tube moldinjection company #0.2ml PP transparent centrifuge tube moldinjection company #Ansix #Ansix #Ansix china #Ansix tech china #Ansix tech china #Ansix tech company #Ansix facotry #Ansix Tech #Ansix molds #Ansix injection molding #Ansix mold factory #Ansix molds #Ansix injection mold #Ansix molds ... #0.2ml PP transparent centrifuge tube moldinjection mold #0.2ml PP transparent centrifuge tube moldmold limited #Ansix mold china #Ansix companies #Ansix company China #0.2ml PP transparent centrifuge tube moldfacotry #Ansix Tech #Ansix Tech mold #0.2ml PP transparent centrifuge tube moldinjection molding #injection molding company #Ansix 0.2ml PP transparent centrifuge tube moldparts mold company #0.2ml PP transparent centrifuge tube mold#0.2ml PP transparent centrifuge tube moldchina #0.2ml PP transparent centrifuge tube moldchina factory #Ansix Tech mold #0.2ml PP transparent centrifuge tube moldprecision mold #0.2ml PP transparent centrifuge tube mold injection molding plastic injection molding #ansix plastic injection mold #ansix plastic mold #Ukuveliswa kweMold #0.2ml I-PP transparent centrifuge tube mold manufacturing #0.2ml PP transparent centrifuge tube mold injection parts mold #0.2ml PP transparent centrifuge tube mold UKUYILA OKUCHAZIWEYO #0.2ml PP transparent centrifuge tube moldprecision #China mold #0.2ml PP transparent centrifuge tube mold injection molding china #0.2ml PP transparent centrifuge tube mold mold china #china precision mold #mold in China #0.2ml PP transparent centrifuge tube moldprecision mold china #Precision mold #High-precision molds #Household appliance molds #Injection molds #0.2ml PP transparent centrifuge tube moldFactory #0.2ml PP transparent centrifuge tube moldCompany #Super Large Injection Mold Factory #0.2ml PP transparent centrifuge tube moldCompany #Super 0.2ml PP transparent centrifuge tube moldFactory #2800T Injection Molding Umzi-mveliso #3000 Ton Injection Molding #4500 Ton Injection Molding Factory #Enkulu Injection Molding Molding #Enkulu Injection Molding Factory #Enkulu Injection Molding Mold Factory #Enkulu Injection Molding Mold Umenzi #Enkulu Injection Mold #Plastic Mold Factory #Injection Mold #Plastic Mold Mold