0.2ml PP pob tshab centrifuge raj pwm

0.2ml PP pob tshab centrifuge raj pwm

 

Kev Ntsuas Tseeb: Sab Hauv Ansix Lub Hom Phiaj ntawm Tech los Hloov Pauv Micro-Molding nrog Lub Raj Mis Centrifuge 0.2ml

Yuav Ua Li Cas Kev Tsim Qauv Tswv Yim, Kev Tshawb Fawb Txog Khoom Siv, thiab Kev Paub Txog Cov Txheej Txheem Ua Rau Cov Nqi Hauv Cov Khoom Siv Hauv Kev Tshawb Fawb Txog Lub Neej

Shenzhen, Suav Teb - Hauv lub ntiaj teb kev tshawb fawb txog lub neej uas muaj kev pheej hmoo siab thiab nrawm heev, lub raj centrifuge uas txo hwj chim yog ib tug phab ej uas tsis tau muaj leej twg paub. Cov hlab me me, conical no yog cov khoom siv ua haujlwm ntawm cov chaw soj nstuam thoob ntiaj teb, tseem ceeb rau kev npaj cov qauv, DNA sequencing, thiab kev kuaj mob. Ntawm lawv, lub raj microtube 0.2ml sawv cev rau qhov siab tshaj plaws ntawm kev ua kom me me, xav tau qhov tseeb heev, qhov pom tseeb, thiab kev sib xws tag nrho hauv cov ntim uas qhov kev hloov pauv ntawm ib micron tuaj yeem ua rau cov txiaj ntsig tsis sib xws. Tau ntau xyoo, cov cuab yeej txhaj tshuaj molding uas xav tau los tsim cov khoom no tau ua cov cim ntawm kev nyuaj siab ntawm engineering, feem ntau yog cov nqi siab thiab lub sijhawm ua haujlwm ntev.

 

Nkag mus rau Ansix Tech, tus kws tshaj lij hauv kev tsim pwm txhaj tshuaj siab, uas nyuam qhuav ua tiav ib qhov project tseem ceeb: kev tsim qauv, kev tsim khoom, thiab kev xa khoom sai ntawm pwm siab-cavitation rau lub raj centrifuge pob tshab 0.2ml Polypropylene (PP). Qhov project no yog ntau tshaj li qhov ua tiav ntawm kev siv tshuab; nws yog ib qho kev kawm txog kev tsim pwm niaj hnub no, ua ke nrog kev nkag siab tob txog cov khoom siv thiab kev ua kom zoo dua qub, tuaj yeem txo cov nqi ntawm cov khoom siv tseem ceeb, xa cov nqi tseem ceeb rau OEMs thiab, thaum kawg, lub zej zog tshawb fawb.

 

Daim Qauv Qhia: Tsim Qauv Rau Kev Zoo Tag Nrho Hauv Me Me

Qhov project no tsis tau pib ntawm lub chaw ua haujlwm, tab sis nyob rau hauv lub ntiaj teb digital ntawm CAD software. Kev tsim cov pwm raj 0.2ml yog ib qho kev cob qhia hauv kev ua kom zoo. Qhov seem nws tus kheej, nrog nws cov phab ntsa nyias (feem ntau tsom mus rau 0.25-0.35mm), cov cim kawm tiav meej, lub foob conical uas tsis xau, thiab lub hau hinged uas kaw nrog lub zog sib xws, nthuav tawm ntau yam kev cov nyom.

 

"Lub tswv yim tsim qauv tseem ceeb yog 'DFM (Tsim rau Kev Tsim Khoom) Ua Ntej,'" piav qhia David Chen, Tus Kws Ua Haujlwm Qib Siab ntawm Ansix Tech. "Txhua yam ntxwv, los ntawm qhov chaw ntawm lub rooj vag mus rau lub qhov loj ntawm lub qhov ejection, tau raug tshuaj xyuas rau nws qhov cuam tshuam rau kev pwm, lub sijhawm voj voog, thiab kev saib xyuas cov cuab yeej mus sij hawm ntev. Rau ib feem me me no, lub rooj vag nws tus kheej tuaj yeem loj dua qee qhov phab ntsa. Kev sib npaug ntawm lub zog sau, kev sib npaug ntawm kev txias, thiab lub zog ejection hauv 64 lossis 128-Pwm Cavity kev teeb tsa yog ib qho kev sib tw peb sab.

 

Cov ntsiab lus tseem ceeb ntawm Tsim pwm suav nrog:

 

Kev Tsim Kho Kom Muaj Cavitation Siab: Kev ua kom cov zis ntau tshaj plaws yuav tsum tau muab cov qhov sib dhos ua ke kom zoo hauv lub hauv paus pwm. Ansix Tech siv qhov kev tsim kho "H-pattern" kom ntseeg tau tias muaj kev sib npaug ntawm cov khoom los ntawm lub hauv paus sprue bushing.

 

Cov yam ntxwv me me: Cov kab kawm zoo thiab cov cim alphanumeric ntawm lub cev raj yog pwm ncaj qha (sau). Qhov no yuav tsum tau siv cov EDM (Electrical Discharge Machining) thiab laser etching ntawm cov kab noj hniav kom ua tiav cov lus qhia ntse, ruaj khov.

 

Kev Sib Txuas ntawm Lub Hauv Paus & Qhov Cavity: Cov phab ntsa nyias nyias yuav tsum tau sib phim ze li ntawm qhov zoo meej ntawm lub hauv paus (ua rau sab hauv lub raj) thiab qhov cavity (ua rau sab nraud). Cov pins coj thiab kev sib txuas nrog kev kam rau siab dua 5 microns tau teev tseg kom tiv thaiv kev ci ntsa iab - cov yas ntau dhau nkag mus rau hauv kab sib cais.

 

Los ntawm Virtual mus rau Lub Cev: Prototyping thiab Kev Txheeb Xyuas

Ua ntej txiav hlau, Ansix Tech siv theem prototyping nruj siv cov pwm resin 3D-luam tawm rau kev lees paub thawj zaug. "Qhov no tso cai rau tus neeg siv khoom tuav ib pawg raj, sim lub hau snap-fit, thiab xyuas qhov kev xav thiab kev ua haujlwm," Chen hais. "Txhua qhov kev hloov kho rau lub pob khawm nyob hinge geometry lossis kev cuam tshuam ntawm lub hau tau ua digitally ntawm theem no, txuag lub lis piam ntawm lub sijhawm thiab tus nqi ntawm kev hloov kho cov hlau tawv tom qab."

 

Tib lub sijhawm ntawd, daim qauv digital tau dhau los ua Kev Tshawb Fawb Txog Kev Tsim Moldflow (DFM). Cov software simulation siab heev tau kos duab qhov ntws ntawm PP molten mus rau hauv cov kab me me.

 

"Kev tshuaj xyuas tau kwv yees cov kab vuam, cov qhov cua, thiab, qhov tseem ceeb tshaj plaws, kev txias sib txawv uas yuav ua rau muaj kev sib txhuam lossis cov cim poob," Liu Wei, Ansix Tech's Simulation Analyst tau hais. "Peb tau rov ua dua qhov kev teeb tsa channel txias digitally ib nrab kaum ob zaug. Rau ib feem pob tshab, txhua qhov tsis zoo xws li cov kab ntws lossis pos huab yog qhov tsis lees paub. Kev sim ua rau peb ua kom zoo dua qhov loj ntawm lub rooj vag, qhov loj ntawm tus khiav, thiab thaj chaw txias kom ntseeg tau tias muaj kev sau sib xws thiab txias sai, sib xws."

 

Lub plawv ntawm cov khoom: Kev xaiv cov khoom siv

Kev xaiv cov khoom siv yog qhov tseem ceeb rau kev ua tau zoo thiab tus nqi. Rau qhov project no, Ansix Tech thiab nws cov neeg siv khoom tau xaiv ib hom PP Homopolymer tshwj xeeb (piv txwv li, qib zoo li Borealis' HG245MO lossis ib qho sib npaug los ntawm Sinopec). Qhov kev xaiv no yog ua tib zoo xav:

 

Kev Pom Tseeb & Kev Huv Si: Cov khoom siv kho mob PP homopolymer muaj kev pom tseeb zoo heev, tseem ceeb rau kev pom cov qauv. Nws ua raws li USP Class VI thiab ISO 10993 cov qauv rau kev sib raug zoo ntawm lub neej, uas tsis tuaj yeem sib tham tau hauv kev tshawb fawb txog lub neej.

 

Kev Tiv Thaiv Tshuaj: PP tiv taus ntau yam tshuaj lom neeg hauv chaw kuaj mob thiab cov kuab tshuaj yam tsis muaj kev ntxhov siab.

 

Kev ua kom tsis txhob kub hnyiab: Nws tuaj yeem tiv taus cov voj voog ua kom tsis muaj zog ntau zaus (121 ° C) yam tsis muaj kev hloov pauv tseem ceeb.

 

Kev Ua & Tus Nqi: Qhov tseem ceeb, PP ua cov txheej txheem ntawm qhov kub qis dua piv rau lwm txoj hauv kev xws li COP/COC polymers, txo kev siv hluav taws xob. Nws muaj ntau yam thiab tus nqi khoom siv qis dua ncaj qha tsav tus nqi kawg. "Los ntawm kev tsim cov khoom siv pheej yig xws li PP kom ua tau raws li cov qauv kev ua tau zoo, peb xa 90% ntawm kev ua haujlwm ntawm cov polymers txawv teb chaws ntawm 50% ntawm tus nqi," Michael Wang, Ansix Tech's CEO hais.

 

Lub Crucible: Kev Sib Tw Tsim Khoom Thiab Kev Ua Khoom

Kev txhais cov qauv digital zoo kawg nkaus rau hauv cov hlau tawv yog qhov uas Ansix Tech txoj kev paub ci ntsa iab. Kev xaiv cov hlau pwm yog qhov tseem ceeb heev. Rau cov qhov thiab cov ntxig rau hauv plawv uas raug hnav ntau thiab xav tau kev txhuam kom meej, Stavax ESR (AISI 420 hloov kho) lossis Nak80 cov hlau tsis xeb iav tau raug xaiv. Cov no muaj kev tiv thaiv corrosion zoo dua, qhov nyuaj sib xws (48-52 HRC), thiab tuaj yeem ua tiav qhov chaw ze-optical kom ntseeg tau tias yooj yim tso tawm thiab tsis lo.

 

Cov txheej txheem ua pwm yog ib qho kev sib xyaw ua ke ntawm kev siv tshuab siab heev:

 

Kev Siv Tshuab Rough Machining: CNC milling ntawm lub hauv paus pwm yooj yim thiab cov ntxig blocks los ntawm forged steel billets.

 

Kev Kho Mob Kub: Yuav kom ua tiav qhov xav tau ntawm lub hauv paus hardness thiab toughness.

 

Kev Ua Haujlwm Zoo: Kev ua haujlwm ceev 5-axis CNC los tsim cov qauv tseem ceeb thiab qhov chaw.

 

Kev Siv Tshuab Me Me: Theem tseem ceeb tshaj plaws. Siv cov tshuab Sodick lossis Makino EDM uas muaj qhov tseeb heev, cov duab conical thiab cov yam ntxwv me me tau raug xeb rau hauv cov hlau tawv nrog qhov tseeb sub-micron. "Qhov taper ntawm sab hauv lub raj yuav tsum zoo meej; qhov kev hloov pauv ntawm ib feem kaum ntawm ib qib yuav ua rau ejection tsis ua haujlwm lossis phab ntsa thickness hloov pauv," piav qhia Master Toolmaker Zhang.

 

Kev Txhuam thiab Kev Tsim Qauv: Kev txhuam tes thiab kev txhuam tsis siv neeg ua rau cov qhov chaw muaj qhov tiav Ra ​​

 

Cov Qauv Tseem Ceeb:

 

Lub Tshuab Txias: Lub tshuab baffle-thiab-bubbler tau tsim ncaj qha tom qab cov pins ntev, nyias kom rho tawm cua sov tau zoo. Kev txias tsis sib npaug yog tus yeeb ncuab ntawm lub sijhawm voj voog thiab ua rau warpage. Lub kaw lus zoo tshaj plaws tuaj yeem txiav lub sijhawm voj voog los ntawm 20-30%.

 

Lub Tshuab Khiav & Rooj Vag: Ib lub tshuab khiav kub uas sib npaug zoo (los ntawm cov hom lag luam zoo li Yudo lossis Hasco) tau siv, nrog rau lub qhov rooj koob rau txhua qhov khoob. Qhov no tshem tawm cov khib nyiab khov kho, ua kom cov khoom siv viscosity sib xws ntawm qhov chaw txhaj tshuaj, thiab tso cai rau kev tswj hwm qhov khoob ntawm txhua tus. Lub rooj vag tau muab tso rau ntawm lub hauv paus ntawm lub raj kom txo qis qhov pom.

 

Lub Tshuab Ejection: Kev sib npaug ntawm lub zog thiab kev ua kom zoo nkauj. Ib qho array ntawm micro-ejector pins (me me li 0.8 hli hauv txoj kab uas hla) thiab lub tes tsho ejectors thawb lub raj tawg yooj yim tawm ntawm lub hauv paus pin yam tsis muaj kev cuam tshuam. Ejector stroke thiab qhov ceev tau calibrated meej.

 

Kev Tswj Xyuas Cov Txheej Txheem: Kev Sib Tw Txhaj Tshuaj Molding & Kev Txhim Kho

Kev pwm qhov kawg tau muaj nws cov teeb meem. "Cov teeb meem tseem ceeb yog kev txhaj tshuaj luv luv (kev sau tsis tiav), kev sib txhuam vim muaj kev ntxhov siab sab hauv, thiab qhov rooj vag," tus thawj coj tsim khoom Li Hua hais. "Kev sau ib lub qhov 0.2ml los ntawm lub rooj vag uas khov tawm hauv milliseconds yuav tsum tau tswj hwm qhov ceev ntawm kev txhaj tshuaj thiab qhov siab ntawm lub raj mis."

 

Ansix Tech txoj kev ua kom zoo dua qub tsom mus rau kev txhim kho kev ua haujlwm zoo thiab kev tswj tus nqi:

 

Txo Lub Sijhawm Ua Haujlwm: Los ntawm kev ua kom zoo dua cov kav dej txias thiab cov txheej txheem (qhov kub ntawm pwm qis dua los ntawm kev ua kom txias zoo, lub zog ntim khoom raug), lub sijhawm ua haujlwm tau txo qis. Kev txuag ib pliag ntawm pwm 64-qhov ua rau muaj ntau pua txhiab daim ntxiv hauv ib hlis.

 

Kev Txo Cov Khoom Siv: Kev kho qhov kub ntawm cov khoom kub thiab qhov hloov pauv ntawm qhov txhaj tshuaj mus rau qhov siab ntawm cov khoom ntim yuav luag tshem tawm cov kev txhaj tshuaj luv luv thiab lub teeb ci ntsa iab, thawb First Pass Yield (FPY) siab dua 99.5%.

 

Kev Siv Hluav Taws Xob Zoo: Kev khiav lub thoob ntawm qhov kub qis tshaj plaws rau PP (feem ntau nyob ib puag ncig 200-220 ° C) thiab siv cov tshuab txhaj tshuaj servo-electric txo kev siv hluav taws xob los ntawm kwv yees li 35% piv rau cov tshuab hydraulic qub.

 

Tus Txheej Txheem Tsis Muaj Kev Sib Tw: Kev Tswj Xyuas Zoo & Kev Paub Tseeb

Txhua pawg ntawm cov raj xa dej raug kuaj xyuas nruj heev. Kev kuaj xyuas qhov ntev siv cov khoom sib piv pom kev thiab cov tshuab ntsuas sib koom ua ke (CMM). Kev meej thiab cov khoom zoo nkauj raug kuaj xyuas hauv qab lub teeb pom kev zoo. Kev ntsuam xyuas tseem ceeb suav nrog:

 

Kev Ntsuas Qhov Xaus: Siv lub zog rau cov raj kaw, uas muaj kua dej puv.

 

Lub hau kaw Torque: Ntsuas lub zog "snap" tas li siv cov ntsuas torque.

 

Kev Ntsuas Lub Zog Centrifugal: Tig cov raj ntawm RPM siab kom ntseeg tau tias muaj kev ruaj khov ntawm cov qauv.

 

Cov duab qhia txog Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC) taug qab cov yam ntxwv tseem ceeb hauv lub sijhawm tiag tiag, ua kom cov txheej txheem ruaj khov. "Peb lub hom phiaj yog kev xa khoom xoom qhov tsis zoo. Rau cov neeg siv khoom hauv chaw kuaj mob, kev sib xws yog qhov tseem ceeb ib yam li cov lus qhia tshwj xeeb," Tus Thawj Coj QA Zhao hais.

 

Qhov Kawg Mais: Kev Ntim Khoom thiab Kev Xa Khoom Sai

Nkag siab tias cov pwm yog ib feem ntawm txoj kev tseem ceeb ntawm cov neeg siv khoom tsim khoom, Ansix Tech tau tswj hwm tag nrho cov txheej txheem xa khoom sai. Cov pwm tau sib sau ua ke, kuaj, thiab lees paub hauv tsev. Rau kev xa khoom, nws tau ntxuav kom huv si, coated nrog anti-corrosion VCI, thiab ruaj ntseg mounted hauv lub thawv thauj khoom tsim tshwj xeeb, ua npuas ncauj-lined. Tag nrho cov ntaub ntawv - cov duab kos duab, daim ntawv pov thawj khoom siv, phau ntawv qhia txij nkawm - tau npaj digitally thiab lub cev.

 

Txij thaum pib tsim qauv mus txog rau thaum xa cov pwm uas npaj txhij rau kev tsim khoom thiab cov khoom kuaj pom zoo, Ansix Tech ua tiav qhov project hauv 12 lub lis piam, lub sijhawm uas txo 4-6 lub lis piam ntawm cov qauv kev lag luam rau cov cuab yeej ntawm qhov nyuaj no.

 

Ansix Tech's Value Proposition: Kev Siv Nyiaj Txiag Engineering, Tsim Kev Ntseeg Siab Hauv

Qhov project pwm raj centrifuge PP 0.2ml qhia txog lub hom phiaj tseem ceeb ntawm Ansix Tech: ua tus khub tsim khoom muaj nqis, tsis yog tsuas yog tus neeg muab pwm xwb. "Peb qhov kev paub hauv kev lag luam qhia rau peb tias tus nqi tsis yog hais txog kev xaiv cov hlau pheej yig tshaj plaws lossis lub sijhawm ceev tshaj plaws," CEO Michael Wang xaus lus. "Nws yog hais txog tag nrho tus nqi ntawm kev muaj. Nws yog hais txog kev xaiv cov khoom siv zoo tshaj plaws uas ua tau raws li qhov tshwj xeeb yam tsis muaj kev tsim khoom ntau dhau, tsim cov pwm uas khiav tau zoo rau ntau lab lub voj voog nrog lub sijhawm tsis ua haujlwm tsawg kawg nkaus, thiab txhim kho cov txheej txheem kom tshem tawm txhua gram ntawm cov khib nyiab thiab txhua ob ntawm lub sijhawm voj voog. Qhov no yog li cas peb txo qis tus nqi ntawm feem ntau cov khoom rau peb cov neeg siv khoom."

 

Los ntawm kev paub txog kev sib koom ua ke ntawm kev tsim qauv, kev tshawb fawb txog cov khoom siv, kev tsim khoom kom raug, thiab kev tswj cov txheej txheem, Ansix Tech ua ntau dua li kev ua pwm. Nws muab cov thev naus laus zis tseem ceeb uas tso cai rau cov tuam txhab kuaj mob thiab cov neeg muag khoom siv hauv chaw kuaj mob kom muab cov khoom lag luam zoo, txhim khu kev qha ntawm tus nqi pheej yig, yog li ua kom kev tshawb fawb thiab kev xa khoom kho mob sai dua thoob ntiaj teb. Hauv lub ntiaj teb me me ntawm lub raj mis 0.2ml, Ansix Tech qhov cuam tshuam yog qhov loj heev.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog 0.2ml PP pob tshab centrifuge raj pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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