0.2ml PP yakajeka centrifuge chubhu mold
0.2ml PP yakajeka centrifuge chubhu mold
Kunyatsojeka Pachikero: Mukati Ansix Basa reTekinoroji reKuchinja Kuumbwa Kwezvinhu Zvidiki neChubhu yeCentrifuge ye0.2ml
Maitiro Ekugadzira Strategic, Material Science, uye Process Mastery Ari Kuderedza Mitengo MuLife Sciences Consumables
Shenzhen, China – Munyika ine hunyanzvi hwepamusoro uye inokurumidza yekutsvagisa sainzi yehupenyu, chubhu inoyerera yecentrifuge igamba risingazivikanwe. Iyi midziyo midiki, ine denderedzwa ndiyo inoshanda zvakanyanya mumarabhoritari pasi rese, yakakosha pakugadzirira sampuro, kutevedzana kweDNA, uye kuongororwa kwekuongorora. Pakati payo, chubhu ye 0.2ml inomiririra nhanho huru ye miniaturization, inoda kunyatsojeka kwakanyanya, kujeka kwemaziso, uye kuenderana kwakakwana mumavhoriyamu uko kutsauka kwe micron kunogona kukanganisa mhedzisiro. Kwemakumi emakore, maturusi ekugadzira majekiseni anodiwa kugadzira zvikamu izvi ave ari zviyeuchidzo zvekuoma kwemainjiniya, zvinowanzoenderana nemutengo wakakwira uye nguva refu yekutungamira.
Ansix Tech, nyanzvi mukugadzira mold nemazvo, iyo ichangobva kupedza chirongwa chakakosha: dhizaini, kugadzirwa, uye kutumirwa nekukurumidza kwemold ine cavitation yakakwira yechubhu yePolypropylene (PP) transparent centrifuge ye0.2ml. Chirongwa ichi chinopfuura kubudirira kwehunyanzvi; chidzidzo chekuti mainjiniya emazuva ano emold, pamwe nekunzwisisa kwakadzama kwezvinhu uye kugadzirisa maitiro, anogona kuderedza zvakanyanya mutengo weyuniti yezvinhu zvakakosha, zvichipa kukosha kwakakosha kune OEMs uye, pakupedzisira, munharaunda yekutsvagisa.
Ruzivo: Kugadzira Kukwana KweMicroscopic
Chirongwa ichi hachina kutanga papuratifomu yekushandira, asi munzvimbo yedhijitari yeCAD software. Dhizaini ye 0.2ml tube mold inzira yekuvandudza zvishoma. Chikamu chacho pachacho, chine madziro matete (anowanzo tarisa 0.25-0.35mm), mamakisi ekupedza, chisimbiso chekona chisingadonhe, uye chivharo chine hinged chinovhara ne torque yakafanana, chinopa matambudziko akawanda.
"Pfungwa huru yekugadzira yaive 'DFM (Design for Manufacturability) First,'" anotsanangura kudaro David Chen, Senior Project Engineer kuAnsix Tech. "Chinhu chega chega, kubva panzvimbo yegedhi kusvika padhayamita yepini yekuburitsa, chakaongororwa nekuda kwemhedzisiro yaro pakuumbwa, nguva yekutenderera, uye kugadziriswa kwezvishandiso kwenguva refu. Kune chikamu chidiki ichi, gedhi pacharo rinogona kukura kupfuura mamwe madziro. Kuenzanisa kumanikidzwa kwekuzadza, kufanana kwekutonhodza, uye masimba ekuburitsa mu64 kana 128-Mould yeBumbiro marongerwo acho ipuzzle ine mativi matatu."
Zvinhu zvakakosha zve Dhizaini yeFomu zvaisanganisira:
Kugadzika Kwepamusoro: Kuti pave nekubuda kwakanyanya kunoda kurongedza maburi zvakanaka mukati mehwaro hwechiumbwa. Ansix Tech yakashandisa dhizaini ye "H-pattern" yakafanana kuti ive nechokwadi chekuti kuzadza kwakaringana kubva mubhavhu repakati.
Zvinhu Zvidiki: Mitsetse midiki yekupedza uye zviratidzo zve alphanumeric pamuviri wechubhu zvinoumbwa zvakananga (zvakanyorwa). Izvi zvaida kushandiswa kwe high-precision EDM (Electrical Discharge Machining) uye laser etching pa cavity inserts kuti zvive ne display yakapinza uye yakasimba.
Pakati Nepakati Pakabatana: Madziro matete anoda kuti pave nekuenderana kwakakwana pakati pepakati (zvinoumba mukati mechubhu) nepaburi (zvinoumba kunze). Mapini ekutungamira anotungamirirwa uye makiyi akabatana ane ma tolerances ari pasi pema microns mashanu akatsanangurwa kudzivirira kupenya—purasitiki yakawandisa ichipinda mumutsara wekuparadzanisa.
Kubva paVirtual kusvika paFiziki: Kugadzira uye Kusimbisa
Asati acheka simbi, Ansix Tech yakashandisa nzira yakasimba yekuongorora simbi ichishandisa 3D-printed resin molds kuti ionekwe kuti inoshanda sei. "Izvi zvakabvumira mutengi kuti agone kubata machubhu, kuyedza kuti cap snap-fit, uye kuona kuti inoshanda sei," anodaro Chen. "Chero kugadziriswa kwe hinge living hinge geometry kana kuti cap interference kwakaitwa nedhijitari panguva ino, zvichichengetedza mavhiki enguva uye mari yekugadzirisa simbi yakaoma gare gare."
Panguva imwe chete, muenzaniso wedhijitari wakaongororwa zvakadzama nezveKugadzira Moldflow (DFM). Software yepamusoro yekufananidzira yakaratidza kuyerera kwePP yakanyungudutswa mumakona madiki.
"Ongororo iyi yakafanotaura mitsetse yeweld inogona kuitika, misungo yemhepo, uye, zvakanyanya kukosha, kutonhora kwakasiyana kunogona kutungamira kumavara ekudonha kana kunyura," anodaro Liu Wei, Ansix Tech's Simulation Analyst. "Takadzokorora marongerwo enzira yekutonhodza nedhijitari kashanu. Kune chikamu chakajeka, chero zvikanganiso zvinoonekwa senge mitsetse yekuyerera kana mhute zvinorambwa. Simulation iyi yakatibvumira kugadzirisa saizi dzegedhi, dhayamita dzerunner, uye nzvimbo dzekutonhodza kuti ive nechokwadi chekuti inozadzwa zvakaenzana uye inotonhodza nekukurumidza."
Chinonyanya Kukosha: Kusarudzwa Kwezvinhu
Kusarudzwa kwezvinhu kwakakosha pakushanda uye mutengo. Pachirongwa ichi, Ansix Tech nemutengi wayo vakasarudza PP Homopolymer chaiyo (semuenzaniso, giredhi rakaita seBorealis' HG245MO kana yakaenzana neSinopec). Kusarudzwa uku kwakaitwa nemaune:
Kujeka & Kuchena: Homopolymer yePP yepamusoro-soro inopa kujeka kwakanaka kwemaziso, kwakakosha kuti sample ionekwe. Inoenderana neUSP Class VI neISO 10993 standards ye biocompatibility, iyo isingakurukurwe mune zvesainzi yehupenyu.
Kusabatwa nemakemikari: PP inotsungirira makemikari akasiyana-siyana emurabhoritari uye zvinonyungudutsa pasina kupwanyika kwesimba.
Kugona Kuzvibatanidza: Inogona kutsungirira kudzokororwa kwekuvhiyiwa kwemhepo (121°C) pasina kuchinja kukuru.
Kugadzira & Mutengo: Chinonyanya kukosha ndechekuti, PP inogadzira zvinhu patembiricha yakaderera kana tichienzanisa nezvimwe zvinoshandiswa zvakaita sema polymer eCOP/COC, zvichideredza kushandiswa kwesimba. Kuwanikwa kwayo kwakapararira uye mutengo wakaderera wezvinhu zvakabikwa zvinoderedza mutengo wekupedzisira. "Nekugadzira zvinhu zvinodhura zvishoma senge PP kuti zvienderane nezvinodiwa zvepamusoro, tinounza 90% yekushanda kwema polymer ekunze pa50% yemutengo," anodaro Michael Wang, CEO weAnsix Tech.
Chinokuvadza: Matambudziko Ekugadzira uye Kugadzirisa Mould
Kushandura dhizaini yedhijitari isina chainopomerwa kuita simbi yakaoma ndipo panoonekwa ruzivo rweAnsix Tech. Kusarudzwa kwesimbi yemhando yemold kwaikosha. Kune simbi dzine mativi maviri nepakati dzinoshandiswa zvakanyanya uye dzinoda kupenya kwakanaka kuti dzive dzakajeka, Stavax ESR (AISI 420 modified) kana Nak80 simbi dzisina ngura dzakagadzirwa negirazi dzakagadzirwa neNak80 dzakasarudzwa. Idzi dzinodzivirira ngura zvakanyanya, kuomarara kwakasimba (48-52 HRC), uye dzinogona kuita kuti pave nependi-optical surface finish kuti ive nechokwadi chekuti zvikamu zvinobuda zviri nyore uye kuti hapana kunamira.
Kufambiswa kwebasa rekugadzira mold kwaive symphony yemichina yepamusoro:
Kugadzira Machining Asina Kunaka: Kugadzira CNC kubva pachigadziko chemold uye kuisa mabhuroko kubva pazvibato zvesimbi zvakagadzirwa.
Kurapa Kupisa: Kuti uwane kuomarara uye kusimba kwepakati kunodiwa.
Kugadzira Machining Nemazvo: Kugadzira CNC ine 5-axis CNC ine kumhanya kwakanyanya kuti igadzire geometries yepakati nepaburi.
Kugadzira Machini Madiki: Danho rakakosha zvikuru. Uchishandisa michina yeSodick kana Makino EDM yakanyatsogadzirwa, maumbirwo emakona uye zvinhu zvidiki zvakapwanyika kuita simbi yakaoma zvine hungwaru hwe sub-micron. "Kudzikira kwemukati mechubhu kwaifanira kunge kwakakwana; kutsauka kwechikamu chimwe mugumi chedhigirii kwaizokonzera kutadza kuburitsa mvura kana kuchinja ukobvu hwemadziro," anotsanangura Master Toolmaker Zhang.
Kupukuta & Kugadzira Magadzirirwo: Kupukuta nemaoko uye otomatiki kwakaita kuti nzvimbo dzine maburi dzisvike paRa
Magadzirirwo eSisitimu Akakosha:
Sisitimu Yokutonhodza: Sisitimu ye baffle-and-bubbler yakagadzirwa zvakananga kuseri kwemapini marefu, matete epakati kuti ibudise kupisa zvinobudirira. Kutonhodza kusina kuenzana ndiko muvengi wenguva yekufamba uye kunokonzera kukanganiswa. Sisitimu yakagadziriswa inogona kuderedza nguva yekufamba ne20-30%.
Sisitimu yeRunner & Gate: Sisitimu yerunner inodziya yakaenzana nekupisa (kubva kumhando dzakadai seYudo kana Hasco) yakashandiswa, ine mageti eneedle-valve egomba rega rega. Izvi zvinobvisa marara akaoma, zvinoita kuti zvinhu zvirambe zvakapfava panguva yekupinza, uye zvinobvumira kudzora gomba rega rega. Geti racho rakaiswa pasi pechubhu kuderedza zvisaririra zvekuona.
Sisitimu Yekuburitsa: Simba rakaenzana uye rakatsetseka. Mapini akasiyana-siyana e-micro-ejector (madiki se 0.8mm mudhayamita) uye maejector emaoko zvinosunda chubhu isina kusimba kubva papini yepakati pasina kukanganisa. Kurova nekumhanya kweEjector zvinoongororwa nemazvo.
Kugadzirisa Maitiro: Matambudziko eKugadzira Jekiseni & Kugadzirisa
Kugadzira chikamu chekupedzisira kwakava nematambudziko azvo. "Matambudziko makuru aive mapfupi (kuzadza kusina kukwana), warpage nekuda kwekumanikidzwa kwemukati, uye zvisaririra zvegedhi," anodaro Maneja weKugadzira Li Hua. "Kuzadza gomba re 0.2ml negedhi rinooma nechando mumamiliseconds kunoda kudzora kwakanyanya kumhanya kwejekiseni uye chimiro chekumanikidzwa."
Kugadzirisa maitiro eAnsix Tech kwakatarisana nekuvandudza mashandiro uye kudzora mitengo:
Nguva Yakaderedzwa Yekutenderera: Nekugadzirisa nzira dzekutonhodza uye ma process parameters (tembiricha yakaderera yeforoma inofambiswa nekutonhodza kwakanaka, kumanikidzwa kwakaringana kwekurongedza), nguva yekutenderera yakaderedzwa. Kuchengetedza kwesekondi imwe chete paforoma ine maburi makumi matanhatu nemana kunoshandura mazana ezviuru zvezvikamu pamwedzi.
Kuderedza Zvimedu: Kugadzirisa tembiricha dzinopisa uye nzvimbo yekuchinja kubva pakuisa jekiseni kuenda pakumanikidzwa kwepakeji zvakabvisa mashoti mapfupi neflash, zvichisundira First Pass Yield (FPY) pamusoro pe99.5%.
Kushanda Nesimba: Kuisa bharero patembiricha yakaderera yekunyunguduka kwePP (kazhinji inenge 200-220°C) uye kushandisa michina ye servo-electric injection molding yakaderedza kushandiswa kwesimba ne35% zvichienzaniswa nehurongwa hwekare hwe hydraulic.
Mutemo Usingachinji: Kudzora Hunhu & Kuvimbisa
Machubhu ese anoongororwa zvakasimba neQC. Kuongororwa kwehukuru hwechubhu kunoshandisa macomparators e optical uye michina yekuyera (CMM). Kujeka uye zvizoro zvinoongororwa nechiedza chinodzorwa. Miedzo yakakosha yekushanda inosanganisira:
Kuyedzwa kwekudonha kwemvura: Kuisa simba pamachubhu akavharwa, akazadzwa nemvura.
Torque yekuvhara chivharo: Kuyera simba re "snap" rinoenderana uchishandisa magauge e torque.
Kuedzwa kweSimba reCentrifugal: Machubhu ekutenderera ari paRPM yakakwira kuti ave nechokwadi chekuti chimiro chayo chakasimba.
Statistical Process Control (SPC) inoongorora maparamita akakosha panguva chaiyo, ichivimbisa kugadzikana kwemaitiro. "Chinangwa chedu ndechekupa zvinhu zvisina kukanganisa zvachose. Kune vatengi vemurabhoritari, kuenderana kwakakosha sezvinodiwa," anosimbisa QA Director Zhao.
Makiromita Ekupedzisira: Kurongedza uye Kutumira Nekukurumidza
Achinzwisisa kuti chiumbwa ichi chikamu chenzira yakakosha yekugadzirwa kwemutengi, Ansix Tech yakatarisira maitiro ese ekutumira nekukurumidza. Chiumbwa ichi chakaunganidzwa, chakatorwa sampuro, uye chakaongororwa mukati. Kuti chitumirwe, chakacheneswa nokungwarira, chakaputirwa neVCI inodzivirira ngura, uye chakaiswa zvakachengeteka mubhokisi rekufambisa rakagadzirwa nefoam. Magwaro ese—madhirowa edhizaini, zvitupa zvezvinhu, mabhuku ekugadzirisa—akagadzirwa nedhijitari uye nemuviri.
Kubva pakutanga kwekugadzira kusvika pakupa mold yakagadzirirwa kugadzirwa uye zvikamu zvemuenzaniso zvakabvumidzwa, Ansix Tech yakapedza chirongwa ichi mumavhiki gumi nemaviri, nguva inobvisa mavhiki mana kusvika matanhatu kubva pamitemo yeindasitiri kuti ive chishandiso chakaoma kudai.
Kukosha kweAnsix Tech: Mari yeUinjiniya Yapera, Kuvaka Kuvimbika Mu
Chirongwa che 0.2ml PP centrifuge mold chinosanganisira chinangwa chikuru cheAnsix Tech: kuva mubatsiri wekugadzira zvinhu, kwete kungova mutengesi wemold chete. "Ruzivo rwedu muindasitiri runotiudza kuti mutengo hausi wekusarudza simbi yakachipa kana nguva inokurumidza," anopedzisa CEO Michael Wang. "Zviri pamusoro pemutengo wese wekuva muridzi. Zviri pamusoro pekusarudza zvinhu zvakanakisisa zvinoenderana nezvinodiwa pasina kushandisa mainjiniya zvakanyanya, kugadzira mold inoshanda zvakanaka kwemamiriyoni ema cycles isina nguva yakawanda yekushanda, uye kugadzirisa maitiro ekuburitsa magiramu ese emarara uye sekondi yega yega yenguva ye cycle. Iyi ndiyo nzira yatinoderedza nayo zvakanyanya mutengo wezvikamu zvakawanda kune vatengi vedu."
Nekuziva kubatana kwakaoma pakati pekugadzira, sainzi yezvinhu, kugadzira zvinhu nemazvo, uye kudzora maitiro, Ansix Tech iri kuita zvinopfuura kugadzira mapundu chete. Iri kupa tekinoroji yekutanga inobvumira makambani ekuongorora nevatengesi vemarabhoritari kupa zvigadzirwa zvemhando yepamusoro uye zvakavimbika pamitengo iri nyore kuwana, nokudaro ichikurumidzisa kutsvagisa nekupa hutano pasi rose. Munyika yechubhu ye0.2ml isinganyanyi kuonekwa, simba reAnsix Tech rakakura zvikuru.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita ne 0.2ml PP transparent centrifuge tube mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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