Grille na gaba na Geely

Grille na gaba na Geely

 

Ingantaccen Injiniya: Yadda ake yi Ansix Fasaha ta ƙware a fannin fasahar sarrafa grille mai sarkakiya ta motoci

Fasaha da Kimiyya da ke Bayan Fuskar Gaba ta Motocin Zamani

A cikin gasar kera motoci, grille na gaba ya fi kama da salon salo. Ga kamfanoni kamar Geely, bayani ne mai sarkakiya na asali, muhimmin sashi na aikin iska, da kuma dandamali mai haɗakar na'urori masu auna firikwensin da haske. Yana samar da wannan babban tsari, mai mahimmanci a gani don tantancewa. ƙa'idodi Nauyin daidaito, dorewa, da kuma ƙarewa babban ƙalubale ne na injiniya. Ansix Tech, ƙwararre a fannin ƙera injection mai inganci, ta inganta tsarin ƙera grille na motoci wanda a lokaci guda ke ɗaga inganci kuma yana rage yawan kuɗin da abokan ciniki kamar Geely ke kashewa.

 

Falsafar kamfanin ta samo asali ne daga fahimtar gabaɗaya cewa ana ƙera ainihin ƙima a duk tsawon zagayowar rayuwar samfurin - tun daga ƙirar dijital ta farko zuwa ɓangaren da aka shirya don haɗuwa da Just-In-Time (JIT).

 

Mataki na 1: Tsarin Dijital da Kwarewar Kayan Dabaru

Tafiyar cikakken grille ta fara ne da fahimtar manufarta. Ga motocin Geely kamar Starry L, grille dole ne ya cimma kyakkyawan salo na gaba tare da tsarin iska mai hadewa, duk yayin da yake samar da madaidaicin wurin sanyaya na'urori masu auna sigina na Advanced Driver-Assistance Systems (ADAS) da kuma tabbatar da ingantaccen iskar iska mai sanyaya injin. Tsarin Ansix Tech ya fara ne da zurfafa bincike kan ainihin ƙira da buƙatun kasuwa na Geely, waɗanda aka rubuta su da kyau a cikin littattafan fasaha na tsarin jikin kamfanin.

 

Waɗannan ƙa'idodi sun bayyana komai tun daga juriyar mahaɗin da ke tattare da murfin da fitilun gaba zuwa ga haɗakar haɗuwa da manufofin sararin samaniya. Kalubalen farko shine fassara wannan ƙirar 3D mai kyau amma mai rikitarwa zuwa tsarin ƙera.

 

Tabbatar da Kama-da-wane tare da Binciken DFM da Moldflow

Ƙofar injiniya ta farko ita ce bincike mai tsauri na Tsarin Masana'antu (DFM), wanda aka gudanar ta amfani da manhajar CAE ta masana'antu kamar Moldflow. Wannan kwaikwayon yana bawa injiniyoyi damar gudanar da gwajin kama-da-wane, suna hasashen yadda robar da aka narke za ta ratsa cikin ramin mold da aka tsara.

 

Suna gano da kuma rage lahani a asalin dijital ɗinsu, kamar layukan walda (inda gaban kwararar ruwa ke haɗuwa, suna haifar da lahani na gani), alamun nutsewa (raguwa a kan sassa masu kauri), da tarkon iskar gas (wanda ke haifar da ƙonewa ko ɓarna). Ga babban ɓangare kamar grille, warpage saboda rashin daidaiton sanyaya da raguwa shine babban maƙiyi. Ta hanyar kwaikwayon wurare daban-daban na ƙofa, tsarin cikawa, da yanayin sanyaya, Ansix Tech na iya inganta ƙirar don rage lalacewa. A cikin wani akwati da aka rubuta don grille na abin hawa na kasuwanci, irin wannan ingantaccen CAE ya rage warpage zuwa ƙasa da 11.35 mm.

 

Zaɓin Kayan Dabaru: Daidaita Aiki da Tattalin Arziki

A lokaci guda, ƙungiyar ta zaɓi mafi kyawun kayan filastik - wani muhimmin ma'auni don aiki da kuma sarrafa farashi. Ga na'urorin lantarki na zamani, zaɓin yana da ɗan bambanci. Abubuwan da ke cikin na'urar Geely's Starry L grille suna amfani da polypropylene mai tasiri (PP) don daidaiton tauri, sassauci, da inganci, sau da yawa tare da ƙarewar baƙi na chrome ko gloss.

 

Ansix Tech tana daidaita matakin kayan da takamaiman aikace-aikacen. Ga grilles ɗin da ke buƙatar fenti na lantarki (wanda aka saba amfani da shi don haɗakar firikwensin), suna iya amfani da polymers na zamani, waɗanda ke da ikon sarrafa abubuwa kamar PPO/PA (Polyphthalamid), waɗanda ke kawar da buƙatar firikwensin mai ɗaukar hoto da kuma sauƙaƙe tsarin fenti na OEM. Don ƙarewa mai launin jiki ko mai sheƙi mai yawa, ana zaɓar ma'aunin ABS, PC/ABS, ko PMMA/ASA na musamman. Zaɓin dabarun yana guje wa ƙayyadaddun bayanai, yana tabbatar da ingantaccen aiki ba tare da ƙimar ƙimar da ba dole ba.

 

Tebur 1: Kayan Gasasshen Motoci da Kadarorinsu

 

Mataki na 2: Zuciyar Aikin - Daidaito Tsarin Motsa Jiki & Injiniya

Tare da ingantaccen samfurin dijital da aka zaɓa da kayan aiki, mayar da hankali kan ƙirƙirar ƙirar da ta dace sosai - mafi mahimmancin kayan aiki na jari. Tsarin Ansix Tech ya ƙunshi tsarin da suka dogara da juna, kowannensu an ƙera shi don tsawon rai, inganci, da kuma samar da sassa masu kyau.

 

Tsarin Tsarin Core don Manyan Tsarin Lissafi Masu Hadaka

Gilashin mota na zamani babban sashi ne mai siririn bango tare da tsari mai rikitarwa, wanda galibi yana da ramuka da ƙananan ramuka da yawa. Injiniyoyin Ansix Tech suna ƙera ƙira mai kyau don magance waɗannan ƙalubalen.

 

Tsarin Ƙofa da Mai Gudu: Domin cike wani ɓangare wanda zai iya wuce mm 1,300 a tsayi, tsarin mai gudu mai maki da yawa yana da mahimmanci. Ansix Tech sau da yawa yana amfani da fasahar Sequential Valve Gate (SVG), inda ƙofofi ke buɗewa da rufewa a cikin jerin shirye-shirye. Wannan yana sarrafa ci gaban gaba na narkewa, yana jagorantar kwararar ruwa yadda ya kamata don kawar da layukan walda da ake gani a cikin mahimman wurare masu kyau da kuma tabbatar da daidaiton cikawa don rage yaɗuwa.

 

Tsarin Sanyaya: Har zuwa kashi 70% na zagayowar allura an keɓe shi ne don sanyaya. Cire zafi iri ɗaya yana da matuƙar muhimmanci don sarrafa lokacin zagayowar da hana yaɗuwa. Ga grille mai rikitarwa, hanyoyin gargajiya masu haƙa madaidaiciya ba su isa ba. Ansix Tech tana ƙera tashoshin sanyaya masu tsari waɗanda ke bin tsarin 3D na ɓangaren gwargwadon iko. Bincike ya nuna cewa wannan hanyar na iya inganta daidaiton zafin jiki da sama da kashi 15% kuma ta rage lokutan zagayowar sosai. A wasu ƙira, ana amfani da hanyar haɗakar "tashoshi masu tsari + rijiyoyin ruwa" don kai hari ga wuraren da ke fuskantar taruwar zafi.

 

Fitar da Kaya & Tsarin Musamman: Ganin girman saman grille da kuma tsarin lissafi mai rikitarwa, tsarin fitar da kaya mai tsari yana da matuƙar muhimmanci. Yana amfani da haɗin fil ɗin fitar da kaya, hannayen riga, da kuma hanyoyin "lifter" da aka tsara musamman waɗanda ke nesa da ƙananan ramuka. Don ƙira masu ƙalubalen lissafi waɗanda ke buƙatar ɓoye layin rabuwa, ana iya amfani da hanyoyin layin rabuwa na ciki masu rikitarwa. Waɗannan sun haɗa da ayyukan haɗakar manyan masu ɗagawa, tubalan zamiya, da silinda masu amfani da ruwa don canza sashin ta hanyar roba yayin fitar da kaya, yana ba shi damar fita daga ƙananan ramuka ba tare da lahani a saman waje ba.

 

Fitar da Iska: Ingancin iska a ƙarshen hanyoyin kwarara yana da mahimmanci don hana tarkon iskar gas da ƙonewa, waɗanda sune lahani da aka saba gani a cikin manyan molds masu cike da sauri.

 

Zaɓin Karfe don Dorewa da Gamawa

Tsawon rai na mold yana da matuƙar muhimmanci ga samar da motoci masu yawan gaske. Ansix Tech tana zaɓar ƙarfe masu inganci bisa ga yawan samarwa, gogewar resin (misali, daga kayan da aka cika da gilashi), da kuma kammala saman da ake buƙata. Ga faranti na tsakiya da rami waɗanda ke fuskantar matsin lamba da lalacewa mai tsanani, ƙarfe masu tauri ko waɗanda aka riga aka taurare kamar P20 ko H13 sune mizanin dorewa. Ga yankunan da ke buƙatar cikakken bayani, ingantaccen gogewa, da tsawaita rayuwa don kiyaye saman "Class A" mara aibi akan grille, ana iya ƙayyade ƙarfe masu tsada kamar Stavax.

 

Mataki na 3: Daga Gwaji zuwa Ingantaccen Samarwa Mai Yawa

Sauya daga tsarin da aka gama zuwa samar da kayayyaki masu inganci shine inda tsarin ka'ida ya fuskanci ƙalubalen aiki. Wannan matakin an sadaukar da shi ne ga inganta tsarin aiki, samun inganci, da kuma tabbatar da inganci mai ƙarfi.

 

Tabbatar da Tsarin Samfura da Tsarin

Ana amfani da hotunan farko daga sabon mold don ƙirƙirar samfuran zahiri. Waɗannan sassan suna fuskantar bincike mai zurfi akan bayanan CAD na asali ta amfani da Injinan Aunawa na Coordinate (CMM) kuma an gwada su da kuɗin abin hawa ko abubuwan da ke kusa da su (hood, murfin bamper, fitilun kai). Wannan matakin ba wai kawai yana tabbatar da yanayin ɓangaren ba, har ma da sigogin gyaran farko.

 

Inganta Tsarin Aiki: Injin Inganci da Kula da Farashi

Gwaje-gwajen farko sun nuna wuraren da za a gyara. Ƙwarewar Ansix Tech ta haskaka wajen inganta tsarin ƙera kayan don rage farashin kowane ɓangare.

 

Rage Lokacin Zagaye: Kowace daƙiƙa da aka adana a kowace zagaye tana nufin tanadi mai yawa a kan aikin samarwa na ɗaruruwan dubban sassa. Ingantawa yana mai da hankali kan saurin allura, matsin lamba na marufi, da kuma, mafi mahimmanci, lokacin sanyaya. Tsarin sanyaya yanayi na zamani suna da mahimmanci a nan, inda Ansix Tech ta cimma raguwar lokacin zagaye da aka rubuta na 28-36% idan aka kwatanta da sanyaya na al'ada a cikin manyan ayyuka makamantan haka.

 

Rage Ginawa da Rage Ƙarfe a Kimiyya: Ansix Tech tana amfani da hanyar ƙera kayan kimiyya, ta amfani da dabaru kamar gyaran da aka cire da kuma sa ido kan matsin lamba a cikin rami a ainihin lokaci don kafa tagar aiki mai ƙarfi da za a iya maimaitawa. Na'urori masu auna matsin lamba suna lura da kowane hoto; idan lanƙwasa matsin lamba ta faɗi a wajen tagar "mai kyau", injin zai iya ƙin sashin ta atomatik. Wannan ingantaccen kula da ingancin gaba yana hana ɓangarorin da ba su da kyau motsawa ƙasa, yana rage yawan tarkace da kayan da ke da alaƙa da farashin sake sarrafawa.

 

Ingancin Makamashi: Inganta tsarin dumama (don ganga da mai gudu mai zafi) da kuma sanyaya yana rage yawan amfani da makamashin da mold ke yi. Masu fasaha suna daidaita yanayin zafi na ganga da saitunan hydraulic don nemo "wuri mai daɗi" inda ake rage amfani da makamashi ba tare da rage ingancin narkewa ko lokacin zagayowar ba.

 

Tebur na 2: Manufofin Ansix Tech don Rage Farashin Abokin Ciniki Mai Muhimmanci

 

Fa'idar Mai Rage Kuɗi Injiniya & Aiwatarwa Kai Tsaye ta Abokin Ciniki

Kudin Kayan Daidaita girman kayan; haɗa abubuwan da aka sake yin amfani da su; zaɓar maki waɗanda ke sarrafawa da sauri. Rage farashin kayan kai tsaye ga kowane ɓangare.

Lokacin Zagaye Inganta sanyaya ta hanyar amfani da hanyoyin daidaitawa; matakan gyara allura/marufi masu kyau; sarrafa rushewa ta atomatik. Babban fitarwa, ƙarancin farashin juyawa ga kowane sashi.

CAE na hasashen ɓarna da yawan amfanin ƙasa (Moldflow); sarrafa tsarin kimiyya tare da na'urori masu auna matsin lamba na rami; tagogi masu ƙarfi na tsari. Rage sharar kayan aiki, yawan amfanin farko da aka samu, da kuma rage ingancin amfani da kayan aiki.

Tsarin Kayan Aiki Tsawon Lokaci Zaɓin dabarun ƙarfe na mold mai inganci; ƙa'idodin kula da mold mai kyau. Rage farashin kayan aiki mai rahusa a kowane ɓangare tsawon rayuwar shirin.

Ingantaccen Tsarin Ƙasa don sauƙaƙe haɗawa (misali, kayan haɗin da aka haɗa); yana ba da damar yin fenti ba tare da faranti ba (kayan aiki masu amfani da wutar lantarki). Tanadin tanadi a cikin haɗawar abokin ciniki da ayyukan fenti.

Tabbatar da Inganci da Sarrafawa Mai Tsauri

Ga mai samar da motoci na mataki na 1, inganci ba za a iya yin sulhu a kai ba. Ansix Tech tana aiwatar da tsarin QC mai matakai da yawa wanda ya dace da ƙa'idodin motoci kamar CQI-23 Molding System Assessment. Wannan ya haɗa da Dubawa na Farko (FAI), Ci gaba da Kula da Tsarin Kididdiga (SPC) na manyan ma'auni, da kuma duba gani sosai don lahani a saman. Kowane rukunin samarwa ana iya bin diddiginsa gaba ɗaya, yana tabbatar da ɗaukar nauyi a duk faɗin sarkar samar da kayayyaki.

 

Mataki na 4: Ma'aunin Ƙarshe - Marufi da Isarwa Mai Inganci

Aikin ƙarshe na tsarin ƙera allurar yana da matuƙar muhimmanci kamar na farko. Sabon grid ɗin da aka ƙera yana da sauƙin kamuwa da ƙaiƙayi, ƙura, da kuma karkacewa.

 

Marufi don Cikakke

Ansix Tech tana amfani da marufi na kariya wanda aka tsara musamman. Wannan yakan ƙunshi hannayen riga masu laushi, marasa gogewa da kuma wuraren jigilar kaya na musamman ("dunnage") waɗanda ke hana sassan taɓa juna. Ga shirye-shiryen da ke da yawan gaske, suna saka hannun jari a cikin tsarin marufi na filastik mai ɗorewa, mai dawowa/mai sake amfani da shi wanda aka tsara musamman don manyan sassa masu laushi. Wannan tsarin rufewa yana kawar da sharar da za a iya zubarwa kuma yana ba da kariya mafi kyau.

 

Jigilar kayayyaki da Isar da Sauri

A cikin yanayin masana'antar JIT, aminci shine babban abu. Jajircewar Ansix Tech ta kai ga tsarin jigilar kayayyaki mara matsala, ta tabbatar da cewa kwararar kwararar gasassun ta yi daidai da jadawalin layin haɗa kayayyaki na Geely. Tsarin aikinsu mai sauƙi, ƙwarewar canje-canjen ƙira cikin sauri (QMC), da kuma hanyoyin da aka rubuta suna ba da damar amsawa da isar da kayayyaki cikin sauri, wanda ke ba da gudummawa ga sarkar samar da kayayyaki mai sauƙi da inganci ga abokan cinikinsu.

 

Kammalawa: Shawarar Darajar Fasaha ta Ansix - An ƙera Aminci da Farashi a Zuciya

Ƙirƙirar grille na gaba na Geely ya fi labarin masana'antu; shaida ce ga darajar ƙwarewa mai zurfi da haɗin gwiwar injiniya. Matsayin Ansix Tech ya wuce na mai samar da sassa masu sauƙi. Ta hanyar amfani da kwaikwayon ci gaba, kimiyyar kayan dabaru, injiniyan ƙira mai daidaito, da kuma hanyar inganta tsari gaba ɗaya, suna samar da mafita ta masana'antu wacce ke haɓaka aminci, sarrafa farashi, da kuma haifar da inganci a kowane mataki.

 

Yayin da masana'antar kera motoci ke hanzarta zuwa ga makomar lantarki da ta atomatik—inda kayan aikin waje kamar grilles ke haɗa ƙarin ayyuka da kuma ayyana asalin alama fiye da kowane lokaci—masu samar da kayayyaki kamar Ansix Tech sun tabbatar da cewa ana ƙirƙirar ƙimar gaske ba kawai a cikin ɓangaren filastik ba, har ma a cikin ƙwarewa, hangen nesa, da haɗin gwiwa da aka haɗa a cikin samarwarta. Suna tabbatar da cewa lokacin da motar Geely ta tashi daga layin, ra'ayinta na farko ya ginu ne akan tushe na daidaito, inganci, da kuma kyakkyawan farashi mai araha.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi Geely front bumper grille, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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