Geely lub tsheb pem hauv ntej bumper grille

Geely lub tsheb pem hauv ntej bumper grille

 

Kev Ua Zoo Tshaj Plaws Hauv Engineering: Yuav Ua Li Cas Ansix Tech Masters Tus Kws Tshaj Lij Txog Kev Ua Yeeb Yam Nyuaj ntawm Automotive Grille Txhaj Tshuaj Molding

Kev Kos Duab thiab Kev Tshawb Fawb Tom Qab Lub Pem Hauv Ntej ntawm Cov Tsheb Niaj Hnub Nim No

Hauv kev sib tw ua yeeb yam ntawm kev tsim tsheb, lub grille pem hauv ntej tsis yog tsuas yog ib qho cim style xwb. Rau cov hom lag luam zoo li Geely, nws yog ib qho lus piav qhia txog tus kheej, ib qho tseem ceeb ntawm kev ua tau zoo aerodynamic, thiab ib lub platform sib xyaw rau cov sensors thiab teeb pom kev zoo. Tsim cov hom loj no, qhov tseem ceeb pom kev kom raug. cov qauv ntawm qhov tseeb, kev ruaj khov, thiab kev ua tiav yog qhov kev sib tw engineering loj heev. Sawv cev rau qhov kev sib tw no yog Ansix Tech, tus kws tshaj lij hauv kev txhaj tshuaj molding siab, uas tau txhim kho cov txheej txheem rau kev tsim khoom siv tsheb uas tib lub sijhawm tsa qhov zoo thiab txo cov nqi tag nrho rau cov neeg siv khoom zoo li Geely.

 

Lub tuam txhab lub tswv yim yog los ntawm kev nkag siab tias qhov txiaj ntsig tiag tiag yog tsim los thoob plaws hauv lub voj voog khoom - txij li thawj qhov kev tsim digital mus rau qhov kawg ntim khoom npaj rau Just-In-Time (JIT) sib dhos.

 

Theem 1: Kev Tsim Kho Digital thiab Kev Paub Txog Cov Khoom Siv Tswv Yim

Txoj kev taug kev ntawm lub grille zoo meej pib nrog kev nkag siab tob txog nws lub hom phiaj. Rau Geely tsheb zoo li Starry L, lub grille yuav tsum ua tiav qhov zoo nkauj, futuristic aesthetic nrog kev sib xyaw ua ke aerodynamic contours, tag nrho thaum muab qhov tseeb mount rau Advanced Driver-Assistance Systems (ADAS) sensors thiab xyuas kom meej qhov zoo tshaj plaws cav txias airflow. Ansix Tech cov txheej txheem pib nrog kev sib koom tes tob tob rau hauv Geely tus qauv tsim thiab kev ua lag luam xav tau, uas tau sau tseg meej meej hauv lub tuam txhab lub cev system technical phau ntawv qhia.

 

Cov qauv no txhais txhua yam los ntawm qhov kev kam rau siab tseem ceeb ntawm lub hood thiab lub teeb taub hau mus rau qhov sib dhos thiab cov hom phiaj aerodynamic. Qhov kev sib tw thawj zaug yog txhais cov qauv tsim 3D zoo nkauj tab sis nyuaj no rau hauv daim ntawv qauv tsim tau.

 

Kev Txheeb Xyuas Virtual nrog DFM thiab Moldflow Analysis

Lub rooj vag engineering thawj zaug yog Kev Tsim Qauv rau Kev Tsim Khoom (DFM) kev tshuaj xyuas, ua los ntawm kev siv cov software CAE tus qauv kev lag luam xws li Moldflow. Qhov kev sim no tso cai rau cov engineers ua qhov kev sim virtual, kwv yees seb cov yas molten yuav mus ncig li cas los ntawm qhov pwm uas tau npaj tseg.

 

Lawv txheeb xyuas thiab txo qhov tsis zoo ntawm lawv cov keeb kwm digital, xws li cov kab vuam (qhov twg cov dej ntws sib ntsib, tsim cov qhov tsis zoo), cov cim dej (kev nyuaj siab hla cov ntu tuab), thiab cov pa roj (uas ua rau kub hnyiab lossis khoob). Rau ib feem loj xws li lub grille, warpage vim tsis sib xws txias thiab shrinkage yog tus yeeb ncuab tseem ceeb. Los ntawm kev sim cov chaw rooj vag sib txawv, cov qauv sau, thiab cov xwm txheej txias, Ansix Tech tuaj yeem ua kom zoo dua qhov tsim kom txo qis deformation. Hauv ib rooj plaub sau tseg rau lub tsheb thauj khoom lag luam, qhov kev ua kom zoo li CAE-tsav txo qhov warpage kom qis li 11.35 hli.

 

Kev Xaiv Khoom Siv Tseem Ceeb: Kev Sib Npaug ntawm Kev Ua Tau Zoo thiab Kev Lag Luam

Tib lub sijhawm ntawd, pab neeg xaiv cov khoom siv yas zoo tshaj plaws - qhov tseem ceeb rau kev ua tau zoo thiab kev tswj tus nqi. Rau cov tsheb niaj hnub no, qhov kev xaiv yog nuanced. Geely's Starry L grille Cheebtsam siv cov polypropylene (PP) uas muaj zog heev rau nws qhov sib npaug ntawm kev tawv, kev ywj pheej, thiab kev siv nyiaj tsawg, feem ntau nrog chrome lossis gloss dub tiav.

 

Ansix Tech kho cov qib khoom siv rau daim ntawv thov tshwj xeeb. Rau cov grilles uas xav tau electrostatic painting (feem ntau rau cov sensor housings), lawv siv tau cov polymers uas muaj conductive zoo li PPO/PA (Polyphthalamide), uas tshem tawm qhov xav tau conductive primer thiab ua kom yooj yim rau OEM painting. Rau cov xim ntawm lub cev lossis cov xim ci ntsa iab, cov qib ABS, PC/ABS, lossis PMMA/ASA tshwj xeeb raug xaiv. Qhov kev xaiv zoo zam kev ua kom pom tseeb dhau, ua kom muaj kev ua tau zoo tshaj plaws yam tsis muaj nqi rau cov khoom tsis tsim nyog.

 

Rooj 1: Cov Khoom Siv Grille Tsheb thiab Lawv Cov Khoom

 

Theem 2: Lub Plawv ntawm Kev Ua Haujlwm - Kev Ua Kom Tseeb Tsim pwm & Kev Tsim Kho

Thaum xaiv tus qauv digital thiab cov khoom siv uas tau lees paub lawm, qhov kev tsom mus rau kev tsim cov pwm uas muaj qhov tseeb siab - qhov tseem ceeb tshaj plaws ntawm cov khoom siv peev. Ansix Tech tus qauv tsim muaj ntau lub tshuab sib txuas, txhua lub tau tsim los rau lub neej ntev, ua haujlwm tau zoo, thiab tsim cov khoom zoo meej.

 

Kev Tsim Cov Txheej Txheem Tseem Ceeb rau Cov Qauv Loj, Nyuaj

Lub grille tsheb niaj hnub no yog ib qho loj, nyias-phab ntsa nrog cov qauv geometry nyuaj, feem ntau muaj ntau qhov qhib thiab undercuts. Ansix Tech engineers tsim cov pwm zoo heev los daws cov teeb meem no.

 

Lub Tshuab Gating & Runner: Yuav kom puv ib feem uas ntev tshaj 1,300 hli, lub tshuab multi-point hot runner yog qhov tseem ceeb. Ansix Tech feem ntau siv Sequential Valve Gate (SVG) technology, qhov twg cov rooj vag qhib thiab kaw raws li qhov programmed. Qhov no tswj cov yaj pem hauv ntej, ua kom zoo coj cov dej ntws kom tshem tawm cov kab weld pom hauv cov chaw zoo nkauj thiab xyuas kom meej tias muaj kev sib npaug ntawm kev sau kom txo qhov warpage.

 

Lub Tshuab Txias: Txog li 70% ntawm lub voj voog txhaj tshuaj yog mob siab rau kev txias. Kev rho tawm cua sov sib xws yog qhov tseem ceeb heev los tswj lub sijhawm voj voog thiab tiv thaiv kev sib tsoo. Rau lub grille nyuaj, cov channel ncaj-drilled ib txwm tsis txaus. Ansix Tech tsim cov channel txias conformal uas ua raws li 3D contours ntawm qhov chaw ze li sai tau. Kev tshawb fawb qhia tau hais tias txoj hauv kev no tuaj yeem txhim kho qhov kub sib xws ntau dua 15% thiab txo lub sijhawm voj voog. Hauv qee qhov kev tsim qauv, txoj hauv kev sib xyaw ntawm "conformal channels + dej qhov dej" yog siv los tsom mus rau thaj chaw uas muaj cua sov sib sau ua ke.

 

Kev Tawm thiab Cov Txheej Txheem Tshwj Xeeb: Vim tias lub grille thaj chaw loj thiab cov qauv geometry nyuaj, lub kaw lus tawm uas tau ua tib zoo txiav txim siab yog qhov tseem ceeb heev. Nws siv kev sib xyaw ua ke ntawm cov koob ejector, cov tes tsho, thiab cov txheej txheem "lifter" uas tsim tshwj xeeb uas tig tawm ntawm cov hauv qab. Rau cov qauv tsim nrog cov qauv geometry nyuaj uas xav tau zais cov kab sib cais, cov txheej txheem kab sib cais sab hauv nyuaj yuav siv tau. Cov no suav nrog kev ua haujlwm sib xws ntawm cov lifters loj, cov blocks swb, thiab cov thooj voos kheej kheej hydraulic los hloov pauv qhov khoom elastically thaum lub sijhawm tawm, tso cai rau nws tso tawm ntawm cov hauv qab yam tsis muaj qhov tsis zoo ntawm qhov chaw sab nraud.

 

Kev Tso Pa: Kev tso pa kom txaus thaum kawg ntawm txoj kev ntws yog qhov tseem ceeb heev kom tiv thaiv cov pa roj thiab kub hnyiab, uas yog cov teeb meem feem ntau tshwm sim hauv cov pwm loj thiab puv sai.

 

Kev Xaiv Hlau rau Kev Ruaj Ntseg thiab Kev Ua tiav

Qhov ntev ntawm cov pwm yog qhov tseem ceeb rau kev tsim khoom tsheb ntau. Ansix Tech xaiv cov hlau zoo tshaj plaws raws li qhov ntau lawm, kev sib txhuam ntawm cov resin (piv txwv li, los ntawm cov khoom siv iav), thiab qhov chaw tiav uas xav tau. Rau cov phaj plawv thiab qhov chaw uas raug kev nyuaj siab thiab hnav ntau, cov hlau ua ntej lossis cov hlau ua kom tawv xws li P20 lossis H13 yog tus qauv rau kev ruaj khov. Rau cov chaw uas xav tau cov ntsiab lus zoo heev, kev ua kom zoo dua, thiab lub neej ntev kom tswj tau qhov chaw "Class A" zoo meej ntawm lub grille, cov hlau pwm stainless zoo tshaj plaws xws li Stavax yuav raug teev tseg.

 

Theem 3: Los ntawm Kev Sim Mus Rau Kev Tsim Khoom Loj Zoo Tshaj Plaws

Kev hloov pauv ntawm cov pwm tiav lawm mus rau qhov ruaj khov thiab muaj ntau yam khoom tsim tawm yog qhov uas kev npaj tswv yim ntsib kev cov nyom hauv kev ua haujlwm. Theem no yog mob siab rau kev ua kom zoo dua qub, kev ua haujlwm tau zoo, thiab kev ruaj ntseg zoo.

 

Kev Txheeb Xyuas Qauv thiab Kev Tsim Qauv

Cov duab thawj zaug los ntawm cov pwm tshiab yog siv los tsim cov qauv qauv. Cov khoom no raug kuaj xyuas nruj nrog cov ntaub ntawv CAD tswv siv cov Tshuab Ntsuas Sib Koom Tes (CMM) thiab raug sim haum rau cov bucks tsheb lossis cov khoom sib ze (lub kaus mom, lub hau bumper, lub teeb taub hau). Theem no lees paub tsis yog qhov geometry ntawm cov khoom xwb, tab sis kuj yog cov qauv pwm pib.

 

Kev Txhim Kho Cov Txheej Txheem: Lub Cav ntawm Kev Ua Haujlwm Zoo thiab Kev Tswj Xyuas Tus Nqi

Cov kev sim thawj zaug qhia txog cov chaw uas yuav tsum tau kho kom zoo. Ansix Tech txoj kev txawj ntse ci ntsa iab hauv kev ua kom zoo dua cov txheej txheem molding kom txo tus nqi ib feem.

 

Txo Lub Sijhawm Ua Haujlwm: Txhua ob vib nas this uas txuag tau ib zaug ua rau txuag tau ntau dua li kev tsim khoom ntau pua txhiab qhov. Kev ua kom zoo dua tsom mus rau qhov ceev ntawm kev txhaj tshuaj, lub zog ntim khoom, thiab, qhov tseem ceeb tshaj plaws, lub sijhawm txias. Cov txheej txheem txias conformal siab heev yog qhov tseem ceeb ntawm no, nrog Ansix Tech ua tiav cov ntaub ntawv txo lub sijhawm ua haujlwm ntawm 28-36% piv rau kev txias ib txwm muaj hauv cov haujlwm loj zoo sib xws.

 

Kev Tsim Khoom Siv Txuj Ci thiab Kev Txo Cov Khoom Siv Uas Tsis Tau Ua: Ansix Tech siv txoj kev tsim khoom siv txuj ci, siv cov txheej txheem xws li kev tsim khoom tsis sib txuas thiab kev saib xyuas lub qhov siab ntawm lub qhov kom tsim tau lub qhov rais ua haujlwm ruaj khov thiab rov ua dua. Cov cuab yeej ntsuas lub qhov siab saib xyuas txhua qhov txhaj tshuaj; yog tias qhov nkhaus siab poob sab nraum lub qhov rais "zoo", lub tshuab tuaj yeem tsis lees txais qhov khoom. Kev tswj xyuas zoo no tiv thaiv cov khoom tsis zoo kom tsis txhob txav mus rau hauv qab, txo cov nqi pov tseg thiab cov khoom siv thiab cov nqi rov ua dua.

 

Kev Siv Hluav Taws Xob Zoo: Kev ua kom lub cua sov zoo tshaj plaws (rau lub thoob thiab lub tshuab cua sov) thiab cov tshuab cua txias txo cov pwm siv hluav taws xob tag nrho. Cov kws tshaj lij kho qhov kub ntawm lub thoob thiab cov chaw hydraulic kom nrhiav tau "qhov chaw zoo" uas siv hluav taws xob tsawg tshaj plaws yam tsis muaj kev cuam tshuam rau qhov zoo ntawm kev yaj lossis lub sijhawm voj voog.

 

Rooj 2: Ansix Tech cov kev pab cuam rau kev txo tus nqi ntawm cov neeg siv khoom tseem ceeb

 

Kev Tsim Kho Lever thiab Kev Ua Haujlwm Uas Txuag Tau Tus Nqi, Kev Pabcuam Ncaj Qha Rau Cov Neeg Siv Khoom

Tus Nqi Khoom Siv Tsim cov ntaub ntawv raws li qhov loj me; suav nrog cov khoom siv rov ua dua tshiab uas tau pom zoo; xaiv cov qib uas ua tiav sai dua. Tus nqi khoom siv ncaj qha qis dua rau ib feem.

Lub Sijhawm Ua Haujlwm Kho Kom Zoo Dua Qhov Txias Nrog Cov Conformal Channels; Kho Kom Zoo Dua Cov Theem Txhaj Tshuaj/Ntim Ntim; Ua Kom Demolding Tsis Siv Neeg. Throughput Siab Dua, Tus Nqi Hloov Pauv Qis Dua Rau Ib Feem.

Cov Khoom Siv Pov Tseg & Cov Khoom Uas Kwv Yees Tau (Moldflow); kev tswj cov txheej txheem tshawb fawb nrog cov sensors siab qhov cavity; cov qhov rai txheej txheem ruaj khov. Cov khoom pov tseg tsawg dua, cov khoom xa tuaj thawj zaug siab dua, txo cov nqi zoo.

Kev Siv Tau Ntev Kev xaiv cov hlau pwm zoo tshaj plaws; cov txheej txheem saib xyuas pwm kom zoo. Tus nqi cuab yeej txo qis rau ib feem thoob plaws lub neej ntawm qhov kev pab cuam.

Kev Ua Haujlwm Zoo Tom Qab Tsim kom yooj yim sib dhos (piv txwv li, kev sib dhos ua ke); ua kom pleev xim yam tsis muaj primer (cov ntaub ntawv conductive). Kev txuag nyiaj hauv kev sib dhos thiab kev pleev xim ntawm tus neeg siv khoom.

Kev Tswj Xyuas Zoo thiab Kev Tswj Xyuas Zoo

Rau cov neeg muag khoom tsheb theem 1, qhov zoo tsis tuaj yeem sib tham tau. Ansix Tech siv ntau txheej QC txoj cai ua raws li cov qauv tsheb xws li CQI-23 Molding System Assessment. Qhov no suav nrog Kev Tshuaj Xyuas Khoom Thawj Zaug (FAI), Kev Tswj Xyuas Txheej Txheem Txheeb Xyuas Txuas Ntxiv (SPC) ntawm cov qhov loj me tseem ceeb, thiab kev tshuaj xyuas pom tseeb rau qhov tsis zoo ntawm qhov chaw. Txhua pawg ntau lawm tuaj yeem taug qab tag nrho, ua kom muaj kev lav phib xaub thoob plaws hauv cov khoom xa tuaj.

 

Theem 4: Qhov Kawg Mais - Kev Ntim Khoom thiab Kev Xa Khoom Txhim Khu Kev

Qhov kawg ntawm cov txheej txheem txhaj tshuaj molding tseem ceeb ib yam li thawj zaug. Lub grille tshiab uas tau pwm tshiab yuav yooj yim raug khawb, plua plav, thiab cuam tshuam.

 

Ntim Khoom Rau Kev Zoo Tag Nrho

Ansix Tech siv cov khoom ntim khoom tiv thaiv uas tsim tshwj xeeb. Qhov no feem ntau muaj cov tes tsho mos mos, tsis muaj kev sib txhuam thiab cov khib nyiab thauj khoom tshwj xeeb ("dunnage") uas tiv thaiv cov khoom kom tsis txhob kov ib leeg. Rau cov kev pab cuam ntau, lawv nqis peev rau hauv cov txheej txheem ntim khoom yas uas ruaj khov, rov qab tau / rov siv dua uas tsim tshwj xeeb rau cov khoom loj, rhiab heev. Lub kaw lus kaw no tshem tawm cov khib nyiab pov tseg thiab muab kev tiv thaiv zoo dua.

 

Kev Thauj Khoom thiab Kev Xa Khoom Sai

Hauv ib puag ncig kev tsim khoom JIT, kev ntseeg tau yog qhov tseem ceeb. Ansix Tech txoj kev cog lus nthuav dav mus rau kev xa khoom tsis muaj teeb meem, xyuas kom meej tias cov khoom siv grilles zoo meej sib haum nrog Geely cov kab sib dhos. Lawv cov txheej txheem ua haujlwm yooj yim, kev paub txog kev hloov pwm sai (QMC), thiab cov txheej txheem sau tseg ua rau muaj kev teb sai thiab kev xa khoom, pab txhawb rau cov khoom xa tuaj zoo thiab ua haujlwm tau zoo rau lawv cov neeg siv khoom.

 

Xaus Lus: Lub Tswv Yim Txog Tus Nqi ntawm Ansix Tech - Kev Txhim Kho Kev Ntseeg Tau Uas Tau Tsim Los Nrog Tus Nqi Hauv Siab

Kev tsim lub Geely lub grille pem hauv ntej tsis yog ib zaj dab neeg tsim khoom xwb; nws yog ib qho pov thawj rau qhov tseem ceeb ntawm kev tshwj xeeb thiab kev koom tes hauv engineering. Ansix Tech lub luag haujlwm hla dhau qhov ntawm tus neeg muab khoom yooj yim. Los ntawm kev siv kev sim ua ntej, kev tshawb fawb txog cov khoom siv, kev tsim pwm precision, thiab txoj hauv kev holistic rau kev ua kom zoo dua qub, lawv xa cov kev daws teeb meem tsim khoom uas txhim kho kev ntseeg siab, tswj tus nqi, thiab tsav kev ua haujlwm zoo ntawm txhua theem.

 

Thaum kev lag luam tsheb nrawm mus rau yav tom ntej fais fab thiab tsis siv neeg - qhov twg cov khoom sab nraud xws li grilles sib xyaw ua ke ntau dua kev ua haujlwm thiab txhais lub npe lag luam ntau dua li yav dhau los - cov neeg muab khoom zoo li Ansix Tech ua pov thawj tias tus nqi tiag tiag tsis yog tsim los ntawm cov khoom yas xwb, tab sis kuj nyob rau hauv kev txawj ntse, kev pom kev yav tom ntej, thiab kev koom tes uas muaj nyob hauv nws cov khoom tsim tawm. Lawv xyuas kom meej tias thaum lub tsheb Geely dov tawm ntawm kab, nws qhov kev xav thawj zaug yog tsim los ntawm lub hauv paus ntawm kev ua haujlwm tsis tu ncua, zoo, thiab kev ua tau zoo.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Geely lub tsheb pem hauv ntej lub grille, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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