Grille yepamberi yeGeely

Grille yepamberi yeGeely

 

Hunyanzvi hweUinjiniya: Sei Ansix Tech Inyanzvi Hunyanzvi Hwakaoma hweMotokari Grille Injection Molding

Unyanzvi neSainzi Zviri Kuseri kweMotokari dzeMazuva Ano

Mumakwikwi ekugadzira mota, grille yepamberi inopfuura kungova chiratidzo chechimiro. Kune mabrandi akaita seGeely, ipfungwa yakaoma yekuziva, chinhu chakakosha pakushanda kwemhepo, uye chikuva chakabatanidzwa chemasensa nemwenje. Ichigadzira chikamu ichi chikuru, chinoonekwa zvakanyanya kune chakaoma. mitemo Kunyatsorurama, kugara kwenguva refu, uye kupedzisa idambudziko guru reinjiniya. Ansix Tech, nyanzvi mukugadzira majekiseni emhando yepamusoro, iyo yakavandudza maitiro akazara ekugadzira magrille emotokari ayo anosimudzira mhando uye anoderedza zvakanyanya mutengo wese wevatengi vakaita seGeely.

 

Pfungwa yekambani iyi yakadzika midzi mukunzwisisa kwakazara kuti kukosha kwechokwadi kunogadzirwa muhupenyu hwese hwechigadzirwa—kubva pakugadzirwa kwekutanga kwedhijitari kusvika pachikamu chekupedzisira chakagadzirwa chakagadzirirwa kugadzirwa kweJust-In-Time (JIT).

 

Chikamu 1: Dhijitari Genesis uye Strategic Material Mastery

Rwendo rwegrille yakakwana runotanga nekunzwisisa kwakadzama chinangwa chayo. Kune mota dzeGeely dzakadai seStarry L, grille inofanira kuwana runako rwakanaka, rwemangwana rune magadzirirwo akabatanidzwa emhepo, zvese izvi zvichipa chigaro chakarurama cheAdvanced Driver-Assistance Systems (ADAS) sensors uye kuona kuti mhepo inotonhorera zvakanaka muinjini. Maitiro eAnsix Tech anotanga nekubatana zvakadzama mukugadzira kwakasimba kweGeely uye zvinodiwa pamusika, izvo zvakanyorwa zvakanyatsonaka mumabhuku ehunyanzvi ekambani.

 

Matanho aya anotsanangura zvese kubva pakugadzirisa kwakakosha kwenzvimbo ine hood nemwenje yemusoro kusvika pakubuda kwemagetsi uye zvinangwa zveaerodynamic. Dambudziko rekutanga nderekushandura dhizaini iyi ye3D inoyevedza asi yakaoma kuita plain inogadzirwa.

 

Kusimbiswa kweVirtual neDFM uye Moldflow Analysis

Gedhi rekutanga reinjiniya iongororo yakasimba yeDesign for Manufacturability (DFM), inoitwa uchishandisa software yeCAE yakafanana neMoldflow. Iyi simulation inobvumira mainjiniya kuita bvunzo chaiyo, vachifanotaura kuti purasitiki yakanyungudutswa ichafamba sei nepakati pechiumbwa chakarongwa.

 

Vanoona uye vanoderedza zvikanganiso zvinogona kuitika kubva pamavambo avo edhijitari, zvakaita semitsetse yeweld (apo mafambiro emvura anosangana, zvichigadzira zvikanganiso zvinoonekwa), mavanga ekunyura (kuderera kwezvikamu zvakakora), uye misungo yegesi (inokonzera kutsva kana maburi). Kune chikamu chikuru senge grille, warpage nekuda kwekutonhora kusina kuenzana uye kuderera ndiyo muvengi mukuru. Nekutevedzera nzvimbo dzakasiyana dzegedhi, mapatani ekuzadza, uye mamiriro ekutonhodza, Ansix Tech inogona kugadzirisa dhizaini kuti ideredze kushanduka. Mune imwe nyaya yakanyorwa yegrille yemotokari yekutengeserana, kugadzirisa kwakadaro kunotungamirwa neCAE kwakaderedza warpage kusvika pa11.35 mm.

 

Kusarudzwa Kwezvinhu Zvine Hurongwa: Kuenzanisa Kushanda Nehupfumi

Panguva imwe chete, timu inosarudza purasitiki yakakodzera—chinhu chakakosha pakushanda kwayo uye kudzora mutengo. Kune magrille emotokari emazuva ano, sarudzo yacho yakasiyana. Zvikamu zvegrille zveGeely's Starry L zvinoshandisa polypropylene (PP) ine simba guru nekuda kwekusimba kwayo, kuchinjika, uye kushanda kwayo zvakanaka, kazhinji ne chrome kana gloss black finishes.

 

Ansix Tech inogadzirisa giredhi rezvinhu zvinoenderana nekushandiswa kwayo. Kune magrille anoda pendi yemagetsi (inowanzo shandiswa pakuvaka ma sensor), anogona kushandisa mapolymer epamusoro, anotungamira mukufambisa mhepo akaita sePPO/PA (Polyphthalamide), ayo anobvisa kudiwa kweprimer yekufambisa mhepo uye anorerutsa maitiro ekupenda eOEM. Kune mafinisheni ane ruvara rwemuviri kana asina pendi yakasviba zvakanyanya, magiredhi eABS, PC/ABS, kana PMMA/ASA akasarudzwa. Sarudzo yehunyanzvi inodzivirira kutsanangurwa kwakawandisa, ichivimbisa kushanda zvakanaka pasina muripo wezvinhu zvisingadiwi.

 

Tafura 1: Zvinhu Zvakajairika zveGrille yeMoto uye Hunhu Hwazvo

 

Chikamu chechipiri: Mwoyo weKushanda - Kunyatsorongeka Dhizaini yeFomu & Uinjiniya

Nekusarudzwa kwemodhi yedhijitari yakasimbiswa uye zvinhu, chinangwa chinoshanduka pakugadzira mold yakanyatsogadzirwa—chinhu chimwe chete chakakosha chemidziyo mikuru. Dhizaini yeAnsix Tech inosanganisira masisitimu akati wandei anotsigirana, imwe neimwe yakagadzirwa kuti igare kwenguva refu, ishande zvakanaka, uye igadzire zvikamu zvakakwana.

 

Dhizaini yeMasisitimu Epakati eMajiometri Akakura, Akaoma

Grille yemotokari yemazuva ano chikamu chikuru, chine madziro matete chine hunhu hwakaoma kunzwisisa, chinowanzova nemikana yakawanda uye zvidimbu zvakasiyana-siyana. Mainjiniya eAnsix Tech vanogadzira mapundu emhando yepamusoro kuti vagadzirise matambudziko aya.

 

Sisitimu yeGating & Runner: Kuti uzadze chikamu chinogona kudarika 1,300 mm pakureba, sisitimu ye multi-point hot runner inokosha. Ansix Tech inowanzo shandisa tekinoroji yeSequential Valve Gate (SVG), uko mageti ega ega anovhurwa nekuvharwa nenzira yakarongwa. Izvi zvinodzora kufambira mberi kwekunyunguduka kwepamberi, zvichitungamira zvinobudirira kuyerera kubvisa mitsetse inooneka ye weld munzvimbo dzakakosha dzerunako uye kuve nechokwadi chekuti kuzadza kwakaringana kuderedza warpage.

 

Sisitimu Yokutonhodza: ​​Kusvika 70% yejekiseni inopinzwa inotonhodza. Kubvisa kupisa kwakafanana kwakakosha kudzora nguva yekufamba uye kudzivirira kupwanyika. Kune grille yakaoma, nzira dzechinyakare dzakaboorwa dzakatwasuka hadzina kukwana. Ansix Tech inogadzira nzira dzekutonhodza dzakafanana dzinotevera 3D contours yechikamu zvakanyanya sezvinobvira. Tsvagiridzo inoratidza kuti nzira iyi inogona kuvandudza kufanana kwetembiricha neanopfuura 15% uye kuderedza zvakanyanya nguva yekufamba. Mune mamwe magadzirirwo, nzira yakasanganiswa ye "nzira dzakafanana + mvura" inoshandiswa kunanga nzvimbo dzinogona kuunganidzwa kupisa.

 

Kuburitsa & Maitiro Akakosha: Zvichienderana nenzvimbo yakakura yegrille uye hunyanzvi hwayo, sisitimu yekuburitsa yakarongwa zvakanaka inokosha. Inoshandisa musanganiswa wemapini ejector, maoko, uye michina yakagadzirwa "yekusimudza" inomonereka kubva pamipendero yepasi. Kune magadzirirwo ane hunyanzvi hwakaoma hunoda kuvanza mutsetse wekuparadzanisa, michina yakaoma yemukati yekuparadzanisa inogona kushandiswa. Izvi zvinosanganisira zviito zvakawiriraniswa zvema lifters makuru, ma slide blocks, uye ma hydraulic cylinders kuti ashandure chikamu ichi ne elastic panguva yekuburitsa, zvichiita kuti chibude kubva pamipendero isina zvipingamupinyi zvekuona panze.

 

Kuburitsa mhepo: Kuburitsa mhepo yakakwana pamagumo enzira dzekuyerera kwemvura kwakakosha kudzivirira misungo yegesi nekutsva, izvo zvinokanganisa zvinowanzoitika mumaforoma makuru, anozadzwa nekukurumidza.

 

Sarudzo yeSimbi Yekugara Nekupedzisa

Kugara kwenguva refu kweforoma kunokosha pakugadzirwa kwemotokari dzine huwandu hwakawanda. Ansix Tech inosarudza simbi dzemhando yepamusoro zvichienderana nehuwandu hwekugadzirwa, kusimba kwe resin (semuenzaniso, kubva pazvinhu zvakazadzwa negirazi), uye kupenya kwepamusoro kunodiwa. Kune ma core plates ne cavity plates ane simba rakawanda uye akasakara, simbi dzakaoma kare kana dzakaomarara dzakadai seP20 kana H13 ndidzo dzinogara kwenguva refu. Kune nzvimbo dzinoda zvidimbu zvakapfava, kugona kupenya zvakanyanya, uye hupenyu hwakareba kuti dzirambe dzisina dambudziko "Class A" pamusoro pegrille, simbi dzemhando yepamusoro dze stainless mold dzakadai seStavax dzinogona kutsanangurwa.

 

Chikamu chechitatu: Kubva Muedzo Kuenda Kukugadzirwa Kwakakwana Kwevanhu Vakawanda

Kuchinja kubva pakugadzira zvinhu zvakapedzwa kuenda pakugadzira zvinhu zvakagadzikana uye zvakawanda ndipo panosangana matambudziko anoshanda. Chikamu ichi chakatsaurirwa pakugadzirisa mashandiro, kubudirira kwekushanda zvakanaka, uye kuvimbisa mhando yezvigadzirwa zvakasimba.

 

Kusimbisa Prototyping uye Dhizaini

Mapfuti ekutanga kubva muforoma itsva anoshandiswa kugadzira ma prototype chaiwo. Zvikamu izvi zvinoongororwa zvakasimba zvichienderana nedata guru reCAD uchishandisa Coordinate Measuring Machines (CMM) uye zvinoedzwa kuiswa pamabhazi emotokari kana zvikamu zviri pedyo (hood, bumper cover, headlamps). Chikamu ichi hachingobvumiri chete geometry yechikamu, asiwo ma parameter ekutanga ekuumba.

 

Kugadzirisa Maitiro: Injini Yekushanda Nesimba Uye Kudzora Mutengo

Miedzo yekutanga inoratidza nzvimbo dzekugadziridza. Hunyanzvi hweAnsix Tech hunopenya mukugadzirisa maitiro ekuumba nenzira yakarongwa kuti kuderedza mutengo wechikamu chimwe nechimwe.

 

Kuderedza Nguva Yekutenderera: Sekondi yega yega inochengetwa pasekondi yega yega inochengetedza mari yakawanda pakugadzirwa kwemazana ezviuru zvezvikamu. Kugadzirisa kunotarisa pakumhanya kwekuisa jekiseni, kumanikidzwa kwepakeji, uye, zvakanyanya kukosha, nguva yekutonhodza. Masisitimu ekutonhodza epamusoro-soro akakosha pano, neAnsix Tech ichideredza nguva yekutenderera ne28-36% zvichienzaniswa nekutonhodza kwakajairika mumapurojekiti makuru akafanana.

 

Kugadzira & Kuderedza Zvimedu Zvesainzi: Ansix Tech inoshandisa nzira yesainzi yekugadzira, ichishandisa matekiniki akadai sekuumba kwakasanganiswa uye kutarisa kumanikidzwa kwemugomba panguva chaiyo kuti igadzire hwindo rakasimba uye rinodzokororwa. Masensa ekumanikidza emugomba anotarisa pfuti yega yega; kana curve yekumanikidza ikawira kunze kwehwindo "rakanaka" rakasimbiswa, muchina unogona kuramba chikamu chacho otomatiki. Kudzora uku kwemhando yepamusoro kunodzivirira zvikamu zvakashata kuti zvisafambe zvichidzika, zvichideredza zvakanyanya mitengo yezvimedu zvetsvina nezvinhu zvine chekuita nazvo uye mari yekugadzirisa zvakare.

 

Kushanda Nesimba: Kugadzirisa magadzirirwo ekupisa (ebhareri nehot runner) uye masisitimu ekutonhodza kunoderedza kushandiswa kwesimba remould. Nyanzvi dzinogadzirisa tembiricha yebhareri uye magadzirirwo ehydraulic kuti dzione "nzvimbo yakanaka" uko kushandiswa kwesimba kunoderedzwa pasina kukanganisa kunaka kwekunyunguduka kana nguva yekutenderera.

 

Tafura 2: Zvinobatsira Ansix Tech pakuderedza Mutengo weVatengi

 

Kuchengetedza Mari Yekugadzira & Maitiro Ekugadzirisa Kubatsira Kwevatengi Kwakananga

Mutengo weChinhu Chinodiwa pakusarudza saizi yakakodzera yezvinhu; kusanganisira zvinhu zvakagadziriswazve zvakatenderwa; kusarudza mamakisi anokurumidza kugadziriswa. Deredza mutengo wezvinhu zvakananga pachikamu chimwe nechimwe.

Nguva Yekutenderera Kugadzirisa kutonhora nematanho akafanana; kugadzirisa majekiseni/mapaketi; kuburitsa otomatiki. Kuburitswa kwepamusoro, mutengo wekushandura wakaderera pachikamu chimwe nechimwe.

CAE yezvakachekwa & Zvibereko Inofungidzira (Moldflow); kudzora maitiro nesainzi nemasensa ekumanikidza kwemukati; mahwindo akasimba ekugadzirisa. Marara mashoma, goho rekutanga rakawanda, mutengo wakaderera wepamusoro.

Kugara kwenguva refu kweMaturusi Kusarudzwa kwesimbi dzemhando yepamusoro dzematurusi; nzira dzakanyatsogadzirwa dzekugadzirisa maturusi. Kuderedza mari yekushandisa maturusi pachikamu chimwe nechimwe muhupenyu hwepurogiramu.

Kugadzira Kushanda Nesimba Kwepasi Kugadzira kuti zvive nyore kubatanidza (semuenzaniso, zvinosungirirwa zvakabatanidzwa); kugonesa kupenda pasina primer (zvinhu zvinofambisa). Kuchengetedza mari mukubatanidza nekupenda kwemutengi.

Kuvimbisa Kwemhando Yepamusoro uye Kudzora

Kune mutengesi wemotokari wetier-1, mhando haigone kutaurirana. Ansix Tech inoshandisa nzira yeQC ine mativi akawanda inoenderana nezvinodiwa nemotokari seCQI-23 Molding System Assessment. Izvi zvinosanganisira First Article Inspection (FAI), continuous Statistical Process Control (SPC) yehukuru hwakakosha, uye kuongorora kwakanyatsojeka kwekuona zvikanganiso zvepadenga. Batch yega yega yekugadzira inoteverwa zvizere, ichivimbisa mutoro mukati meketani yese yekugovera.

 

Chikamu chechina: Makiromita Ekupedzisira - Kurongedza uye Kutumira Kwakavimbika

Kugadzirisa kwekupedzisira kwekushandiswa kwejekiseni kwakakosha sekutanga. Grille ichangobva kuumbwa inogona kukuvadzwa, kukuvadzwa, uye kukanganiswa.

 

Kurongedza Kwekukwana

Ansix Tech inoshandisa mapurasitiki anodzivirira akagadzirwa nenzira yakasarudzika. Izvi zvinowanzosanganisira maoko akapfava, asingakuvadzi uye machira ekutakura akatsaurirwa ("dunnage") anodzivirira zvikamu kuti zvisabatane. Kune mapurogiramu akawanda, vanoisa mari mumapurasitiki anochengetedza, anogona kudzoserwa/kushandiswazve akagadzirirwa zvinhu zvikuru, zvinonzwa. Iyi sisitimu yakavharwa inobvisa marara anoraswa uye inopa dziviriro yepamusoro.

 

Kutakura Zvinhu uye Kukurumidza Kuendesa Zvinhu

Munzvimbo yekugadzira JIT, kuvimbika kwakakosha. Kuzvipira kweAnsix Tech kunosvika pakugadzirisa zvinhu zvisina dambudziko, zvichiita kuti kufamba zvakanaka kwemagrilles akakwana kuenderane nehurongwa hweGeely hwekugadzira zvinhu. Kufamba kwavo kwakarongeka, kugona kwavo kuchinja zvinhu nekukurumidza (QMC), uye maitiro akanyorwa zvinoita kuti vape nekukurumidza, zvichibatsira kuti vatengi vavo vawane zvinhu zviri nyore uye zvinobudirira.

 

Mhedziso: Chirevo cheAnsix Tech Value - Kuvimbika Kwakagadzirwa Nepfungwa dzeMari

Kugadzirwa kweGeely front bumper grille hakusi nyaya yekugadzira chete; ihwo humbowo hwekukosha kwehunyanzvi hwakadzama uye kubatana kweinjiniya. Basa reAnsix Tech rinodarika remupi wezvikamu zviri nyore. Nekushandisa simulation yepamusoro, strategic material science, precision mold engineering, uye nzira yakazara yekugadzirisa mashandiro, vanopa mhinduro yekugadzira inowedzera kuvimbika, inodzora mutengo, uye inoita kuti pave nekushanda zvakanaka padanho rega rega.

 

Sezvo indasitiri yemotokari iri kukurumidza kuenda kumangwana remagetsi uye otomatiki—uko zvinhu zvekunze zvakaita semagrilles zvinobatanidza mashandiro akawanda uye zvinotsanangura kuzivikanwa kwechiratidzo kupfuura kare—vatengesi vakaita seAnsix Tech vanoratidza kuti kukosha kwechokwadi kunogadzirwa kwete muchikamu chepurasitiki chete, asiwo muhunyanzvi, kuona mberi, uye kushandira pamwe mukati mekugadzirwa kwayo. Vanoona kuti kana mota yeGeely yabuda mumutsetse, chiratidzo chayo chekutanga chinoshamisa chinovakwa pahwaro hwekururama kusingazununguki, mhando, uye kunaka kusingadhuri.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neGeely front bumper grille, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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