Teburin gefen kujera na Tesla

Teburin gefen kujera na Tesla

 

Ansix Fasaha Ta Sake Bayyana Masana'antar Sassan Mota: Daidaito, Inganci, da Darajar da Ba a Daidaita Ba a Tsarin Gina Allura

 

*Yadda shugaban masana'antu na shekaru 28 ke amfani da injiniyan da aka haɗa don rage farashi da kuma haɓaka inganci ga abokan cinikin motoci.*

 

SHENZHEN, China — A cikin babban fagen kera motoci, inda kowace gram, daƙiƙa, da cent ke ƙidaya, samar da kayan ciki kamar allon gefe na kujeru yana haifar da ƙalubale mai sarkakiya. Waɗannan sassan dole ne su kasance masu sauƙi amma masu ɗorewa, marasa aibi, kuma ana samar da su a girma da sauri waɗanda suka dace da saurin layukan haɗa kayayyaki na zamani. Ga shugabannin masana'antu kamar Tesla, mai samar da waɗannan kayan haɗin yana da muhimmiyar alaƙa a cikin sarkar inganci da kirkire-kirkire.

Enter Ansix Tech, ƙwararren masani kan gyaran allurar rigakafi na duniya wanda ya shafe sama da shekaru 28 yana da ƙwarewa, wanda tsarinsa na haɗaka daga ra'ayi zuwa isarwa yana kafa sabon mizani. Ta hanyar ƙwarewa kan hulɗar kimiyyar kayan aiki mai zurfi, injiniyan hasashen yanayi, da masana'antu masu wayo, Ansix ba wai kawai yana yin sassa ba ne - yana ƙera ƙima mai mahimmanci, mai ma'ana ga abokan cinikinsa. A cikin masana'antar da matsin lamba da buƙatun inganci suka matse, Ansix ya nuna cewa ana samun mafi zurfin tanadin kuɗi ba ta hanyar yanke hukunci ba, amma ta hanyar injiniya mai wayo, mafi daidaito tun daga zane na farko na dijital.

 

Fa'idar Ansix: Falsafa Mai Haɗaka

Ansix Tech tana aiki bisa ƙa'ida ta asali: inganci da aminci na gaske suna faruwa ne daga haɗin kai gaba ɗaya. Ba kamar sarkar samar da kayayyaki ta gargajiya tare da masu samar da kayayyaki marasa haɗin kai ba, Mai Yin Molds, da masu sarrafawa, Ansix tana kula da dukkan sarkar darajar a ƙarƙashin rufin gida ɗaya da kuma falsafar fasaha mai haɗin kai. Wannan samfurin da aka haɗa a tsaye ya ƙunshi ƙirar samfura ta farko da samfurin samfuri, ƙera mold daidai, ƙera allura mai yawa, da marufi na ƙarshe da dabaru.

 

Wannan tsari mara matsala yana kawar da gogayya, rashin sadarwa, da jinkiri da aka saba gani a cikin haɗin gwiwa da ke wargajewa. Mafi mahimmanci, yana ba da damar kowane shawara - daga ƙirƙirar ƙwayoyin halitta na resin filastik zuwa daidaita tashar sanyaya - ya dace da manufofin ƙarshe na aiki, farashi, da sauri. Sakamakon shine raguwa mai ban mamaki a cikin jimlar farashin mallaka ga abokan ciniki, wanda aka cimma ta hanyar tsari mai tsari, mai tsari wanda ke gina inganci da inganci a cikin kowane mataki.

 

Mataki na 1: Gina Tushen Dijital ta amfani da DFM da Kwaikwayo Mai Ci gaba

Tafiyar da aka yi da kujerun Tesla a Ansix ta fara ne tun kafin a yanke duk wani ƙarfe. Yana farawa ne a fannin dijital, inda ake magance matsalolin masana'antu ta hanyar amfani da na'urar zamani, wanda ke adana lokaci da kuɗi mai yawa. Babban ginshiƙin wannan mataki shine nazarin Tsarin Masana'antu (DFM) mai tsauri.

 

Injiniyoyin suna yin nazari sosai kan samfurin 3D na ɓangaren, suna duba yanayin ƙasa don gano matsaloli kamar rashin isasshen kusurwoyin zane, kauri bango mara tsari, da kuma matsalolin yankewa waɗanda zasu buƙaci ayyukan ƙira masu rikitarwa da tsada. Ga ɓangaren gefe na kujera, wanda zai iya nuna siffofi masu rikitarwa, fasalulluka na yankewa, da saman rubutu, wannan haɗin gwiwa na gaba yana tabbatar da cewa an tsara ɓangaren don ingantaccen samarwa mai yawa.

 

Bayan haka, sai a yi amfani da manhajoji kamar Autodesk Moldflow ko Moldex3D wajen yin nazari kan yadda robobi masu narkewa za su cika ramin mold, wanda hakan zai bai wa injiniyoyi damar:

 

Inganta wuraren ƙofa don tabbatar da daidaiton cikawa da kuma hana lahani.

 

Gano da kuma sake sanya layukan walda (inda fuskokin filastik masu narke suka haɗu) zuwa wurare marasa mahimmanci, tare da kiyaye daidaiton tsari da kwalliya.

 

Yi hasashen kuma rage yaƙi ta hanyar nazarin daidaiton sanyaya da raguwar zafi.

 

Ga babban abu mai siririn bango kamar allon gefe na kujera, hana yaɗuwa abu ne mai matuƙar muhimmanci. Hanyar kwaikwayon Ansix ta maye gurbin gwaji da kuskure mai tsada, tana rage lokacin haɓakawa da kimanin kashi 30% kuma kusan kawar da sake fasalin mold mai tsada.

 

Mataki na 2: Kimiyyar Kayan Dabaru don Aiki da Tattalin Arziki

Zaɓar kayan filastik da suka dace muhimmin abu ne tsakanin aiki da farashi. Faifan gefen kujeru suna buƙatar ƙarfi mai yawa, kyakkyawan ƙarewar saman don fenti ko laushi, juriya ga lalacewar UV da lalacewar yau da kullun, kuma dole ne su dace da amincin mota da hayaki. ƙa'idodi.

 

Masana kimiyyar kayan aikin Ansix Tech suna aiki ne daga wani babban rumbun adana bayanai na polymers, wanda ke ba da damar zaɓar abubuwan da ke cikin motar. Don aikace-aikacen cikin motar, galibi ana zaɓar kayan kamar Polycarbonate (PC), Acrylonitrile Butadiene Styrene (ABS), da gaurayensu (PC/ABS) don haɗuwarsu mafi kyau ta juriya ga tasiri, kwanciyar hankali, da ingancin saman.

 

Injiniyan ƙimar kamfanin sau da yawa yana haɗa da tsari na musamman ko zaɓin maki na dabaru don guje wa "ƙididdigar da ta wuce gona da iri." Wannan na iya nufin zaɓar polyamide mai gilashi ko ma'adinai wanda ke ba da isasshen ƙarfi da sauri na lu'ulu'u (wanda ke haifar da gajeriyar lokacin zagayowar) a farashi mai rahusa fiye da madadin da ya fi tsada, na yau da kullun mai aiki mai girma. Ansix ya ba da rahoton cewa irin waɗannan dabarun kayan fasaha, gami da amfani da dabarun haɗin gwiwa tare da abubuwan da aka sake yin amfani da su, na iya rage farashin kayan da kashi 5-18% ba tare da lalata aikin ɓangaren ko tsawon rai ba.

 

Mataki na 3: Injiniyan Mold Mai Daidaito - Zuciyar Inganci

Modulation shine injin samarwa. Falsafar ƙirar mold ta Ansix tana ɗaukar kowane tsarin a matsayin wata dama ta haɓaka inganci, inganci, da kuma tanadin kuɗi. Ga ɓangaren mota mai yawan girma, mold ɗin dole ne ya zama misali na dorewa da daidaito.

 

1. Zaɓin Karfe Mai Mold: Zaɓin ƙarfe yana da dabara. Ga ayyukan da suka daɗe suna aiki kamar sassan Tesla, Ansix yawanci yana amfani da ƙarfe masu tauri kamar P20 ko H13, waɗanda ke ba da daidaito mafi kyau na tauri, iya gogewa, da juriya ga lalacewa daga miliyoyin zagaye. Ga mahimman saman rami, ƙarfe masu tauri ko bakin ƙarfe suna tabbatar da dorewa da ingancin sashi mai dorewa, suna kare jarin kayan aikin abokin ciniki.

 

2. Tsarin Sanyaya Juyin Juya Hali: Sanyaya yawanci yana cinye sama da kashi 70% na zagayowar samarwa. Tsarin da bai inganta ba yana ƙara farashin kowane ɓangare kai tsaye. Ansix yana amfani da fasahar sanyaya ta zamani, inda aka buga tashoshi ta hanyar 3D ko kuma aka yi musu injina don bin ainihin yanayin ɓangaren. Wannan cirewar zafi iri ɗaya yana da matuƙar mahimmanci musamman ga manyan bangarori masu faɗi don hana yaɗuwa. Sakamakon yana da sauyi: nazarin shari'o'i da aka rubuta sun nuna raguwar lokacin zagayowar kashi 28-39% da haɓaka daidaiton zafin jiki sama da kashi 35%.

 

3. Ingantaccen Ƙofa da Fitar da Kaya: Ansix tana amfani da tsarin masu gudu mai zafi don kawar da sharar mai gudu mai sanyi, tana adana kayan aiki da rage lokacin zagayowar. An inganta ƙirar ƙofa ta hanyar kwaikwayon tsaftacewa mai tsabta, mai sarrafa kansa tare da ƙananan alamun da ake iya gani. Tsarin fitarwa - haɗin fil, hannayen riga, da ruwan wukake - an ƙera shi da kyau don amfani da ƙarfi iri ɗaya, yana tabbatar da cewa an saki allon mai laushi, mai girma ba tare da ɓarna ko lalata kowane zagaye ba.

 

Tebur: Manyan Dabaru na Tsarin Mota don Manyan Faifan Mota

Mataki na 4: Ƙirƙirar Kimiyya da Ƙwarewar Tsarin Aiki

Da cikakkiyar mold, hankali ya koma ga benen gyaran allura. Ansix yana amfani da hanyar gyaran kimiyya, yana kafa tsari mai karko, mai maimaitawa bisa ga bayanai, ba fahimta ba.

 

Inganta Tsarin Aiki don Kula da Farashi: Injiniyoyi suna mai da hankali kan mafi tsayin lokaci: sanyaya. Tsarin tsari mai kyau yana kai hari kai tsaye ga wannan matsala. Bugu da ƙari, dabarun kamar rage kauri mara mahimmanci na bango da daidaita matsin lamba da lokaci suna tabbatar da ƙarancin amfani da kayan aiki da amfani da kuzari ba tare da haifar da alamun nutsewa ba. Inganta tsarin Ansix don aikin pedal na Porsche, ta amfani da Tsarin Inference Mai Sauƙi na Adaptive Neural Network (ANFIS), ya rage canjin tsakiya da kashi 27.6% - muhimmin abu ga daidaiton kayan aiki.

 

Aiki da Kai da Ingancin Lokaci na Ainihin Lokaci: Kwayoyin samarwa suna aiki da kansu gaba ɗaya. Robots suna sarrafa cire sassan, kuma mafi mahimmanci, na'urori masu auna matsin lamba a cikin rami suna sa ido kan kowane hoto. Wannan bayanan ainihin lokaci yana ƙirƙirar "yatsun hannu na dijital" don kyakkyawan ɓangare. Duk wani karkacewa yana haifar da ƙin yarda ta atomatik, yana gina inganci kai tsaye cikin tsarin kuma yana haifar da ƙimar yawan amfanin farko da ya wuce kashi 99%. Wannan rigakafin lahani mai aiki ya fi rahusa fiye da rarraba sassan da ba su da kyau daga baya ko magance dawowar garanti.

 

Mataki na 5: Tabbatar da Inganci da Isarwa cikin Sauri

Tabbatar da inganci a Ansix yana da matakai da yawa kuma an haɗa shi a duk lokacin samarwa. Binciken farko na amfani da Injinan Aunawa na Coordinate (CMM) don tabbatar da kowane muhimmin girma akan samfurin CAD. A lokacin samar da taro, Tsarin Kula da Tsarin Kididdiga (SPC) yana nuna ma'aunin ma'auni, yana tabbatar da daidaito.

 

Hanya ta ƙarshe a cikin sarkar darajar ita ce marufi da isar da kaya. Ansix tana haɗin gwiwa da abokan ciniki don tsara marufi mai kariya, mai araha—daga masu raba kaya na musamman zuwa jakunkuna masu hana tsayawa—wanda ke tabbatar da cewa sassan sun isa cikin kyakkyawan yanayi. Ƙwarewarsu ta dabarun canza mold cikin sauri (QMC) da kuma hanyoyin jigilar kayayyaki masu sauƙi yana ba da damar yin sauri, yana mai da su abokin tarayya mai aminci, mai amsawa a cikin sarkar samar da kayayyaki cikin lokaci.

 

Kammalawa: Darajar Injiniya, Bayar da Haɗin gwiwa

Ga masu ƙirƙira motoci kamar Tesla, mai samar da kayayyaki kamar Ansix Tech yana wakiltar fiye da masu sayar da kayayyaki. Abokin hulɗa ne na injiniya mai dabarun dabaru wanda ke amfani da kusan shekaru talatin na ƙwarewa don magance matsalolin kera kayayyaki masu rikitarwa. Ta hanyar saka hannun jari a cikin kwaikwayon farko, yin zaɓin kayan aiki masu wayo, ƙirar injiniya don mafi girman inganci, da kuma aiwatar da samarwa ta atomatik bisa ga bayanai, Ansix yana fitar da ɓarna da rashin inganci cikin tsari.

 

Sakamakon ya zama wani muhimmin abu mai kyau: raguwar farashin kayan aiki gaba ɗaya, inganci da daidaito mara sassauci, da kuma hanzarta lokaci zuwa kasuwa. A cikin yanayin gasa na kera motoci, Ansix Tech ta tabbatar da cewa ta hanyar ƙwarewar injiniya, yana yiwuwa a samar da aminci mara sassauci yayin da ake rage farashi sosai, yana ƙarfafa abokan cinikinsu su ƙirƙira da kwarin gwiwa.

 

Don ƙarin bayani game da hanyoyin gyaran allurar da Ansix Tech ta haɗa, ziyarci www.ansixtech.com.

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi allon gefe na kujerun Tesla, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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