Iphaneli yesihlalo esecaleni seTesla

Iphaneli yesihlalo esecaleni seTesla

 

I-Ansix I-Tech ichaza ngokutsha ukwenziwa kwezixhobo zeemoto: ukuchaneka, ukusebenza kakuhle, kunye nexabiso elingalinganiyo ekubumbeni inaliti

 

*Indlela inkokheli yeshishini eneminyaka engama-28 esebenzisa ngayo ubunjineli obudibeneyo ukunciphisa iindleko nokunyusa umgangatho wabathengi beemoto.*

 

SHENZHEN, eTshayina — Kwindawo ebaluleke kakhulu yokwenziwa kweemoto, apho igram nganye, isekhondi, kunye nesenti nganye ibalwa, ukuveliswa kwezinto zangaphakathi ezifana neepaneli ezisecaleni kwesihlalo kuvelisa umngeni onzima. Ezi nxalenye kufuneka zibe lula kodwa zihlale ixesha elide, zingenasiphako, kwaye zenziwe ngobuninzi nangesantya esihambelana nesantya esingapheliyo semigca yokudibanisa yanamhlanje. Kwiinkokeli zoshishino ezifana neTesla, umthengisi ongasemva kwezi zinto likhonkco elibalulekileyo kuluhlu lomgangatho kunye nophuhliso.

Ngena kwi-Ansix Tech, ingcali yehlabathi yokubumba inaliti enamava angaphezu kweminyaka engama-28, enendlela edibeneyo ukusuka kwingcamango ukuya ekunikezelweni imisela umgangatho omtsha. Ngokuqonda ukudibana kwesayensi yezinto eziphucukileyo, ubunjineli bokuqikelela, kunye nokuvelisa ngobuchule, i-Ansix ayenzi nje kuphela iindawo—iyinjineli ixabiso elikhulu nelinokulinganiswa kubathengi bayo. Kwishishini elixinwa ziingcinezelo zeendleko kunye neemfuno zomgangatho, i-Ansix ibonisa ukuba ukonga iindleko okunzulu kufezekiswa kungekuko ngokusika iikona, kodwa ngobunjineli obukrelekrele, obuchanekileyo ngakumbi ukusuka kumzobo wokuqala wedijithali.

 

Inzuzo ye-Ansix: Ifilosofi edibeneyo

I-Ansix Tech isebenza ngomgaqo osisiseko: ukusebenza kakuhle kunye nokuthembeka kuzalwa kukudibana ngokupheleleyo. Ngokungafaniyo nothungelwano lokubonelela oluqhelekileyo olunababoneleli bezinto ezingadibaniyo, Umenzi weMolds, kunye neeprosesa, i-Ansix ilawula lonke uthotho lwexabiso phantsi kophahla olunye kunye nefilosofi yobugcisa edibeneyo. Le modeli idityaniswe ngokuthe nkqo ibandakanya uyilo lwemveliso yokuqala kunye neprototyping, ukwenziwa kwesikhunta esichanekileyo, ukubumba inaliti ephezulu, kunye nokupakishwa kokugqibela kunye nokuhanjiswa kwezinto.

 

Olu lawulo lungenamthungo lususa ukungqubana, unxibelelwano olungalunganga, kunye nokulibaziseka okuqhelekileyo kubudlelwane obuqhekekileyo. Okubaluleke ngakumbi, kuvumela zonke izigqibo—ukusuka ekubunjweni kwe-molecular ye-resin yeplastiki ukuya ekulinganisweni kwetshaneli yokupholisa—ukuba zihambelane neenjongo zokugqibela zokusebenza, iindleko, kunye nesantya. Isiphumo kukuncipha okukhulu kwixabiso lilonke lobunini kubathengi, okufezekiswa ngenkqubo ecwangcisiweyo, evalwe ngezigaba eyakha umgangatho kunye nokusebenza kakuhle kwinqanaba ngalinye.

 

Isigaba 1: Ukubeka isiseko sedijithali nge-DFM kunye ne-Advanced Simulation

Uhambo lwephaneli yesihlalo esecaleni seTesla e-Ansix luqala kudala ngaphambi kokuba kunqunyulwe nayiphi na intsimbi. Luqala kwicandelo ledijithali, apho iingxaki zokuvelisa ezinokubakho zisonjululwa ngekhompyutha, oko konga ixesha elininzi kunye neendleko. Isiseko sale nqanaba luhlalutyo oluqinileyo loYilo loKwenziwa kweMveliso (i-DFM).

 

Iinjineli zihlalutya ngononophelo imodeli ye-3D yenxalenye, zihlola ijiyometri yemiba efana nee-engile ezingaphelelanga zoyilo, ubukhulu bodonga obungalinganiyo, kunye nokunqunyulwa kweengxaki ezifuna izenzo zokubumba ezintsonkothileyo nezibizayo. Kwiphaneli esecaleni yesihlalo, enokuba neekhonteyina ezintsonkothileyo, iimpawu zekliphu, kunye nemiphezulu ethambileyo, le ntsebenziswano iphambili iqinisekisa ukuba le nxalenye yenzelwe imveliso esebenzayo nevelisa isivuno esiphezulu.

 

Oku kulandelwa yiMold Flow Analysis ephucukileyo (DFM) kusetyenziswa isoftware efana neAutodesk Moldflow okanye iMoldex3D. Olu vavanyo luqikelela indlela iplastiki enyibilikisiweyo eza kuzalisa ngayo umngxuma wemold, nto leyo evumela iinjineli ukuba:

 

Lungiselela iindawo zamasango ukuqinisekisa ukugcwaliswa ngokulinganayo nokuthintela iziphene.

 

Chonga kwaye utshintshe imigca yokuwelda (apho iingceba zeplastiki ezinyibilikisiweyo zidibana khona) kwiindawo ezingezizo ezibalulekileyo, ugcine ulungelelwaniso lwesakhiwo kunye nobuhle.

 

Xela kwangaphambili kwaye unciphise i-warpage ngokuhlalutya ukufana kokupholisa kunye nokuncipha.

 

Kwinxalenye enkulu, enodonga oluncinci njengephaneli esecaleni kwesihlalo, ukuthintela i-warpage kubaluleke kakhulu. Indlela ye-Ansix eqhutywa kukulinganisa ithatha indawo yesilingo esibizayo somzimba, inciphisa ixesha lophuhliso ngama-30% kwaye iphelisa phantse ukuphinda kusetyenziswe isikhunta esibizayo.

 

Isigaba sesi-2: Isayensi yezinto ezicwangcisiweyo zeNkqubo kunye noQoqosho

Ukukhetha izinto zeplastiki ezifanelekileyo sisenzo esibalulekileyo sokulinganisela phakathi kokusebenza kunye neendleko. Iiphaneli ezisecaleni zesihlalo zifuna amandla aphezulu, ukugqitywa komphezulu okugqwesileyo wokupeyinta okanye ukuthungwa, ukumelana nokuwohloka kwe-UV kunye nokuguguleka kwemihla ngemihla, kwaye kufuneka zihlangabezane nokhuseleko kunye nokukhutshwa komoya kwiimoto. imigangatho.

 

Izazinzulu zezinto ze-Ansix Tech zisebenza kwisiseko sedatha esibanzi seepolymers, nto leyo evumela ukukhethwa okuqhutywa yidatha. Kwizicelo zangaphakathi zeemoto, izinto ezifana nePolycarbonate (PC), i-Acrylonitrile Butadiene Styrene (ABS), kunye nemixube yazo (PC/ABS) zihlala zikhethwa ngenxa yokudibanisa kwazo okufanelekileyo kokuchasana nempembelelo, ukuzinza kobukhulu, kunye nomgangatho womphezulu.

 

Ubunjineli bexabiso lenkampani budla ngokubandakanya ukwenziwa ngokwezifiso okanye ukukhethwa kwamanqanaba acwangcisiweyo ukuze kuthintelwe "ukucacisa ngokugqithisileyo." Oku kunokuthetha ukukhetha i-polyamide yeglasi okanye yeminerali enika amandla aneleyo kunye ne-crystallization ekhawulezayo (ekhokelela kumaxesha amafutshane omjikelo) ngexabiso eliphantsi kunenye indlela ebiza kakhulu, esebenza kakhulu. I-Ansix ibika ukuba amaqhinga anjalo ezinto ezikrelekrele, kuquka ukusetyenziswa kwe-hybrid formulations enomxholo ophinda usetyenziswe, anokunciphisa iindleko zezinto nge-5-18% ngaphandle kokubeka emngciphekweni ukusebenza kwenxalenye okanye ixesha elide.

 

Isigaba sesi-3: Ubunjineli Bokubumba Okuchanekileyo – Intliziyo Yokusebenza Kakuhle

I-mold yinjini yemveliso. Ifilosofi yoyilo lwe-Ansix iphatha yonke inkqubo engaphantsi njengethuba lokuqhuba ukusebenza kakuhle, umgangatho, kunye nokonga iindleko. Kwinxalenye yemoto enomthamo omkhulu, i-mold kufuneka ibe ngumzekelo wokuqina kunye nokuchaneka.

 

1. Ukukhetha iNsimbi yoMgquba: Ukukhetha intsimbi kuyinto enobuchule. Kwiiprojekthi ezisebenza ixesha elide ezifana nezixhobo zeTesla, i-Ansix isebenzisa iintsimbi eziqiniswe kwangaphambili ezifana ne-P20 okanye i-H13, ezibonelela ngokulinganisela okufanelekileyo kokuqina, ukupholishwa, kunye nokumelana nokuguguleka okuvela kwizigidi zeemijikelo. Kwiindawo ezibalulekileyo ezingaphakathi, iintsimbi zokuqina okuphezulu okanye iintsimbi ezingenasici ziqinisekisa ukuhlala ixesha elide kunye nomgangatho wenxalenye ohambelanayo, zikhusela utyalo-mali lwezixhobo zomthengi.

 

2. Iinkqubo Zokupholisa Eziguqukayo: Ukupholisa kudla ngokutya ngaphezulu kwama-70% omjikelo wemveliso. Inkqubo engasebenzi kakuhle inyusa ngokuthe ngqo iindleko ngenxalenye nganye. I-Ansix isebenzisa itekhnoloji yokupholisa ehambelanayo, apho iitshaneli ziprintwa nge-3D okanye zenziwe ngomatshini ukuze zilandele imilo echanekileyo yenxalenye. Olu kukhupha ubushushu obufanayo lubaluleke kakhulu kwiiphaneli ezinkulu, ezithe tyaba ukuthintela ukugoba. Iziphumo ziyatshintsha: izifundo zetyala ezibhaliweyo zibonisa ukwehla kwexesha lomjikelo ngama-28-39% kunye nokuphuculwa kokufana kobushushu ngaphezulu kwama-35%.

 

3. Ukulungiswa kweGate kunye nokuKhupha: I-Ansix isebenzisa iinkqubo ze-hot runner ukususa inkunkuma ye-cold runner, ukonga izinto kunye nokunciphisa ixesha lokujikeleza. Uyilo lwesango lulungiselelwe ngokulinganisa ukuze kususwe inkunkuma ecocekileyo, ezenzekelayo eneempawu ezincinci ezibonakalayo. Inkqubo yokukhupha inkunkuma—indibaniselwano yeephini, imikhono, kunye neebhleyidi—yenzelwe ngononophelo ukusebenzisa amandla afanayo, ukuqinisekisa ukuba iphaneli ethambileyo, enkulu ikhutshwa ngaphandle kokuphazamiseka okanye ukonakala kuyo yonke imijikelo.

 

Itheyibhile: Amaqhinga Oyilo Lwesigqubuthelo Esiphambili kwiiphaneli Ezinkulu Zeemoto

Isigaba sesi-4: Ukubumba kweSayensi kunye noBuchule beNkqubo

Xa kukho isikhunta esigqibeleleyo, ingqalelo iyatshintshela kumgangatho wokubumba inaliti. I-Ansix isebenzisa indlela yokubumba yesayensi, iseka inkqubo ezinzileyo nephindaphindwayo esekelwe kwidatha, kungekhona kwingqiqo.

 

Ukulungiswa kweNkqubo yoLawulo lweeNdleko: Iinjineli zigxila kwinqanaba elide: ukupholisa. Inkqubo ye-conformal ephuculweyo ihlasela ngokuthe ngqo le ngxaki. Ngaphezu koko, iindlela ezinje ngokunciphisa ubukhulu bodonga obungabalulekanga kunye nokulungisa uxinzelelo lokupakisha kunye nexesha ziqinisekisa ukusetyenziswa okuncinci kwezinto kunye nokusetyenziswa kwamandla ngaphandle kokubangela iimpawu zokusinki. Ukulungiswa kwenkqubo ye-Ansix kwiprojekthi ye-Porsche pedal, kusetyenziswa i-Adaptive Neural Network Fuzzy Inference System (ANFIS), kunciphisa i-core shift ngama-27.6%—into ebalulekileyo kwiinxalenye zokuchaneka.

 

Ukwenziwa kwezinto ngokuzenzekelayo kunye nomgangatho wexesha langempela: Iiseli zemveliso zisebenza ngokuzenzekelayo ngokupheleleyo. Iirobhothi zilawula ukususwa kwenxalenye, kwaye okubaluleke kakhulu, ii-sensors zoxinzelelo ezingaphakathi kwe-cavity zijonga yonke into ethathweyo. Le datha yexesha langempela idala "iminwe yedijithali" yenxalenye elungileyo. Nakuphi na ukuphambuka kubangela ukwaliwa ngokuzenzekelayo, kwakha umgangatho ngqo kwinkqubo kwaye kuqhuba amazinga okuphumelela kokuqala ngaphezulu kwama-99%. Olu thintelo lokuthintela iziphene lubiza kakhulu kunokucwangcisa iindawo ezimbi kamva okanye ukujongana nokubuyiswa kwewaranti.

 

Isigaba sesi-5: Umgangatho oQinisekisiweyo kunye nokuhanjiswa ngokukhawuleza

Ukuqinisekiswa komgangatho kwi-Ansix kuqulathwe ngamanqanaba amaninzi kwaye kudityaniswe kuyo yonke imveliso. Ukuhlolwa kwenqaku lokuqala kusebenzisa iiCoordinate Measuring Machines (CMM) ukuqinisekisa yonke into ebalulekileyo ngokuchasene nemodeli ye-CAD. Ngexesha lokuveliswa kobuninzi, iStatistical Process Control (SPC) itshatisa iitshati ezilandelelanisa imilinganiselo ephambili, iqinisekisa ukuhambelana.

 

Ikhonkco lokugqibela kwikhonkco lexabiso kukupakisha nokuhambisa. I-Ansix isebenzisana nabathengi ukuyila ukupakisha okukhuselekileyo nokungabizi kakhulu—ukusuka kwizihluli ezenziwe ngokwezifiso ukuya kwiingxowa ezingashukumiyo—okuqinisekisa ukuba iindawo zifika zikwimeko entle. Ubuchule babo bokutshintsha isikhunta ngokukhawuleza (i-QMC) kunye nothungelwano olucwangcisiweyo lwenza kube lula ukuguquka ngokukhawuleza, nto leyo ebenza babe liqabane elithembekileyo neliphendulayo kwiikhonkco zokubonelela ngexesha elifanelekileyo.

 

Isiphelo: Ixabiso loBunjineli, Ukuhambisa iNtsebenziswano

Kwabasunguli beemoto abanjengoTesla, umthengisi onjengo-Ansix Tech umele okungaphezulu nje komthengisi wezixhobo. Liqabane lobunjineli elinobuchule elisebenzisa amava amalunga namashumi amathathu eminyaka ukusombulula iiphazili zokuvelisa ezintsonkothileyo. Ngokutyala imali ekulinganiseni kwangaphambili, ukwenza ukhetho lwezinto ezikrelekrele, ubunjineli bokubumba ukuze kube nokusebenza kakuhle, kunye nokusebenzisa imveliso eqhutywa yidatha, ezenzekelayo, i-Ansix igxotha inkunkuma kunye nokungasebenzi kakuhle.

 

Isiphumo sisindululo sexabiso esinomtsalane: ukwehla okukhulu kwixabiso lilonke lezinto, umgangatho ongagungqiyo kunye nokungaguquguqukiyo, kunye nokukhawulezisa ixesha lokuthengisa. Kwimeko yokhuphiswano lokuvelisa iimoto, i-Ansix Tech iyangqina ukuba ngokugqwesa kobunjineli, kunokwenzeka ukubonelela ngokuthembeka okungagungqiyo ngelixa kunciphisa kakhulu iindleko, inika amandla abathengi bayo ukuba bavelise izinto ezintsha ngokuzithemba.

 

Ukuze ufumane ulwazi oluthe kratya ngezisombululo zokubumba ezihlanganisiweyo ze-Ansix Tech, ndwendwela www.ansixtech.com.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nesihlalo saseTesla, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye unxibelelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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