Tesla seat panel
Tesla seat panel
Ansix Tekinoroji Inotsanangura Patsva Kugadzira Zvikamu Zvemotokari: Kunyatsojeka, Kushanda Nesimba, uye Kukosha Kusingaenzaniswi Mukugadzira Jekiseni
*Kuti mutungamiri weindasitiri ane makore makumi maviri nemasere anoshandisa sei mainjiniya akabatanidzwa kuderedza mitengo nekusimudzira mhando yevatengi vemotokari.*
SHENZHEN, China — Munzvimbo huru yekugadzira mota, uko gramu yega yega, sekondi, uye sendi imwe neimwe inoverengwa, kugadzirwa kwezvinhu zvemukati zvakaita semapaneru epadivi pechigaro kunopa dambudziko rakaoma. Zvikamu izvi zvinofanirwa kunge zvakareruka asi zvakasimba, zvisina runako, uye zvinogadzirwa nekumhanya kunoenderana nekumhanya kusingaperi kwemitsara yemazuva ano yekubatanidza. Kune vatungamiriri veindasitiri vakaita saTesla, mutengesi ari shure kwezvikamu izvi ibasa rakakosha muketani yemhando yepamusoro uye hunyanzvi.
Pinda muAnsix Tech, nyanzvi yepasi rose yekugadzira majekiseni ane ruzivo rwemakore anopfuura makumi maviri nemasere, ane nzira yakabatana kubva pakufunga kusvika pakutumira iri kuisa mwero mutsva. Nekuziva kudyidzana kwesainzi yezvinhu zvepamusoro, mainjiniya ekufanotaura, uye kugadzira kwakangwara, Ansix haingogadziri zvikamu chete—inogadzira kukosha kwakakura uye kunoyerwa kune vatengi vayo. Muindasitiri yakamanikidzwa nekumanikidzwa kwemitengo uye zvinodiwa zvemhando yepamusoro, Ansix inoratidza kuti kuchengetedza mari kwakanyanya kunowanikwa kwete nekucheka makona, asi neinjiniya yakangwara uye yakanyatsojeka kubva padhijitari yekutanga.
Kubatsira kweAnsix: Uzivi Hwakabatana
Ansix Tech inoshanda nepfungwa huru: kushanda zvakanaka uye kuvimbika kunotangira mukubatanidzwa kwakazara. Kusiyana neketani yekugovera yechinyakare ine vatengesi vezvinhu zvakasiyana, Mugadziri weForomas, uye ma processor, Ansix inotarisira cheni yese yemutengo pasi pedenga rimwe chete uye huzivi hwakabatana hwehunyanzvi. Iyi modhi yakabatanidzwa zvakananga inosanganisira dhizaini yekutanga yechigadzirwa uye prototyping, kugadzira ma mold nemazvo, kugadzira majekiseni akawanda, uye kurongedza kwekupedzisira uye logistics.
Kudzora uku kwakanyatsojeka kunobvisa kusawirirana, kusataurirana zvakanaka, uye kunonoka kunowanzoitika mukudyidzana kwakakamurwa. Chinonyanya kukosha ndechekuti, zvinoita kuti sarudzo yega yega—kubva pakugadzirwa kwemamorekuru epurasitiki kusvika pakugadziriswa kwenzira yekutonhodza—ienderane nezvinangwa zvekupedzisira zvekushanda, mutengo, uye kumhanya. Mugumisiro wacho kudzikira kukuru kwemutengo wese wekuva muridzi wevatengi, kunowanikwa kuburikidza nemaitiro akarongeka, akavharirwa nechikamu anovaka mhando uye kushanda zvakanaka munhanho yega yega.
Danho 1: Kuisa Hwaro hweDigital neDFM neAdvanced Simulation
Rwendo rwechigaro cheTesla padivi peAnsix runotanga kare kare simbi isati yachekwa. Runotanga munzvimbo yedhijitari, uko matambudziko ekugadzira anogona kugadziriswa neinternet, zvichichengetedza nguva yakawanda nemari yakawanda. Chinhu chikuru chechikamu ichi kuongorora kwakasimba kweDesign for Manufacturability (DFM).
Mainjiniya vanoongorora nokungwarira modhi ye3D yechikamu ichi, vachiongorora magadzirirwo enzvimbo yacho kuti vaone kana paine matambudziko akadai semakona asina kukwana ekudhirowa, ukobvu hwemadziro husina kufanana, uye zvidimbu zvakaoma zvinoda zviito zvemold zvakaoma uye zvinodhura. Kune chigaro chine mativi emadziro, chinogona kunge chine magadzirirwo akaomarara, magadzirirwo eclip, uye nzvimbo dzakagadzirwa nemagadzirirwo, kubatana uku kwekutanga kunoita kuti chikamu chacho chakagadzirwa kuti chibudirire uye chibudirire.
Izvi zvinoteverwa neMold Flow Analysis (DFM) yakagadzirwa nesoftware yakaita seAutodesk Moldflow kana Moldex3D. Iyi simulation inofanotaura kuti purasitiki yakanyungudutswa ichazadza sei gomba remold, zvichibvumira mainjiniya kuti:
Gadzirisa nzvimbo dzegedhi kuti uve nechokwadi chekuti kuzadza kwakaringana uye kudzivirira zvikanganiso.
Tsvaga uye gadzirisa mitsetse yeweld (panosangana mapuranga epurasitiki akanyungudutswa) kunzvimbo dzisina kukosha, uchichengetedza kunaka kwechimiro uye runako.
Fanotaura uye deredza kukanganiswa kwemamiriro ekunze nekuongorora kufanana kwemamiriro ekunze ekutonhora uye kuderera kwemamiriro ekunze.
Kune chinhu chikuru, chine madziro matete senge chigaro chedivi, kudzivirira warpage kwakakosha. Maitiro aAnsix ekuenzanisa anotsiva kuedza-nekukanganisa kunodhura, achideredza nguva yekugadzirwa ne30% uye achibvisa zvachose kugadzirisazve mold kunodhura.
Danho rechipiri: Sainzi Yezvinhu Zvakakosha Pakushanda Nehupfumi
Kusarudza purasitiki yakakodzera chinhu chakakosha pakuenzanisa mashandiro ayo nemutengo wayo. Mapaneru epadivi pechigaro anoda simba rakawanda, kupenya kwepamusoro-soro kwekupenda kana kugadzira magadzirirwo, kuramba kusvibiswa neUV uye kupfeka kwezuva nezuva, uye anofanira kusangana nekuchengetedzeka kwemotokari uye kubuda kwemhepo. mitemo.
Nyanzvi dzezvesainzi dzeAnsix Tech dzinoshanda kubva mudhatabhesi rakakura remapolymers, zvichibvumira kusarudzwa kunoenderana nedata. Pakushandisa mukati memotokari, zvinhu zvakaita sePolycarbonate (PC), Acrylonitrile Butadiene Styrene (ABS), uye misanganiswa yazvo (PC/ABS) zvinowanzo sarudzwa nekuda kwemusanganiswa wazvo wakanakisisa wekudzivirira kukanganiswa, kugadzikana kwehukuru, uye kunaka kwenzvimbo.
Kugadzira kukosha kwekambani kunowanzo sanganisira kugadzira kwakagadzirwa nemaoko kana kusarudza magiredhi akarongeka kudzivirira "kunyanya kutsanangura." Izvi zvinogona kureva kusarudza girazi kana polyamide yakazara nemineral inopa simba rakakwana uye kukurumidza kupenya (zvichikonzera nguva pfupi yekutenderera) nemutengo wakaderera pane imwe nzira inodhura, inoshanda zvakanyanya. Ansix inoshuma kuti nzira dzakangwara dzezvinhu, kusanganisira kushandisa maformula ehybrid ane zvinhu zvakadzokororwa, zvinogona kuderedza mitengo yezvinhu ne5-18% pasina kukanganisa mashandiro echikamu kana hupenyu hurefu.
Danho rechitatu: Kugadzira Mould Yakakodzera - Moyo weKushanda Nesimba
Chiumbwa ichi ndicho chinopa simba rekugadzira. Pfungwa dzeAnsix dzekugadzira chiumbwa ichi dzinoona zvese zviri pasi pechiumbwa ichi semukana wekusimudzira kushanda zvakanaka, mhando, uye kuchengetedza mari. Kune chikamu chemotokari chine mota yakawanda, chiumbwa ichi chinofanira kuva muenzaniso wekugara kwenguva refu uye kunyatsoshanda.
- Kusarudzwa kweSimbi yeMould: Sarudzo yesimbi ine musoro. Kune mapurojekiti akareba akadai seTesla components, Ansix inowanzo shandisa simbi dzakaoma kare dzakadai seP20 kana H13, dzinopa chiyero chakanaka chekusimba, kupenya, uye kuramba kupfeka kubva kumamiriyoni ema cycles. Kune nzvimbo dzakakombama, simbi dzakaoma kana simbi dzisina ngura dzinovimbisa kugara kwenguva refu uye kunaka kwezvikamu, zvichidzivirira mari yemutengi pakushandisa maturusi.
- Masisitimu Ekutonhodza Anochinja: Kutonhodza kunowanzo tora anopfuura 70% yedanho rekugadzira. Sisitimu isingashande zvakanaka inowedzera mutengo pachikamu chimwe nechimwe. Ansix inoshandisa tekinoroji yepamusoro yekutonhodza, uko nzira dzinodhindwa ne3D kana kugadzirwa kuti dzitevedzere magadzirirwo chaiwo echikamu. Kubvisa kupisa kwakafanana uku kwakakosha zvikuru kumapaneru makuru, akati sandara kudzivirira kudonha. Mhedzisiro yacho inochinja: zvidzidzo zvakanyorwa zvinoratidza kudzikiswa kwenguva yedenderedzwa ye28-39% uye kuvandudzwa kwekufanana kwetembiricha pamusoro pe35%.
- Kugadzika uye Kuburitsa Zvinhu Zvakagadziriswa: Ansix inoshandisa masisitimu ekupisa anobvisa marara echando, kuchengetedza zvinhu uye kuderedza nguva yekutenderera. Dhizaini yegedhi inogadziriswa kuburikidza nekuenzanisa kuti ibvise zvinhu zvakachena, otomatiki uye ine mavara mashoma anooneka. Sisitimu yekuburitsa zvinhu—musanganiswa wemapini, maoko, uye maburi—yakagadzirwa nokungwarira kuti ishandise simba rakafanana, ichivimbisa kuti panel yakapfava, yakakura inoburitswa pasina kukanganisa kana kukuvara kutenderera kwega kwega.
Tafura: Maitiro Akakosha Ekugadzira Mould eMapaneru Emotokari Makuru
Danho rechina: Kuumba Sainzi uye Kuziva Maitiro
Kana chiumbwa chakagadzirwa zvakanaka, pfungwa dzinobva dzatanga kupinza zvinhu pasi. Ansix inoshandisa nzira yesainzi yekuumba, ichigadzira nzira yakagadzikana, inogona kudzokororwa zvichibva padata, kwete pakunzwisisa.
Kugadzirisa Maitiro Ekugadzirisa Mari: Mainjiniya anotarisa padanho refu: kutonhora. Sisitimu yakagadziriswa inorwisa zvakananga dambudziko iri. Uyezve, matekiniki akadai sekuderedza ukobvu hwemadziro husina kukosha uye kugadzirisa kumanikidzwa kwepakeji nenguva zvinoita kuti kushandiswa kwezvinhu kushoma uye kushandiswa kwesimba pasina kukonzera zviratidzo zvekunyura. Kugadziriswa kwemaitiro eAnsix kwepurojekiti yePorsche pedal, ichishandisa Adaptive Neural Network Fuzzy Inference System (ANFIS), yakaderedza core shift ne27.6% - chinhu chakakosha pakugadzirisa zvikamu.
Kugadzira otomatiki uye Hunhu Hwakanaka Panguva Chaiyo: Masero ekugadzira anoitwa otomatiki zvizere. Marobhoti anobata kubviswa kwezvikamu, uye chakakosha ndechekuti, masensa ekumanikidza ari mukati megomba anotarisa pfuti yega yega. Iyi data chaiyo inogadzira "fingerprint" yechikamu chakanaka. Chero kutsauka kunokonzera kurambwa otomatiki, zvichiwedzera kunaka zvakananga mukuita uye zvichiita kuti mwero wekutanga upfuure 99%. Kudzivirira kukanganisa uku kuri nyore pane kuronga zvikamu zvakaipa gare gare kana kugadzirisa kudzoka kwewaranti.
Chikamu 5: Hunhu Hwakavimbiswa uye Kutumirwa Nekukurumidza
Kuvimbiswa kwemhando yepamusoro paAnsix kune akawanda matinji uye kwakabatanidzwa mukugadzirwa kwese. Kuongorora kwekutanga kunoshandisa Coordinate Measuring Machines (CMM) kuti vaone zvese zvakakosha zvichienderana neCAD model. Munguva yekugadzira zvinhu zvakawanda, Statistical Process Control (SPC) inoongorora zviyero zvakakosha, ichivimbisa kuenderana.
Chinhu chekupedzisira chinobatanidzwa muhurongwa hwezvinhu ndechekurongedza nekutumira. Ansix inoshanda pamwe chete nevatengi kugadzira mapurasitiki anodzivirira uye asingadhuri—kubva kumakamuranisi akagadzirwa kusvika kumabhegi asingachinji—anovimbisa kuti zvikamu zvinosvika zvakanaka. Kugona kwavo matekiniki ekuchinja kwemould nekukurumidza (QMC) uye logistics dzakagadziriswa zvinoita kuti vakwanise kukurumidza kuchinja, zvichiita kuti vave shamwari yakavimbika uye inopindura mumatanho ekutengesa panguva chaiyo.
Mhedziso: Kukosha kweUinjiniya, Kupa Kudyidzana
Kune vanogadzira mota vakaita saTesla, mutengesi akaita seAnsix Tech anomiririra zvinopfuura mutengesi wezvikamu. Ishamwari yeinjiniya inoshandisa ruzivo rwemakore anoda kusvika makumi matatu kugadzirisa matambudziko akaomarara ekugadzira. Nekudyara mari mukuenzanisa kwekutanga, kusarudza zvinhu zvine hungwaru, kugadzira maforoma ekugadzira kuti zvibudirire zvakanyanya, uye kushandisa kugadzirwa kwedata, otomatiki, Ansix inodzinga marara nekusashanda zvakanaka.
Mugumisiro wacho unoratidza kukosha kukuru: kudzikiswa kukuru kwemutengo wezvikamu zvose, mhando isingachinji uye kugara kwenguva refu, uye kukurumidza nguva yekutenga. Mumakwikwi ekugadzira mota, Ansix Tech inoratidza kuti kuburikidza nehunyanzvi hweinjiniya, zvinokwanisika kupa kuvimbika kusingachinji ukuwo zvichideredza mitengo zvakanyanya, zvichipa simba vatengi vavo kuti vagadzire zvinhu zvitsva nechivimbo.
Kuti uwane rumwe ruzivo nezve mhinduro dzakabatanidzwa dzeAnsix Tech dzekugadzira majekiseni, shanyira www.ansixtech.com.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neTesla seat side panel, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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