96-qhov tob-qhov phaj silicone npog pwm

96-qhov tob-qhov phaj silicone cTshaj pwm

 

Ansix Cov Neeg Ua Haujlwm Tech Pioneers Uas Muaj Kev Ntsuas Zoo: Kev Ua Tus Kws Tshaj Lij rau 96-Qhov Dej Sib Sib Thoob Plate Silicone Cover Mould

Hauv lub ntiaj teb kev tsim khoom siv rau lub neej uas muaj kev pheej hmoo siab, qhov twg kev ntseeg siab tsis tuaj yeem sib tham tau thiab kev nyuaj siab ntawm tus nqi yog qhov loj heev, qhov ua tsis tiav ntawm ib qho khoom tuaj yeem ua rau ntau lab tus neeg poob qis hauv kev tshawb fawb. Ansix Tech txoj hauv kev tshiab rau qhov project pwm silicone npog ua pov thawj tias qhov tseeb thiab kev pheej yig tsis yog lub hom phiaj sib cais.

 

Kev Taw Qhia: Lub Cim Tseem Ceeb hauv Cov Chaw Kuaj Mob Niaj Hnub Nim No

Hauv lub ecosystem uas muaj neeg coob coob ntawm lub chaw kuaj mob niaj hnub no, lub phaj tob 96-qhov yog ib qho tseem ceeb heev. Cov phaj no, tseem ceeb rau kev tshuaj ntsuam xyuas ntau yam, kev tshuaj ntsuam genomics, thiab kev tshawb nrhiav tshuaj, vam khom ib qho tseem ceeb: lub hau silicone sealing. Cov no tsis yog cov hau yooj yim tab sis yog cov khoom siv precision-engineered uas yuav tsum tsim kom muaj kev sib khi zoo tiv thaiv kev ua qias tuaj, tiv taus qhov kub thiab txias heev los ntawm -80 ° C cia rau 121 ° C autoclaving, thiab tiv taus lub zog ntau dua 4000 g thaum lub sijhawm centrifugation.

 

Qhov kev cov nyom ntawm kev tsim cov npog no yog nyob rau hauv lawv qhov sib txawv ntawm ob qho tib si - lawv yuav tsum tau yooj ywm txaus los ua ib lub foob zoo meej tab sis ruaj khov txaus rau kev siv ntau zaus, thaum tsim tawm ntawm tus nqi uas ua rau cov ntawv thov siv ib zaug xwb ua tau rau kev tshawb fawb thoob ntiaj teb. Qhov no yog qhov uas Ansix Tech txoj kev txawj ntse hloov pauv qhov kev sib tw tsim khoom nyuaj mus rau hauv kev daws teeb meem txhim khu kev qha, tsav los ntawm tus nqi. Los ntawm kev koom ua ke ntawm cov khoom siv thev naus laus zis siab heev, kev tsim khoom kwv yees, thiab cov txheej txheem tsim khoom zoo tshaj plaws, Ansix Tech tau txhais dua qhov kev lag luam thiab kev ntseeg siab ntawm kev tsim cov khoom siv hauv chaw kuaj mob tseem ceeb no.

 

Theem 1: Kev Tsim Qauv Tseem Ceeb & Prototyping

Txoj kev taug kev ntawm lub hau silicone ua haujlwm siab pib ntev ua ntej cov khoom siv yaj kov cov hlau. Rau lub hau 96-qhov, theem tsim qauv yog tswj hwm los ntawm kev tsis sib haum xeeb cov qauv ntawm kev lag luam tshawb fawb txog lub neej, qhov twg qhov tseeb ntawm qhov ntev yog ntsuas hauv microns thiab cov khoom siv huv yog qhov tseem ceeb.

 

Tsim rau Kev Tsim Khoom (DFM) ua Lub Tswv Yim: Ansix Tech cov engineers pib txhua qhov project nrog kev tshuaj xyuas DFM kom tiav, kho qhov tsim thiab kev tsim khoom ua ib qho kev sib tw ua ke. Cov ntsiab cai tseem ceeb uas siv suav nrog kev tswj hwm qhov tuab ntawm phab ntsa sib npaug (feem ntau yog tsom mus rau 1-3 hli) hla lub grid nyuaj ntawm 96 lub sealing grommets kom ntseeg tau tias txias thiab tiv thaiv kev warping lossis cov cim dab dej. Txhua phab ntsa ntsug yog tsim nrog lub kaum sab xis tsim nyog (1-2 ° ib sab) los pab txhawb kev tawm ntawm cov pwm yam tsis muaj kev puas tsuaj rau cov silicone mos. Ntxiv mus, qhov chaw rooj vag (qhov twg cov khoom nkag mus rau hauv qhov pwm qhov) thiab kab sib cais tau muab tso rau hauv thaj chaw tsis tseem ceeb kom tshem tawm cov qhov tsis zoo thiab txo qis kev ua tiav tom qab.

 

Kev Tsim Qauv Rau Kev Txheeb Xyuas: Ua ntej yuav siv cov cuab yeej tsim khoom kim heev, Ansix Tech siv kev tsim qauv sai sai kom txo qhov kev pheej hmoo ntawm qhov project. Cov txheej txheem xws li CNC-machined aluminium prototype pwm raug siv, uas muab qhov tseeb ntawm ± 0.05 hli thiab tuaj yeem txhawb nqa ntau dua 500 lub voj voog xeem. Theem no tsis yog tsuas yog hais txog kev txheeb xyuas cov duab xwb; nws yog qhov chaw sim ua haujlwm. Cov qauv raug kuaj xyuas kom zoo rau kev ua haujlwm ntawm kev sib khi, kev tiv thaiv tshuaj lom neeg, thiab kev ua haujlwm ntawm autoclave. Cov ntaub ntawv kev lag luam qhia tias kwv yees li 35% ntawm cov teeb meem tsim qauv tau txheeb xyuas thiab kho thaum lub sijhawm tsim qauv no, tiv thaiv cov nqi siab dua thaum lub sijhawm tsim khoom loj.

 

Rooj 1: Cov Lus Qhia Tseem Ceeb DFM rau Silicone Npog Mould

 

Theem 2: Kev Tshawb Fawb Txog Khoom Siv & Kev Tsim Kho Txog Kev Kwv Yees

Kev xaiv cov khoom siv zoo yog qhov kev txiav txim siab zoo uas sib npaug kev ua tau zoo, biocompatibility, thiab tus nqi.

 

Cov Elastomer Xaiv: Cov Roj Hmab Silicone Ua Kua (LSR): Rau daim ntawv thov no, Ansix Tech qhia txog cov roj hmab Silicone ua kua uas muaj qhov huv siab, platinum-cured. Tsis zoo li cov silicone khov kho, LSR yog muab los ua ob ntu uas sib xyaw thiab txhaj tshuaj. Nws muaj cov yam ntxwv ntws zoo dua rau kev sau cov pwm nyuaj, kev ruaj khov thermal zoo heev (tawv dhau qhov kub ntawm -50 ° C txog ntau dua 200 ° C), thiab lub durometer sib xws (hardness) tseem ceeb rau lub zog sealing txhim khu kev qha. Ntxiv mus, platinum-cured LSR ua tau raws li FDA thiab USP Class VI cov kev cai nruj rau kev sib raug zoo ntawm biocompatibility, kom ntseeg tau tias tsis muaj leachables cuam tshuam nrog cov qauv tshuaj lom neeg rhiab heev.

 

Kev Tshuaj Xyuas Kev Nqus Pwm (DFM Simulation): Siv cov software simulation siab heev xws li Autodesk Moldflow, cov engineers tsim ib lub digital twin ntawm cov txheej txheem txhaj tshuaj. Qhov kev tshuaj xyuas no kwv yees seb LSR yuav ntws li cas los ntawm cov pwm khiav thiab qhov, txheeb xyuas cov teeb meem xws li cov ntxiab cua (uas tuaj yeem ua rau muaj cov khoom tsis tiav lossis npuas), cov kab vuam (qhov twg cov khoom sib cais sib ntsib, tsim kom muaj qhov tsis muaj zog), thiab txias tsis sib xws. Los ntawm kev ua kom lub qhov rooj thiab qhov chaw tso pa tawm zoo li qub, Ansix Tech txo qis tus lej ntawm kev sim thiab kev ua yuam kev, txiav lub sijhawm tsim kho thiab cov nqi hloov kho cuab yeej. Cov kev tshawb fawb qhia tau hais tias cov qauv digital zoo li no tuaj yeem txo cov kev sim lub cev ntau dua 30%.

 

Theem 3: Kev Tsim Pwm Thiab Kev Tsim Khoom Uas Muaj Peev Xwm

Lub pwm nws tus kheej yog ib qho masterpiece ntawm kev ua haujlwm precision, qhov twg txhua qhov me me pab txhawb rau qhov zoo ntawm qhov kawg thiab qhov project txoj kev lag luam.

 

Kev Xaiv Hlau Pwm: Rau cov khoom siv ntau xws li lub hau 96-qhov, kev ruaj khov yog qhov tseem ceeb. Ansix Tech siv cov hlau stainless uas tau ua ntej lossis dhau los ntawm kev tawv, xws li SS420 lossis S136, rau lub hauv paus thiab qhov. Cov hlau no muaj kev sib npaug zoo ntawm kev siv tshuab, kev txhuam kom zoo (rau qhov tiav daim iav uas ua kom yooj yim tso tawm), thiab kev tiv thaiv corrosion tawm tsam LSR cov additives. Qhov nyuaj feem ntau yog tswj hwm hauv qhov ntau ntawm HRC 48-52, muab lub neej ntev uas xav tau rau lub neej pwm uas tuaj yeem tshaj 500,000 lub voj voog.

 

Kev Tsim Kho Cov Txheej Txheem Tseem Ceeb:

 

Lub Tshuab Txias: Kev txias suav txog 50-70% ntawm tag nrho lub sijhawm txhaj tshuaj molding. Ansix Tech tsim cov channel txias uas ua raws li cov duab ntawm 96-cavity array kom ze li sai tau. Kev tswj cov dej ntws tsis tu ncua hauv cov channel no (nrog tus lej Reynolds saum 4000) yog qhov tseem ceeb rau kev ua kom muaj kev hloov pauv cua sov zoo tshaj plaws. Qhov no ncaj qha txo lub sijhawm voj voog, uas yog tus tsav tsheb loj tshaj plaws ntawm tus nqi ib feem.

 

Lub Tshuab Khiav & Rooj Vag: Feem ntau siv lub tshuab khiav kub rau LSR. Lub tshuab no ua kom cov khoom siv nyob rau hauv lub xeev yaj hauv lub manifold, tshem tawm cov khoom khiav txias thiab cov khoom pov tseg (uas tuaj yeem tseem ceeb nrog cov khoom siv kho mob kim LSR). Lub qhov rooj koob-valve muab kev tswj hwm meej ntawm qhov sau, xyuas kom meej tias txhua qhov chaw tau ntim sib npaug.

 

Lub Tshuab Tawm: Vim tias LSR kho tau mos thiab yoog tau, lub tshuab tawm yuav tsum mos heev tab sis ntseeg tau. Lub tshuab tawm ntau tus pin hla thaj chaw loj, qee zaum txuas nrog cua tshuab, ua kom lub hau ywj pheej tso tawm huv si yam tsis muaj kev cuam tshuam.

 

Rooj 2: Cov Qib Txhim Kho rau Kev Txhaj Tshuaj Molding Zoo

Theem 4: Kev Tswj Xyuas Cov Txheej Txheem Molding & Kev Ntsuas Zoo

Thaum cov pwm ntsia rau hauv lub tshuab txhaj tshuaj LSR ntsug, qhov kev tsom mus rau kev ua kom zoo dua qub thiab kev tswj xyuas zoo.

 

Cov Kev Sib Tw thiab Kev Txhim Kho Cov Txheej Txheem: Kev ua LSR muaj cov teeb meem tshwj xeeb. Nws qhov viscosity qis xav tau kev tswj hwm zoo meej kom tiv thaiv kev ci ntsa iab (cov khoom ntau dhau nkag mus rau hauv qhov sib txawv ntawm pwm). Nws qhov kho tau nyob ntawm qhov kub, ua rau kev tswj qhov kub ntawm pwm kom raug (feem ntau ntawm 150-200 ° C) tseem ceeb heev. Cov kws tshaj lij ntawm Ansix Tech sau txhua qhov ntsuas - qhov ceev ntawm kev txhaj tshuaj, lub siab ntim khoom, lub sijhawm kho, thiab qhov kub. Lub hom phiaj yog nrhiav "qhov chaw qab zib" uas lub sijhawm voj voog raug txo qis yam tsis muaj kev cuam tshuam rau qhov kev ua tiav ntawm qhov chaw. Piv txwv li, kev txo lub sijhawm kho los ntawm 5% los ntawm kev ua kom zoo dua qhov kub thiab txias tuaj yeem ua rau muaj kev txuag nyiaj ntau lab daus las hauv ib xyoos tsim khoom.

 

Ib Txoj Kev Cai Tswj Xyuas Zoo: Kev zoo yog tsim los rau hauv cov txheej txheem. Kev Tswj Xyuas Txheej Txheem Txheeb Cai (SPC) saib xyuas qhov loj me tseem ceeb hauv lub sijhawm tiag tiag. Txhua pawg ntawm cov khoom raug rau ntau qhov kev sim: kev kuaj xyuas qhov loj me ntawm cov tshuab ntsuas sib koom ua ke (CMM), kev sim durometer rau qhov nyuaj, kev sim foob ua haujlwm hauv qab siab, thiab kev lees paub ntawm autoclave thiab kev tiv thaiv tshuaj lom neeg. Cov khoom raug tsim thiab ntim rau hauv ib puag ncig chav huv uas tswj hwm (ISO 7 lossis zoo dua) kom tiv thaiv kev ua qias tuaj, nrog txhua qhov ntau tuaj yeem taug qab rov qab mus rau nws cov khoom siv raw.

 

Theem 5: Cov Lus Cog Tseg Txog Kev Xa Khoom Sai

Nyob rau hauv qhov chaw tshawb fawb niaj hnub no uas muaj kev sib tw ceev ceev, kev ceev nrooj mus rau kev ua lag luam yog qhov zoo dua. Ansix Tech's "Rapid Delivery Process" yog ib txoj haujlwm ua haujlwm uas sib tshooj cov theem yam tsis muaj kev rau siab ua. Kev tsim kho tib lub sijhawm, qhov twg kev tsim pwm pib thaum lub sijhawm kuaj cov khoom siv kawg tab tom ua, txo lub sijhawm ntau lub lis piam. Kev sim ua ke digital twin tiv thaiv kev hloov pauv tsim theem kawg. Cov txheej txheem tsim rau kev tsim pwm, kev tsim nyog, thiab kev nce qib ntau lawm ua kom ntseeg tau tias txij li kev tsim qauv khov mus rau thawj cov khoom, cov txheej txheem tuaj yeem kwv yees tau thiab yooj yim.

 

Xaus Lus: Tus Nqi Tsim Kho rau Txhua Lub Cim

Kev tsim cov phaj silicone uas muaj 96 lub qhov tob yog ib qho me me ntawm kev tsim khoom niaj hnub no. Nws xav tau kev sib koom tes ntawm kev tshawb fawb txog khoom siv, kev tsim kho tshuab, thiab kev qhuab qhia txog cov txheej txheem. Ansix Tech txoj kev txawj ntse yog nyob rau hauv kev taug kev qhov nyuaj no nrog lub zeem muag meej, tsom mus rau tus nqi. Los ntawm kev ua cov kev xaiv ntse hauv kev xaiv cov khoom siv, siv kev simulation los tiv thaiv kev ua yuam kev kim, tsim cov pwm kom ua haujlwm tau zoo tshaj plaws, thiab ua kom zoo dua txhua ob ntawm lub voj voog tsim khoom, lawv ua tiav qhov tshwm sim zoo: tsav tsheb tag nrho cov nqi ntawm kev muaj rau lawv cov neeg siv khoom yam tsis muaj kev cuam tshuam rau qhov zoo lossis kev ntseeg siab.

 

Rau cov chaw kuaj mob thiab cov tuam txhab kuaj mob thoob ntiaj teb, qhov no txhais tau tias yog qhov khoom siv tseem ceeb uas ntseeg tau ntawm tus nqi ruaj khov, ua rau muaj kev vam meej ntawm kev tshawb fawb uas yog qhov tseem ceeb thiab muaj txiaj ntsig zoo. Hauv lub ntiaj teb ntawm kev tshawb fawb txog lub neej, Ansix Tech tsis yog tsuas yog ib feem xwb, tab sis kuj yog lub hauv paus ntawm kev ntseeg siab thiab tus nqi, kaw nrog kev ua tib zoo.

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog 96-qhov tob-qhov phaj silicone npog pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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