Mercedes-Benz Mini lub tsheb bumper trim vaj huam sib luag
Mercedes-Benz Mini lub tsheb bumper trim vaj huam sib luag
Kev Ua Zoo Tshaj Plaws hauv Engineering: Ansix Tech Rov txhais dua qhov khoom kim heev Automotive Txhaj Tshuaj Molding rau Mercedes-Benz Mini
Los ntawm Automotive Manufacturing Insights
Hauv lub ntiaj teb kev tsim khoom tsheb kim heev uas muaj kev pheej hmoo siab, qhov twg qhov kev ntsuas millimeter precision ntsib qhov kev nyuaj siab ntawm tus nqi, kev hloov pauv ntsiag to tab tom tshwm sim hauv cov saw hlau muab khoom. Nyob rau pem hauv ntej yog Ansix Tech, lub tuam txhab tsim khoom precision uas nws qhov project tsim khoom rau Mercedes-Benz Mini lub vaj huam sib luag tom qab bumper ua piv txwv txog tus qauv tshiab hauv kev tsim khoom ntse, tsav los ntawm tus nqi. Kev koom tes no yog ntau dua li kev pom zoo muab khoom; nws yog ib qho kev kawm txog yuav ua li cas kev tsim kho tshiab, kev tshawb fawb txog cov khoom siv, thiab kev tsim kho tshiab tuaj yeem sib sau ua ke los xa cov khoom zoo uas xav tau ntawm lub npe zoo thaum tswj hwm cov nqi khoom tseem ceeb.
Qhov project no tso Ansix Tech ua tus neeg muab kev daws teeb meem tseem ceeb, uas muaj lub luag haujlwm nrog cov txheej txheem ua tiav los ntawm kev tsim qauv digital mus rau kev tsim khoom loj ntawm cov khoom uas sib xyaw ua ke qhov zoo nkauj nrog kev ua haujlwm ntawm cov qauv. Hauv kev lag luam uas ntsib kev nyuaj siab ntawm cov nyiaj tau los, Ansix txoj hauv kev qhia tau tias qhov zoo sib tw tiag tiag tsis pom nyob rau hauv kev txiav cov ces kaum, tab sis nyob rau hauv kev tsim kho vaj tse uas tshem tawm cov khib nyiab thiab ua kom zoo dua txhua yam ntawm cov txheej txheem tsim khoom.
Theem 1: Daim Qauv Qhia Txog Kev Zoo Tag Nrho - Kev Tsim Qauv thiab Kev Txheeb Xyuas Qauv Qauv
Txoj kev taug kev ntawm lub vaj huam sib luag ntawm lub tsheb Mercedes-Benz Mini tom qab pib ntev ua ntej cov yas yaj mus rau hauv pwm. Nws pib hauv lub ntiaj teb digital, qhov twg Ansix Tech cov engineers koom nrog hauv cov txheej txheem Tsim Qauv rau Kev Tsim Khoom (DFM). Ua haujlwm ua ke nrog Mercedes-Benz cov pab pawg tsim qauv thiab engineering, qhov kev tsom mus rau kev txhais cov kev xav tau zoo nkauj thiab kev ua haujlwm rau hauv kev tsim qauv zoo tshaj plaws rau kev tsim khoom zoo thiab zoo.
Cov txheej txheem no muaj kev tshuaj xyuas cov pwm zoo heev (CAE). Siv cov software simulation siab heev, cov engineers tsim ib lub digital twin ntawm cov txheej txheem txhaj tshuaj molding. Qhov kev tsim qauv virtual no yog qhov tseem ceeb rau cov khoom ntev, nyias nyias zoo li lub bumper trim, uas yooj yim rau cov teeb meem xws li cov kab vuam, cov cim dej, thiab warpage. Qhov kev simulation kwv yees li cas cov yas xaiv yuav sau cov qhov, tso cai rau cov engineers kom ua kom zoo dua qhov chaw rooj vag rau kev sau sib npaug, txheeb xyuas thiab tshem tawm cov pa phem, thiab simulate thermal stresses kom tiv thaiv kev tsis ruaj khov ntawm qhov ntev. Txoj hauv kev digital-thawj zaug no txiav lub sijhawm tsim kho thiab yuav luag tshem tawm cov cuab yeej hloov kho kim tom qab lub pwm lub cev tau tsim.
Kev tsim cov qauv tsim ua rau tus choj kawg ntawm lub cev thiab lub cev. Siv cov txheej txheem tsim qauv sai, Ansix tsim cov khoom siv rau kev txheeb xyuas kev tsim qauv zoo. Cov qauv tsim no dhau los ntawm kev ntsuas qhov ntev los ntawm cov tshuab ntsuas sib koom ua ke (CMM), kev sim sib dhos ntawm cov qauv tsheb tiag tiag, thiab kev ntsuam xyuas qhov zoo nkauj kom ntseeg tau tias qhov zoo ntawm qhov chaw thiab kev tsim cov qauv ua tau raws li Mercedes-Benz tus nqi siab. cov qauv.
Cov Qauv Siv Khoom: Kev Xaiv Tswv Yim rau Kev Ua Tau Zoo thiab Kev Lag Luam
Qhov kev ua tau zoo, qhov tsos, thiab tus nqi ntawm lub vaj huam sib luag kawg yog qhov tseem ceeb los ntawm kev xaiv cov khoom siv. Rau kev kho kom zoo nkauj sab nraud ntawm lub tsheb, Acrylonitrile Butadiene Styrene (ABS) feem ntau yog cov polymer xaiv, muaj nqis rau nws qhov sib npaug zoo ntawm kev tiv taus kev cuam tshuam, kev ruaj khov ntawm qhov ntev, thiab qhov chaw tiav zoo heev uas haum rau kev pleev xim lossis chrome plating.
Ansix Tech txoj kev txawj ntse txog kev tshawb fawb txog cov khoom siv coj cov txheej txheem xaiv ua tib zoo. Cov engineers yuav tsum xyuas kom meej tias qib ABS xaiv tau ua raws li cov kev cai nruj: tiv taus cov kua dej hauv tsheb thiab kev puas tsuaj UV, muaj peev xwm tiv taus qhov kub thiab txias ntawm 180 ° C ~ 250 ° C, thiab cov yam ntxwv ntws tas li rau kev ua pwm zoo meej.
Ib qho tseem ceeb ntawm Ansix txoj kev npaj ua kom zoo tshaj plaws yog kev siv cov khoom siv rov ua dua tshiab (PCR) uas siv tom qab siv tas. Kev siv cov khoom siv rov ua dua tshiab pab cov tuam txhab tsim tsheb ua tiav cov hom phiaj ruaj khov tab sis qhia txog cov yam ntxwv ua tiav. Ansix teb qhov no los ntawm kev hloov kho cov txheej txheem txhaj tshuaj molding kom raug - kho cov voj voog ziab thiab cov qauv kub - kom haum rau cov khoom siv PCR yam tsis cuam tshuam rau qhov zoo tshaj plaws uas Mercedes-Benz xav tau. Qhov no muab ob qho txiaj ntsig rau ib puag ncig thiab cov nqi khoom siv ncaj qha.
Rooj 1: Cov Khoom Siv Tseem Ceeb rau Kev Kho Kom Zoo Nkauj Sab Nraud Tsheb
Kev Tsim Kho Tshiab Tseem Ceeb: Pwm Siab Tshaj Plaws Kev Tsim Kho thiab Kev Tsim Qauv
Cov pwm yog lub plawv ntawm cov txheej txheem txhaj tshuaj molding, thiab nws tus qauv tsim yog qhov chaw uas Ansix Tech lub peev xwm tsim khoom qhia tau tag nrho. Txhua lub subsystem yog tsim los kom ruaj khov, ua haujlwm tau zoo, thiab tsim cov khoom zoo tshaj plaws.
Kev Xaiv Hlau Zoo: Lub pwm ntev yog qhov tseem ceeb rau kev tsim khoom tsheb ntau. Ansix xaiv cov qib hlau raws li qhov xav tau ntawm cov khoom thiab qhov ntau lawm. Rau cov pwm vaj huam sib luag ntawm lub bumper, cov hlau ua ntej khov xws li P20 yuav siv tau rau cov pwm loj kom tsis txhob muaj kev cuam tshuam los ntawm kev kho cua sov, thaum cov hlau khov los ntawm kev xaiv rau cov ntxig tseem ceeb thiab qhov chaw uas xav tau kev tiv taus kev hnav siab thiab kev ua kom zoo nkauj rau qhov tiav zoo meej.
Lub Tshuab Txias Uas Hloov Pauv: Tus tsav tsheb loj tshaj plaws ntawm lub sijhawm voj voog thiab qhov zoo ntawm ib feem yog kev ua kom txias zoo. Ansix siv cov qauv tsim channel txias conformal, qhov twg cov channel dej yog 3D-luam tawm lossis tshuab tshwj xeeb kom ua raws li cov duab ntawm qhov chaw ntawm qhov deb sib xws. Piv rau cov channel ncaj-drilled ib txwm muaj, txoj hauv kev no muab kev rho tawm cua sov sai thiab sib xws. Qhov tshwm sim yog kev txo qis hauv lub sijhawm voj voog - txog li 40% hauv qee kis - thaum tib lub sijhawm txo qis kev ntxhov siab sab hauv uas ua rau warpage.
Kev Ntsuas Qhov Rooj thiab Kev Tawm: Lub rooj vag, qhov chaw uas cov yas nkag mus rau hauv qhov, tau muab tso rau qhov chaw zoo raws li kev tshuaj xyuas cov pwm kom ntseeg tau tias muaj kev sib npaug thiab zais cov seem ntawm cov chaw tsis pom. Ansix feem ntau siv cov rooj vag hauv qab dej lossis qhov av rau cov kab txiav, uas sib cais huv si ntawm qhov chaw thaum tawm. Lub kaw lus tawm nws tus kheej yog lub network ntawm cov koob thiab cov hniav ci uas tsim los siv lub zog sib npaug zoo, tso tawm lub vaj huam sib luag ntev, mos mos ntawm cov pwm yam tsis ua rau muaj kev cuam tshuam lossis cov cim ntawm qhov chaw.
Kev Tswj Xyuas Kev Tsim Khoom: Kev Txhim Kho Cov Txheej Txheem thiab Kev Ntsuam Xyuas Zoo
Kev hloov ntawm lub pwm zoo meej mus rau qhov ruaj khov thiab ua haujlwm tau zoo yog qhov uas kev ua haujlwm zoo tshaj plaws tau ua pov thawj. Cov vaj huam sib luag ntawm lub bumper muaj cov teeb meem tshwj xeeb: tiv thaiv kev txhaj tshuaj luv luv hauv cov ntu nyias, tshem tawm cov cim dej ntawm cov tav, thiab xyuas kom meej tias qhov ntev sib xws thoob plaws.
Ansix Tech siv cov ntsiab cai molding thiab Design of Experiments (DOE) los tsim kom muaj lub qhov rais ua haujlwm ruaj khov thiab rov ua dua. Cov kev ntsuas xws li qhov kub yaj, qhov ceev ntawm kev txhaj tshuaj, lub siab ntim khoom, thiab lub sijhawm txias raug kho raws li lub kaw lus sib txuas. Lub hom phiaj yog kev ua kom zoo dua ntau yam: nrhiav "qhov chaw qab zib" uas lav qhov ua tiav ntawm ib feem, txo lub sijhawm voj voog, thiab txo cov khoom siv.
Kev zoo yog txuam nrog cov txheej txheem, tsis yog tsuas yog tshuaj xyuas xwb. Ansix lub txheej txheem ntau txheej txheem Kev Ntsuam Xyuas Zoo pib nrog daim ntawv pov thawj khoom siv raw thiab txuas ntxiv mus txog thaum kawg xa khoom. Nws suav nrog Kev Tshuaj Xyuas Khoom Siv Thawj Zaug (FAI) siv cov kev ntsuas CMM tag nrho, kev kuaj xyuas qhov ntev hauv cov txheej txheem, thiab Kev Tswj Xyuas Txheej Txheem Txheeb Xyuas (SPC) los saib xyuas cov qauv tsim khoom thiab tiv thaiv kev hloov pauv. Txoj hauv kev no ua raws li qhov tseeb uas Mercedes-Benz tus kheej lub txheej txheem tsim khoom xav tau.
Kev ntim khoom thiab kev xa khoom yog tsim los nrog kev saib xyuas zoo ib yam. Lub hnab yas uas tsim tshwj xeeb, uas tuaj yeem xa rov qab tau tiv thaiv cov vaj huam sib luag tiav lawm los ntawm kev khawb thiab kev hloov pauv thaum lub sijhawm thauj mus los, kom ntseeg tau tias lawv tuaj txog ntawm lub Hoobkas sib dhos hauv qhov xwm txheej ntawm chav tso khoom. Kev xa khoom sib xyaw ua ke txhawb nqa kev xa khoom raws li qhov kev txiav txim, xa cov khoom raws li qhov kev txiav txim tiag tiag uas lawv yuav raug teeb tsa rau ntawm kab ntau lawm, yog li txo cov nqi khoom muag ntawm cov neeg siv khoom.
Qhov Zoo ntawm Ansix: Ib Lub moj khaum uas tau lees paub rau kev txo nqi
Ansix Tech txoj kev muaj nqis tau pom tseeb hauv nws lub peev xwm los txo tus nqi tag nrho rau cov neeg siv khoom zoo li Mercedes-Benz. Qhov no tsis yog ua tiav los ntawm ib qho kev nqis tes ua, tab sis los ntawm kev siv txoj hauv kev dav dav, uas tawm tsam cov neeg tsav tsheb nqi ntawm txhua theem.
Rooj 2: Ansix Tech's Cost Optimization Framework & Results
Raws li tau pom tseeb hauv cov haujlwm zoo sib xws, cov kev ua haujlwm zoo sib xws no tuaj yeem ua rau tag nrho cov nqi khoom txo qis txog li 40%, hloov pauv ib feem tsim los ntawm qhov chaw siv nyiaj mus rau qhov chaw muaj txiaj ntsig zoo dua.
Xaus Lus: Tsim Ib Tus Qauv Tshiab Hauv Kev Koom Tes Hauv Tsheb
Qhov project Mercedes-Benz Mini rear bumper trim panel yog ib qho me me ntawm cov kev sib tw niaj hnub no ntawm cov khoom siv hauv tsheb: ua tiav peb yam tsis yooj yim sua ntawm cov khoom zoo dua, kev xa khoom sai dua, thiab tus nqi qis dua. Ansix Tech tau sawv los daws qhov teeb meem no los ntawm kev ua tus khub koom tes engineering tiag tiag, tsis yog tus muag khoom xwb.
Los ntawm kev siv kev txawj ntse tob hauv kev tsim qauv kwv yees, kev tshawb fawb txog cov khoom siv, kev ua pwm meej, thiab kev tswj cov txheej txheem uas tsav los ntawm cov ntaub ntawv, Ansix muab kev ntseeg siab thiab tus nqi tshwj xeeb. Lawv txoj kev vam meej qhia txog ib zaj lus qhia tseem ceeb rau kev lag luam: nyob rau hauv lub caij nyoog ntawm kev siv hluav taws xob thiab kev sib tw nruj, cov neeg yeej yuav yog cov neeg uas paub txog kev sib koom ua ke ntawm kev ua tau zoo ntawm kev siv tshuab nrog kev tsim kho tus nqi zoo. Ansix Tech txoj haujlwm rau Mercedes-Benz tsis yog tsuas yog tsim ib feem xwb - nws tsim txoj hauv kev rau cov tuam txhab tsim tsheb kim heev kom txhawb nqa lawv cov qauv zoo thaum taug kev mus rau qhov tseeb ntawm kev lag luam thoob ntiaj teb.
Rau cov tuam txhab tsim tsheb OEM thiab cov neeg muab khoom Tier-1 uas tab tom nrhiav tus khub uas muaj peev xwm xa cov kev tsim kho vaj tse no, Ansix Tech sawv cev rau ib qho chaw muaj txiaj ntsig zoo thiab muaj zog. Lawv txoj hauv kev muab ib daim phiaj xwm rau yav tom ntej ntawm kev tsim khoom, qhov twg txhua qhov kev txiav txim siab tau ua kom zoo rau kev ua tau zoo, kev ua haujlwm zoo, thiab tag nrho cov nqi.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Mercedes-Benz Mini lub tsheb tom qab lub bumper trim panel, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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