ihe mkpuchi ọkụ ihu Mercedes-Benz
ihe mkpuchi ọkụ ihu Mercedes-Benz
Ọkachamara Injinia: Kedu otu esi eme ya Ansix Teknụzụ Na-akwalite Uru na Mmepụta Nozzle Washer Headlight Mercedes-Benz
SHENZHEN, China — N'ebe a na-arụ ọrụ ụgbọ ala okomoko nke siri ike, ebe a naghị atụle nkenke na nrụgide ọnụ ahịa na-adịghị agwụ agwụ, mmekọrịta dị n'etiti Ansix Tech na Mercedes-Benz bụ ihe akaebe nke ike nke injinia agbakwunyere na uru. N'ịrụ ọrụ ọkachamara na imepụta ihe dị mkpa dị ka ihe mkpuchi ọkụ ihu, Ansix Tech emeela ka ọ dị mma site n'inye akụkụ dị iche iche, kamakwa site n'ịkọwapụta usoro uru niile nke ịkpụzi injection. Site na ihe karịrị afọ 28 nke ahụmịhe nrụpụta na ọrụ ụlọ ọrụ iji "Mee ka Ndị Ahịa Anyị Nwee Ọganiihu," ụlọ ọrụ ahụ na-etinye ụdị injinịa zuru oke, nke jikọtara ọnụ iji nye ịdị mma na-enweghị nsogbu ebe ọ na-ebelata ọnụ ahịa maka ndị mmekọ ụgbọ ala dị elu.
Njem nke ihe mkpuchi ọkụ ihu Mercedes-Benz—ihe dị mkpa maka mma na nchekwa ụgbọ ala—site na echiche ruo na ahịrị njikọta, na-agụnye echiche mmepụta nke oge a. Ọ bụ echiche ebe ihe nlereanya dijitalụ dị elu na-ebute ụzọ n'ịkpụ ígwè, ebe sayensị ihe onwunwe atụmatụ na-ezute ngwaọrụ ziri ezi, na ebe a na-eme ka ọ dị mma maka oge mmepụta ọ bụla. Nke a bụ ụkpụrụ Ansix Tech na-eji iji hụ na akụkụ ọ bụla na-emezu ihe siri ike. ọkọlọtọ nke ụlọ ahịa okomoko nke ndị Germany, ebe ha na-enye nnukwu nchekwa ego dị mkpa na mpaghara asọmpi ụgbọ ala nke oge a.
Mmekọrịta E Kere n'Ihu na Uru Ya
Mmekọrịta Ansix Tech na Mercedes-Benz na-anọchite anya ihe karịrị nkwekọrịta ọkọnọ; ọ bụ njikọ aka dị mkpa nke e wuru na ikike teknụzụ miri emi na ebumnuche nke imepụta ihe ọhụrụ na arụmọrụ. Na-arụ ọrụ site na ntọala mmepụta anọ dị na China na Vietnam, nwere ihe karịrị igwe ịkpụzi ihe karịrị 260 site na tọn 30 ruo 2800, Ansix nwere oke na ọkachamara achọrọ maka ọrụ ụgbọ ala dị elu. A na-egosi asambodo teknụzụ nke ụlọ ọrụ ahụ site na nrubeisi ya na ọkọlọtọ mba ụwa, na-ejide asambodo IATF 16949 (ụgbọala), ISO 9001 (ịdị mma), na ISO 14001 (gburugburu ebe obibi), nke dị mkpa maka inye OEM zuru ụwa ọnụ dịka Mercedes-Benz.
Ọrụ a gụnyere usoro ọrụ zuru oke maka ihe mkpuchi ọkụ isi: site na nhazi mbụ na nkwenye ruo na mmepụta na asambodo zuru oke. Njikwa njedebe a dị oke mkpa. Site na ijikwa usoro niile n'okpuru otu ụlọ, Ansix na-ewepụ oghere nkwukọrịta, nsogbu ibu ọrụ, na igbu oge nke a na-ahụkarị na usoro ọkọnọ kewara ekewa. Maka Mercedes-Benz, nke a na-asụgharị ka ọ bụrụ ngwọta a pụrụ ịtụkwasị obi, nke nwere otu isi nke na-eme ka oge na-aga ahịa dịkwuo ngwa ngwa ma na-ahụ na ịdị mma na-aga n'ihu site na ihe nlereanya mbụ ruo na akụkụ mmepụta nde.
Ntọala Dijitalụ: Nyocha DFM na Mbugharị Ebu
Ogologo oge tupu ebu apụta, a na-achọpụta ihe ịga nke ọma nke ihe mkpuchi ọkụ ihu na mpaghara dijitalụ. Usoro Ansix Tech dabere na usoro Design for Manufacturability (DFM) siri ike na nyocha usoro mbuli elu (MFA). N'oge a, otu ndị na-emepụta ihe na ndị injinia karịrị 200 na-eme nyocha obere ihe nke ụdị 3D nke akụkụ ahụ.
Nnyocha DFM: Ndị injinia na-enyocha nhazi ihe mkpuchi ọkụ ihu maka nsogbu mmepụta nwere ike ime. Nke a gụnyere ijide n'aka na akụkụ nhazi zuru oke maka mwepụ akụkụ dị ọcha, ime ka ọkpụrụkpụ mgbidi dị n'otu iji gbochie akara sink na warpage, yana ịchọpụta geometrị dị mgbagwoju anya nke nwere ike ịchọ Ebu dị elu ihe omume. Isi ihe bụ njikọta akụkụ; site n'ịmepụta ihe ndị na-ejikọta ọtụtụ ọrụ n'ime otu ihe eji akpụ ihe mara mma, Ansix nwere ike inye aka belata oge nchikọta ruo 40% ma belata ọnụ ahịa ihe ndị metụtara ya.
Nyocha nke Nhazi na Mbugharị Ebu: Site na iji ngwanrọ dịka Autodesk Moldflow ma ọ bụ Moldex3D, Ansix na-eme ka a gbanye plastik agbaze n'ime oghere ebu mebere emebere. Nyocha a na-ebu amụma:
Usoro Mmeju: Hụ na mmiri na-erugharị n'akụkụ niile nke akụkụ ahụ.
Ebe Njikọta na Ebe Ikuku Na-anọ: Ịchọpụta ebe akụkụ mmiri na-ezukọ ma ọ bụ ebe ikuku nwere ike ịnọ, na-enye ndị injinia ohere ịgbanwe ọnọdụ ọnụ ụzọ ámá ma ọ bụ tinye oghere ikuku n'ụzọ dị mfe.
Ịdị Mma na Ịkpụcha Oyi: Ịme ka mwepụta okpomọkụ dị ka ihe atụ iji buru amụma ma gbochie enweghị ike ịkwụsi ike n'akụkụ.
Usoro dijitalụ a nke mbụ bụ ngwaọrụ dị ike nke na-echekwa ego. Site n'ịchọpụta na idozi ntụpọ imewe n'ụzọ dị mfe, Ansix na-ebelata oge mmepe site na 30% ma na-ewepụ okirikiri dị oke ọnụ, nke na-ewe oge nke ịrụgharị ngwaọrụ anụ ahụ nke na-emebi usoro nnwale na njehie ọdịnala. Maka Mercedes-Benz, nke a pụtara usoro mmepe ngwa ngwa, nke a na-atụ anya ya na ngwaọrụ nke ziri ezi na nke ziri ezi na nke mbụ.
Sayensị Ihe Atụmatụ Maka Ihe Ndị A Na-achọ Maka Ụgbọala
Nhọrọ nke ihe plastik bụ mkpebi dị oke mkpa maka nhazi arụmọrụ, ịma mma, na ọnụ ahịa. Ihe mkpuchi ọkụ isi ga-anagide ọnọdụ gburugburu ebe obibi siri ike, gụnyere ikpughe na kemịkalụ, radieshon UV, na oke okpomọkụ, ma na-eme ka elu Class-A dị mma nke ọma.
Ansix Tech na-ejigide ọtụtụ nchekwa data ihe ma na-eji usoro nhọrọ sayensị, na-ahọrọkarị site na plastik injinia dị elu dịka:
Ngwakọta Polycarbonate (PC) na PC/ABS: A họọrọ ya maka ike mmetụta pụrụ iche, iguzogide okpomọkụ dị elu, na nkwụsi ike dị mma.
Acrylonitrile Butadiene Styrene (ABS): A na-eji ya eme ihe nke ọma maka imecha elu ya dị mma, nkwụsi ike ya, na oke arụmọrụ ya dị mma.
Polyamides e ji iko ma ọ bụ mineral jupịrị (PA): A na-eji ya ebe ọ dị mkpa ka e mee ka ike sie ike, belata ihe ndị na-amị amị, na ime ka okpomọkụ dịkwuo mma.
E wezụga ịhọrọ ihe e ji eme ihe nke ọma, atụmatụ ihe Ansix bụ ihe na-eme ka ọnụ ahịa ya dịkwuo mma. Ụlọ ọrụ ahụ na-eji usoro ngwakọ, dịka ịgwakọta resin na pasentị nke ihe ndị e ji eme ihe ma ọ bụ ihe ndị e ji eme ihe ndị ọzọ, nke nwere ike ibelata ọnụ ahịa ihe site na 12% ma ọ bụ karịa n'emebighị ihe achọrọ maka ọrụ ma ọ bụ ịma mma nke ihe mejupụtara ya. Mbelata atụmatụ a, nke e ji data ihe zuru oke duzie, na-eme ka gram plastik ọ bụla na-enye uru kachasị.
Tebụl: Usoro Nhazi Ọnụ Ego Atụmatụ na Ansix Tech
Ọkacha Mma nke Mmepụta Ebu: Obi nke Nkọcha
Mkpụkpụ a na-agba n'ime ihe bụ isi ihe dị mkpa n'ọrụ ahụ dum. Maka ihe ndị dị na Mercedes-Benz, Ansix Tech na-emepụta mkpụkpụ n'ụzọ pụrụ iche, na-ejide ike dị ka ±0.002mm. Nhazi nke mkpụkpụ ahụ bụ ọrụ dị oke mma nke sistemụ ejikọtara ọnụ, nke ọ bụla mepụtara maka arụmọrụ kachasị elu na ogologo ndụ.
- Nhọrọ ígwè ebu: Nhọrọ ígwè bụ atụmatụ, dabere na olu mmepụta na nchacha resin. Maka mmepụta ụgbọ ala dị elu, Ansix na-ejikarị ígwè ndị siri ike dị ka P20 maka ntọala ebu na ígwè ndị na-eme ka ọ sie ike dịka H13 maka ntinye isi na oghere, nke a na-akwanyere ùgwù maka ike ha na iguzogide ike ọgwụgwụ okpomọkụ.
- Mgbanwe Sistemụ Jụụ: Jụụ na-abụkarị 70-80% nke oge okirikiri niile. Usoro ọhụrụ nke Ansix lekwasịrị anya na nhazi ọwa oyi. N'adịghị ka ọwa ndị a na-egwupụta kwụ ọtọ, a na-emepụta ha ka ha soro usoro 3D kpọmkwem nke nozzle igwe ọkụ ihu n'ebe dị anya. Ihe ọhụrụ a, nke a na-eme mgbe ụfọdụ site na mbipụta ígwè 3D, na-emepụta mmiri na-agbagharị agbagharị maka nnyefe okpomọkụ kachasị elu, na-eduga na oyi dị otu na ngwa ngwa. Nsonaazụ ya nwere ike ịbụ mbelata oge okirikiri ruo 40%, nke pụtara ozugbo na ọnụ ahịa dị ala kwa akụkụ na ikike mmepụta dị elu.
- Sistemụ Ndị Na-agba Ọsọ, Ọnụ Ụzọ Ámá, na Mwepụ:
Sistemụ Ọsọ/Ọnụ Ụzọ Ámá: Ansix na-ejikarị sistemụ Ọsọ ọkụ eme ihe maka arụmọrụ mmepụta, nke na-ewepụ ihe mkpofu plastik siri ike nke ndị na-agba ọsọ oyi na-emepụta. A na-eme ka ebe ọnụ ụzọ ámá dị mma nke ọma site na nyocha usoro ebu iji hụ na e mejupụta ya nke ọma ma na-ebelata akara ndị a na-ahụ anya na nozzle emechara.
Sistemụ Mwepụ: E mere ya ka o jiri ike dị otu a, sistemụ ahụ nwere ike iji ngwakọta nke ntụtụ ejector, aka uwe, blade ejector, na ikuku poppets wepụta akụkụ ahụ dị nro na-enweghị mgbanwe ma ọ bụ mmebi elu.
Ịmacha Usoro ahụ: Mmezi na Nkwanye Elu
Ebe e tinyere ihe e ji arụ ọrụ nke ọma n'ime igwe e ji agba ọgwụ ọgbara ọhụrụ, a na-elekwasị anya n'ịmụta usoro ọrụ. Ansix na-eji usoro ihe e ji akpụ ihe sayensị, na-eji Nhazi nke Nnwale (DOE) eguzobe usoro ọrụ siri ike, nke a pụrụ imegharị ugboro ugboro.
Mmezi na Njikwa Ọnụ Ego: Ndị ọkachamara na-ahazi paramita niile—ọsọ ịgba ọgwụ, nrụgide nkwakọ ngwaahịa, oge oyi—iji belata sekọnd ole na ole nke okirikiri ahụ. Mbelata oge oyi site na sekọnd 30 ruo 25, dịka ọmụmaatụ, nwere ike ịbawanye mmepụta site na 20%. Robotik akpaaka na-ahụ na mwepụ akụkụ na-aga n'ihu, na-ebelata ntinye aka mmadụ na mgbanwe oge okirikiri.
Ọdịdị Dị Mma E Ji Mee Ya, A Naghị Anyocha Ya: Nkwenye ịdị mma na-arụ ọrụ nke ọma ma na-adabere na data. Ihe mmetụta nrụgide na okpomọkụ n'ime ebu na-emepụta "mkpisi aka dijitalụ" maka foto ọ bụla, na-enye ohere maka nlekota oge na ịjụ akụkụ ọ bụla na-adaghị na nkọwapụta mpụga. Nke a bụ nkwado site na Njikwa Usoro Ọnụọgụ (SPC) na sistemụ ọhụụ akpaaka, na-eme ka ọnụego ntụpọ belata site na nkezi ụlọ ọrụ nke ~3% ruo 0.5% dị egwu ma ọ bụ ala. Nlekwasị anya a na-aga n'ihu na Mmeri Mbụ na mmepụta ntụpọ fọrọ nke nta ka ọ bụrụ efu na-ewepụ nnukwu ọnụ ahịa zoro ezo nke mkpofu, ọrụgharị, na nkwụsị ahịrị.
Nkwakọ ngwaahịa, nnyefe, na nkwa a pụrụ ịtụkwasị obi
N'ịghọta na ihe ndị dị oke ọnụ ahịa chọrọ njikwa dị elu, Ansix Tech na-emepụta ngwọta nchekwa pụrụ iche iji hụ na akụkụ ndị ahụ rutere na ụlọ ọrụ njikọta Mercedes-Benz n'ọnọdụ zuru oke. Nkwa ụlọ ọrụ ahụ na nnyefe ngwa ngwa dabere na ọrụ ya site na ụkpụrụ nrụpụta dị nro na usoro Mgbanwe nke Njem nkeji (SMED), nke na-ebelata oge mgbanwe ebu ma na-eme ka ojiji akụrụngwa dịkwuo elu ruo ihe karịrị 85%. Ọganihu nhazi a na-eme ka Ansix na-akwado usoro mmepụta n'oge, na-aghọ ndọtị a pụrụ ịdabere na ya nke sistemụ mmepụta nke onye na-emepụta ụgbọala.
Mmechi: Inye Uru A Na-apụghị Ịtụ Egwu Site na Injinịa
Akụkọ Ansix Tech gbasara imepụta ihe mkpuchi ọkụ ihu Mercedes-Benz bụ ihe atụ na-adọrọ adọrọ n'ihe gbasara imepụta uru nke oge a. Ọ na-egosi na n'ime ngalaba ụgbọ ala dị elu, ụzọ maka asọmpi abụghị n'ihe dị mkpa, kama ọ bụ n'ịnabata ọgụgụ isi injinia miri emi, njikọta usoro zuru oke, na imeziwanye ihe na-aga n'ihu.
Site n'itinye ego n'ihu na nkwenye dijitalụ, Ansix na-ebelata ihe egwu ma na-eme ka oge na-aga ahịa dịkwuo ngwa ngwa. Site n'ịgbanwe arụmọrụ oyi na njikwa usoro, ọ na-ebelata ọnụ ahịa akụkụ ọ bụla. Site n'iwulite ịdị mma n'ime nzọụkwụ ọ bụla, ọ na-eme ka a pụrụ ịtụkwasị obi nke ọma. Maka Mercedes-Benz, uru ahụ doro anya: onye mmekọ atụmatụ nke na-enye ihe ndị na-emezu ụkpụrụ ụwa ha, ebe ọ na-achịkwa ọnụ ahịa mgbe niile, si otú a na-enye aka ozugbo na uru na asọmpi nke onye na-emepụta ụgbọala. N'ime ụlọ ọrụ na-agbanwe gaa na ọkụ eletrik na mmegharị mara mma, mmekọrịta dị ka nke a, nke e wuru na nkenke, arụmọrụ, na nkwa na-adịghị agbanwe agbanwe, abụghị naanị uru - ha dị mkpa.
Maka ozi ndị ọzọ gbasara ngwọta injection molding nke Ansix Tech, gaa na www.ansixtech.com.
Ụlọ ọrụ Ansix Tech Co Ltd
Ọ bụrụ na ị nwere atụmatụ ọ bụla gbasara ihe mkpuchi ọkụ ihu Mercedes-Benz, ị nwere ike ịkpọtụrụ anyị n'oge ọ bụla. Anyị ga-eme ka echiche gị bụrụ eziokwu, mee ka ị mezuo nrọ gị, ma nweta nnukwu iwu site n'ahịa. Ozi kọntaktị anyị bụ info@ansixtech.com. Ma ọ bụ kpọtụrụ CTO anyị, zitere ozi na: stephen@ansixtech.com
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