Nozzle ea ho hlatsoa mabone a hlooho ea Mercedes-Benz
Nozzle ea ho hlatsoa mabone a hlooho ea Mercedes-Benz
Bokhabane ba Boenjiniere: Joang Ansix Boleng ba Theknoloji bo Tsosa ho Mercedes-Benz Headlight Washer Nozzle Production
SHENZHEN, Chaena — Lefapheng la tlhahiso ea likoloi tsa mabothobotho, moo ho nepahala ho sa buisanoeng 'me likhatello tsa litšenyehelo li sa khaotse, tšebelisano-'moho pakeng tsa Ansix Tech le Mercedes-Benz e eme e le bopaki ba matla a boenjiniere bo kopantsoeng, bo tsamaisoang ke boleng. E ikhethile ka moralo le tlhahiso ea likarolo tsa bohlokoa joalo ka li-nozzle tsa ho hlatsoa mabone a hlooho, Ansix Tech e entse sebaka se setle ka ho se fe likarolo feela, empa ka ho hlalosa bocha ketane eohle ea boleng ba ho enta ente. Ka boiphihlelo ba lilemo tse fetang 28 ba tlhahiso le sepheo sa koporasi sa ho "Atlehisa Bareki ba Rona," k'hamphani e sebelisa mohlala o akaretsang, oa boenjiniere bo kopanetsoeng ho fana ka boleng bo sa sekisetseng ha ka nako e ts'oanang e fokotsa litšenyehelo ka mokhoa o hlophisehileng bakeng sa balekane ba likoloi ba maemo a holimo.
Leeto la nozzle ea ho hlatsoa mabone a Mercedes-Benz—karolo ea bohlokoa bakeng sa botle ba likoloi le polokeho—ho tloha mohopolong ho ea moleng oa kopano, le akaretsa filosofi ea tlhahiso ea sejoale-joale. Ke filosofi moo ketsiso e tsoetseng pele ea dijithale e etellang pele ho seha tšepe, moo saense ea thepa ea maano e kopanang le lisebelisoa tse nepahetseng, le moo motsotsoana o mong le o mong oa potoloho ea tlhahiso o ntlafalitsoeng bakeng sa katleho. Ena ke moralo oo Ansix Tech e o sebelisang ho netefatsa hore karolo e 'ngoe le e 'ngoe e kopana le melao e thata. maemo a tloaelehileng ea letšolo la mabothobotho la Jeremane, ha tsohle li ntse li fana ka poloko ea bohlokoa ea litšenyehelo tse hlokahalang tikolohong ea likoloi ea kajeno ea tlholisano.
Tšebelisano-'moho e Thehiloeng ka ho Nepahala le Boleng
Tšebelisano-'moho ea Ansix Tech le Mercedes-Benz e emela ho feta tumellano ea phepelo; ke selekane sa maano se hahiloeng holim'a bokhoni bo tebileng ba tekheniki le lipakane tse arolelanoang tsa boqapi le katleho. E sebetsa ho tsoa litsing tse 'ne tsa tlhahiso ho pholletsa le Chaena le Vietnam, e hlomelitsoe ka mechini e fetang 260 ea ho etsa ente e tlohang ho lithane tse 30 ho isa ho tse 2800, Ansix e na le boholo le boikhethelo bo hlokahalang bakeng sa merero ea likoloi tse ngata. Litlhaloso tsa tekheniki tsa k'hamphani li totobatsoa ke ho khomarela ha eona litekanyetso tsa machaba, e nang le litifikeiti tsa IATF 16949 (likoloi), ISO 9001 (boleng), le ISO 14001 (tikoloho), tse leng tsa bohlokoa ho fepeng OEM ea lefats'e joalo ka Mercedes-Benz.
Sebaka sa projeke se akaretsa mosebetsi o felletseng oa li-nozzle tsa ho hlatsoa mabone a hlooho: ho tloha moralo oa pele oa mohlala le netefatso ho isa tlhahisong e felletseng le setifikeiti. Taolo ena ea ho tloha qetellong ho isa qetellong ke ea bohlokoa. Ka ho laola ts'ebetso eohle tlas'a marulelo a le mong, Ansix e felisa likheo tsa puisano, mathata a boikarabello le tieho e tloaelehileng ea ketane ea phepelo e arohaneng. Bakeng sa Mercedes-Benz, sena se fetoha tharollo e tšepahalang, ea ntlha e le 'ngoe e potlakisang nako ho ea 'marakeng le ho netefatsa boleng bo tsitsitseng ho tloha mohlala oa pele ho ea karolong ea milione ea tlhahiso.
Motheo oa Dijithale: Tlhahlobo ea DFM le Phallo ea Mongobo
Nako e telele pele hlobo e e-ba teng, katleho ea nozzle ea ho hlatsoa mabone a hlooho e fumanoa lefapheng la dijithale. Ts'ebetso ea Ansix Tech e thehiloe moralong o tiileng oa Design for Manufacturability (DFM) le tlhahlobo e rarahaneng ea phallo ea hlobo (MFA). Mothating ona, sehlopha sa baqapi le baenjiniere ba fetang 200 se etsa tlhahlobo ea microscope ea mohlala oa 3D oa karolo eo.
Tlhahlobo ea DFM: Baenjiniere ba hlahloba moralo oa nozzle ea mochini o hlatsoang mabone a hlooho bakeng sa likotsi tse ka bang teng tlhahisong. Sena se kenyelletsa ho netefatsa likhutlo tse lekaneng tsa ho hula bakeng sa ho ntša likarolo tse hloekileng, ho ntlafatsa ho tšoana ha botenya ba lebota ho thibela matšoao a sinki le ho oa, le ho khetholla li-geometri tse rarahaneng tse ka hlokang Hlobo e Tsoetseng Pele liketso. Molao-motheo oa mantlha ke ho kopanya likarolo; ka ho rala likarolo tse kopanyang mesebetsi e mengata hore e be sebopeho se le seng, se setle, Ansix e ka thusa ho fokotsa nako ea kopano ka ho fihlela ho 40% le ho fokotsa litšenyehelo tse amanang le thepa.
Tlhahlobo ea Virtual Prototyping & Mold Flow: Ka ho sebelisa software e kang Autodesk Moldflow kapa Moldex3D, Ansix e etsisa ho kenngoa ha polasetiki e qhibilihisitsoeng ka har'a sekoti sa hlobo se bonahalang. Tlhahlobo ena e bolela esale pele:
Mekhoa ea ho Tlatsa: Ho netefatsa hore phallo e leka-lekane libakeng tsohle tsa karolo.
Libaka tsa Mohala oa ho Weld le Sefi sa Moea: Ho khetholla moo meeli ea phallo e kopanang teng kapa moo moea o ka tšoasoang teng, ho lumella baenjiniere ho fetola maemo a heke kapa ho eketsa li-vent ka mokhoa o sebetsang.
Bokgoni ba ho Phodisa le ho Hlakola: Ho etsisa ho ntsha mocheso ho bolela esale pele le ho thibela ho se tsitse ha boholo.
Mokhoa ona oa ho qala ka dijithale ke sesebelisoa se matla se bolokang litšenyehelo. Ka ho khetholla le ho lokisa mefokolo ea moralo ka mokhoa oa sebele, Ansix e fokotsa nako ea nts'etsopele ka 30% 'me e felisa ka mokhoa oa sebele potoloho e turang, e jang nako ea ho lokisa lisebelisoa tsa 'mele e hlaselang mekhoa ea setso ea liteko le liphoso. Bakeng sa Mercedes-Benz, sena se bolela potoloho ea nts'etsopele e potlakileng, e ka boleloang esale pele le sesebelisoa se nepahetseng ka lekhetlo la pele.
Saense ea Thepa ea Maano bakeng sa Litlhoko tsa Likoloi
Khetho ea thepa ea polasetiki ke qeto ea bohlokoa e leka-lekaneng ts'ebetso, botle le litšenyehelo. Linotlolo tsa ho hlatsoa mabone a hlooho li tlameha ho mamella maemo a thata a tikoloho, ho kenyeletsoa ho pepesehela lik'hemik'hale, mahlaseli a UV le mocheso o feteletseng, ha ka nako e ts'oanang li boloka bokaholimo ba Class-A bo se nang sekoli.
Ansix Tech e boloka polokelo ea litaba e pharaletseng 'me e sebelisa mokhoa oa ho khetha oa saense, hangata e khetha ho tsoa ho polasetiki ea boenjiniere e sebetsang hantle joalo ka:
Metswako ea Polycarbonate (PC) le PC/ABS: E khethiloe bakeng sa matla a ikhethang a ho thula, ho hanyetsa mocheso o phahameng, le botsitso bo botle ba boholo.
Acrylonitrile Butadiene Styrene (ABS): E ananeloa ka lebaka la qetello ea eona e ntle ea bokaholimo, ho tiea, le karolelano e ntle ea litšenyehelo le ts'ebetso.
Li-polyamides tse Tletseng Khalase kapa Diminerale (PA): Li sebelisoa moo ho hlokahalang ho tiea ho eketsehileng, ho fokotseha ha ho thekesela, le thepa e ntlafetseng ea mocheso.
Ntle le ho khetha polymer ea motheo, leano la thepa la Ansix ke mokhoa o tobileng oa ho ntlafatsa litšenyehelo. Khamphani e sebelisa mekhoa e kopantsoeng, joalo ka ho kopanya resin e sa tsoakoang le peresente ea lintho tse sebelisitsoeng hape kapa li-filler tsa diminerale, e leng se ka fokotsang litšenyehelo tsa thepa ka 12% kapa ho feta ntle le ho beha litlhoko tsa ts'ebetso kapa botle ba karolo kotsing. Ho theola hona ha maano, ho tataisoang ke data e felletseng ea thepa, ho netefatsa hore gram e 'ngoe le e 'ngoe ea polasetiki e fana ka boleng bo holimo.
Tafole: Moralo oa Ntlafatso ea Litšenyehelo tsa Maano ho Ansix Tech
Bokhabane ba Tlhahiso ea Hlobo: Pelo ea ho Nepahala
Foromo e entsoeng ka ente ke lejwe la motheo la tshebetso yohle. Bakeng sa dikarolo tsa Mercedes-Benz, Ansix Tech e etsa diforomo ka ho nepahala ho ikgethang, e boloka mamello e tiile ho fihlela ho ± 0.002mm. Moralo wa foromo ke mosebetsi o motle wa ditsamaiso tse kopaneng, e nngwe le e nngwe e entswe bakeng sa tshebetso e phahameng le nako e telele.
- Kgetho ya Tshepe ya Hlobo: Kgetho ya tshepe e na le leano, e itshetlehile hodima bophahamo ba tlhahiso le ho kgohlella ha resin. Bakeng sa tlhahiso ya dikoloi tse nang le boholo bo hodimo, Ansix hangata e sebedisa ditshepe tse thatafaditsweng jwalo ka P20 bakeng sa metheo ya hlobo le ditshepe tsa disebediswa tse thatafatswang jwalo ka H13 bakeng sa di-insert tsa mantlha le tsa cavity, tse ananelwang ka ho tiya ha tsona le ho hanyetsa mokhathala wa mocheso.
- Phetoho ea Sistimi ea Pholisang: Hangata ho pholisetsa ho nka karolo ea 70-80% ea nako eohle ea potoloho. Mokhoa o mocha oa Ansix o shebane le moralo oa kanale ea pholisetsang ea conformal. Ho fapana le liteishene tsa setso tse chekiloeng ka ho otloloha, tsena li entsoe ho latela sebopeho se nepahetseng sa 3D sa nozzle ea washer ea mabone a pele sebakeng se tsitsitseng. Tlhahiso ena e ncha, eo ka linako tse ling e lumelloang ke khatiso ea tšepe ea 3D, e baka phallo ea metsi e ferekanyang bakeng sa phetisetso e phahameng ea mocheso, e lebisang ho pholisong e ts'oanang le e potlakileng. Sephetho e ka ba phokotso ea nako ea potoloho ea ho fihlela ho 40%, e leng se fetolelang ka ho toba litšenyehelo tse tlase ka karolo le bokhoni bo phahameng ba tlhahiso.
- Sistimi ea Runner, Heke, le Ejection:
Sistimi ea Runner/Heke: Hangata Ansix e sebelisa litsamaiso tsa hot runner bakeng sa katleho ea tlhahiso, e leng se felisang litšila tse tiileng tsa polasetiki tse hlahisoang ke li-runner tse batang. Libaka tsa heke li ntlafatsoa ka hloko ka tlhahlobo ea phallo ea hlobo ho netefatsa ho tlatsa ho phethahetseng ha ka nako e ts'oanang ho fokotsa matšoao a bonahalang molomong o felileng.
Sistimi ea ho ntša metsi: E etselitsoe ho sebelisa matla a lekanang, sistimi e ka sebelisa motsoako oa li-ejector pin, matsoho, li-ejector tsa blade, le li-poppet tsa moea ho lokolla karolo e bonolo ntle le ho sotha kapa tšenyo ea bokaholimo.
Ho Itseba ka Mokhoa: Ntlafatso le Tiisetso ea Boleng
Ka hlobo e nepahetseng e kentsweng ka hara mochine o hatellwang ka ho kenya o tsoetseng pele, tlhokomelo e fetohela ho bokgoni ba tshebetso. Ansix e sebedisa mokgwa wa saense wa ho bopa, e sebedisa Design of Experiments (DOE) ho theha fensetere ya tshebetso e tiileng, e ka phetwang.
Ntlafatso ea Bokgoni le Taolo ea Litšenyehelo: Litsebi li ntlafatsa paramethara e 'ngoe le e 'ngoe—lebelo la ente, khatello ea ho paka, nako ea ho pholisa—ho fokotsa metsotsoana ho tloha potolohong. Phokotso ea nako ea ho pholisa ho tloha metsotsoana e 30 ho isa ho e 25, mohlala, e ka eketsa tlhahiso ka 20%. Liroboto tse iketsang li netefatsa ho tlosoa ha likarolo ka mokhoa o tsitsitseng, li fokotsa ho kenella ha batho le phapang ea nako ea potoloho.
Boleng bo Hahetsoeng ka Hare, Ha bo Hlahlojoe ka Hare: Netefatso ea boleng e sebetsa ka potlako ebile e tsamaisoa ke data. Li-sensor tsa khatello le mocheso tse ka hare ho hlobo li etsa "monoana oa dijithale" bakeng sa setšoantšo se seng le se seng, e leng se lumellang ho beha leihlo ka nako ea sebele le ho haneloa ka bohona ha karolo efe kapa efe e oelang ka ntle ho litlhaloso. Sena se tšehetsoa ke Taolo ea Ts'ebetso ea Lipalopalo (SPC) le litsamaiso tsa pono tse iketsang, tse fokotsang sekhahla sa liphoso ho tloha karolelanong ea indasteri ea ~3% ho ea ho 0.5% e khahlang kapa e tlase. Ho tsepamisa maikutlo hona ho sa khaotseng ho Katleho ea Pele ea Pass le tlhahiso ea liphoso tse batlang li se na letho ho felisa litšenyehelo tse kholo tse patiloeng tsa lithōle, ho lokisa bocha le ho emisa mela.
Ho paka, ho tlisa thepa le ho tshepahalla tshepiso ya ho tshepahala
Ka ho utloisisa hore likarolo tsa boleng bo holimo li hloka tlhokomelo ea boleng bo holimo, Ansix Tech e rala litharollo tsa ho paka tse ikhethileng le tse sireletsang ho netefatsa hore likarolo li fihla fekthering ea kopano ea Mercedes-Benz li le boemong bo phethahetseng. Boitlamo ba k'hamphani ba ho fana ka thepa ka potlako bo thehiloe ts'ebetsong ea eona ka melao-motheo ea tlhahiso e se nang mafura le mekhoa ea ho fapanyetsana ha lintho ka metsotso e le 'ngoe (SMED), e fokotsang nako ea phetoho ea hlobo le ho ntlafatsa ts'ebeliso ea lisebelisoa ho feta 85%. Bokhabane bona ba thepa bo netefatsa hore Ansix e tšehetsa kemiso ea tlhahiso ea nako e nepahetseng, e fetoha katoloso e tšepahalang ea sistimi ea tlhahiso ea moetsi oa likoloi.
Qetello: Ho Fana ka Boleng bo ke keng ba hlōloa ka Boenjiniere
Pale ea Ansix Tech ea ho etsa li-nozzle tsa ho hlatsoa mabone a Mercedes-Benz ke mohlala o khahlisang oa tlhahiso ea boleng ba sejoale-joale. E bontša hore lefapheng la likoloi tsa maemo a holimo, tsela e lebisang tlholisanong ha e fumanehe ka ho fokotsa litšenyehelo, empa e fumanoa ka ho amohela bohlale bo tebileng ba boenjiniere, kopanyo ea lits'ebetso tsohle, le ntlafatso e sa khaotseng.
Ka ho tsetela pele netefatsong ea dijithale, Ansix e fokotsa kotsi mme e potlakisa nako ea ho ea 'marakeng. Ka ho fetola bokhoni ba ho pholisa le taolo ea ts'ebetso, e theola litšenyehelo tsa karolo ka 'ngoe. Ka ho aha boleng mohatong o mong le o mong, e netefatsa ts'epo e tummeng. Bakeng sa Mercedes-Benz, boleng bo hlakile: molekane oa maano ea fanang ka likarolo tse fihlelang maemo a bona a maemo a lefats'e, ha ka nako e ts'oanang a ntse a ntlafatsa litšenyehelo, ka hona a kenya letsoho ka kotloloho phaellong ea moetsi oa likoloi le tlholisano. Indastering e fetohang ho ea ho motlakase le ho tsamaea ka bohlale, likamano tse kang tsena, tse hahiloeng holim'a ho nepahala, katleho le boitlamo bo sa sisinyeheng, ha li na molemo feela - lia hlokahala.
Bakeng sa tlhahisoleseling e batsi ka ditharollo tse kopaneng tsa ho bopa ka ente tsa Ansix Tech, etela www.ansixtech.com.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le nozzle ea ho hlatsoa mabone a Mercedes-Benz, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
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