Umlomo wokuhlanza izibani zekhanda zeMercedes-Benz

Umlomo wokuhlanza izibani zekhanda zeMercedes-Benz

 

Ubuchwepheshe Bobunjiniyela: Kanjani I-Ansix Inani Lokushayela Ubuchwepheshe Ekukhiqizweni Kwezimbobo Zokuwasha Izibani Zekhanda zeMercedes-Benz

I-SHENZHEN, eShayina — Emkhakheni odinga kakhulu wokukhiqiza izimoto zikanokusho, lapho ukunemba kungaxoxiswana khona futhi izingcindezi zezindleko zingaphezi, ukubambisana phakathi kwe-Ansix Tech ne-Mercedes-Benz kuwubufakazi bamandla obunjiniyela obuhlanganisiwe, obuqhutshwa yinani. Igxile ekuklanyweni nasekukhiqizweni kwezingxenye ezibalulekile njengemibhobho yokuwasha izibani zekhanda, i-Ansix Tech idale indawo enkulu ngokungagcini nje ngokuhlinzeka ngezingxenye, kodwa nangokuchaza kabusha lonke uchungechunge lwenani lokubumba umjovo. Njengoba ineminyaka engaphezu kwengu-28 yesipiliyoni sokukhiqiza kanye nomsebenzi wenkampani "wokwenza amakhasimende ethu aphumelele," inkampani isebenzisa imodeli ephelele, yobunjiniyela obuhlangene ukuze ilethe ikhwalithi engaguquki ngenkathi inciphisa izindleko zabalingani bezimoto abaphambili.

 

Uhambo lwe-nozzle yokuwasha izibani zekhanda zeMercedes-Benz—into ebalulekile kokubili ekubukekeni nasekuphepheni kwezimoto—kusukela emqondweni kuya emgqeni wokuhlanganisa, luhlanganisa ifilosofi yokukhiqiza yesimanje. Kuyifilosofi lapho ukulingisa kwedijithali okuthuthukisiwe kuqala khona ukusika insimbi, lapho isayensi yezinto ezibonakalayo yamasu ihlangabezana namathuluzi anembile, futhi lapho umzuzwana ngamunye womjikelezo wokukhiqiza ulungiselelwe ukusebenza kahle. Lena ipulani esetshenziswa yi-Ansix Tech ukuqinisekisa ukuthi yonke into ihlangabezana nemigomo eqinile. amazinga yemakethe yobukhazikhazi yaseJalimane, konke lokhu kuletha ukonga okukhulu kwezindleko okubalulekile esimweni sezimoto esincintisanayo sanamuhla.

 

Ubambiswano Olwakhiwe Ngokunemba Nokubaluleka

Ukusebenzisana kwe-Ansix Tech neMercedes-Benz kumelela okungaphezu kwesivumelwano sokunikezela; kuyisivumelwano esihlelekile esakhelwe phezu kwamandla obuchwepheshe ajulile kanye nemigomo ehlanganyelwe yokusungula izinto ezintsha kanye nokusebenza kahle. Isebenza kusukela ezisekelweni ezine zokukhiqiza kulo lonke elaseShayina naseVietnam, ifakwe imishini yokubumba engaphezu kuka-260 esukela ku-30 ​​kuya ku-2800 amathani, i-Ansix inobukhulu kanye nokukhethekile okudingekayo kumaphrojekthi ezimoto anomthamo omkhulu. Iziqinisekiso zobuchwepheshe zenkampani zigcizelelwa ukunamathela kwayo ezindinganisweni zomhlaba wonke, inezitifiketi ze-IATF 16949 (zezimoto), i-ISO 9001 (ikhwalithi), kanye ne-ISO 14001 (zemvelo), okuyisisekelo sokuhlinzeka nge-OEM yomhlaba wonke njengeMercedes-Benz.

 

Ububanzi bephrojekthi buhlanganisa ukuhamba komsebenzi okuphelele kwama-nozzle okuwasha izibani zekhanda: kusukela ekwakhiweni kweprototype yokuqala kanye nokuqinisekiswa kuya ekukhiqizweni okugcwele kanye nesitifiketi. Lokhu kulawula kusukela ekuqaleni kuya ekugcineni kubalulekile. Ngokuphatha yonke inqubo ngaphansi kophahla olulodwa, i-Ansix isusa izikhala zokuxhumana, izinkinga zokuzibophezela, kanye nokubambezeleka okuvamile kweketanga lokuphakelwa elihlukanisiwe. Ku-Mercedes-Benz, lokhu kuhunyushwa kube yisisombululo esithembekile, esinephuzu elilodwa esisheshisa isikhathi sokuya emakethe futhi siqinisekise ikhwalithi ehambisanayo kusukela kuprototype yokuqala kuya engxenyeni yokukhiqiza yesigidi.

 

Isisekelo Sedijithali: Ukuhlaziywa Kwe-DFM kanye Nokugeleza Kwesikhunta

Kudala ngaphambi kokuba kube nesikhunta esibonakalayo, impumelelo ye-nozzle yokuwasha izibani zekhanda inqunywa emkhakheni wedijithali. Inqubo ye-Ansix Tech isekelwe ohlakeni oluqinile lwe-Design for Manufacturability (DFM) kanye nokuhlaziywa kokugeleza kwesikhunta okuyinkimbinkimbi (MFA). Kulesi sigaba, ithimba labaklami nonjiniyela abangaphezu kuka-200 lenza ukuhlolwa okuncane kakhulu kwemodeli ye-3D yengxenye.

 

Ukuhlaziywa kwe-DFM: Onjiniyela bahlola umklamo wombhobho wokuwasha izibani zekhanda ukuze bathole izingibe zokukhiqiza ezingaba khona. Lokhu kuhlanganisa ukuqinisekisa ama-engeli anele okudonsa ukuze kukhishwe izingxenye ezihlanzekile, ukuthuthukisa ukufana kobukhulu bodonga ukuze kuvinjelwe izimpawu zokusinki kanye nokugoba, kanye nokuhlonza amajiyometri ayinkimbinkimbi angadinga Isikhunta Esithuthukisiwe izenzo. Isimiso esiyinhloko ukuhlanganiswa kwezingxenye; ngokuklama izingxenye ezihlanganisa imisebenzi eminingi zibe ukubumba okukodwa, okuhle, i-Ansix ingasiza ekunciphiseni isikhathi sokuhlanganiswa ngamaphesenti afinyelela ku-40 kanye nezindleko zezinto ezihambisanayo eziphansi.

 

Ukuhlaziywa Kwe-Virtual Prototyping kanye Nokugeleza Kwesikhunta: Isebenzisa isofthiwe efana ne-Autodesk Moldflow noma i-Moldex3D, i-Ansix ilingisa ukufakwa kwepulasitiki encibilikisiwe emgodini wesikhunta obonakalayo. Lokhu kuhlaziywa kubikezela:

 

Amaphethini Okugcwalisa: Ukuqinisekisa ukugeleza okulinganiselayo kuzo zonke izindawo zengxenye.

 

Izindawo Zokushisela Ulayini Nokucupha Umoya: Ukuhlonza lapho imingcele yokugeleza ihlangana khona noma lapho umoya ungase uvaleleke khona, okuvumela onjiniyela ukuthi balungise izikhundla zamasango noma bangeze imigodi yomoya ngendlela esebenzayo.

 

Ukusebenza Kahle Kokupholisa kanye Ne-Warpage: Ukulingisa ukukhipha ukushisa ukuze kubikezelwe futhi kuvinjelwe ukungazinzi kobukhulu.

 

Le ndlela yedijithali yokuqala iyithuluzi elinamandla lokonga izindleko. Ngokubona nokulungisa amaphutha okuklama nge-inthanethi, i-Ansix inciphisa isikhathi sokuthuthukiswa ngo-30% futhi iqeda nge-inthanethi umjikelezo obizayo nodla isikhathi wokulungiswa kabusha kwamathuluzi ngokomzimba ohlupha izindlela zendabuko zokulinga namaphutha. KuMercedes-Benz, lokhu kusho umjikelezo wokuthuthukiswa osheshayo, obikezelekayo kanye nethuluzi elilungile okokuqala.

 

Isayensi Yezinto Ezibalulekile Ezidingakalayo Zezimoto

Ukukhethwa kwezinto zepulasitiki kuyisinqumo esibalulekile sokulinganisa ukusebenza, ubuhle, kanye nezindleko. Ama-nozzle okuwasha izibani zekhanda kumele amelane nezimo zemvelo ezinzima, okuhlanganisa ukuchayeka kumakhemikhali, imisebe ye-UV, kanye namazinga okushisa aphezulu, kuyilapho egcina ukuqeda kobuso obungenaphutha be-Class-A.

 

I-Ansix Tech igcina isizindalwazi esibanzi sezinto ezibonakalayo futhi isebenzisa inqubo yokukhetha yesayensi, ivame ukukhetha kusuka kumapulasitiki obunjiniyela asebenza kahle njenge:

 

I-Polycarbonate (PC) kanye ne-PC/ABS Blends: Ikhethelwe amandla amangalisayo okushayisana, ukumelana nokushisa okuphezulu, kanye nokuqina okuhle kobukhulu.

 

I-Acrylonitrile Butadiene Styrene (ABS): Ithengiswa ngenxa yokuphela kwayo okuhle, ukuqina, kanye nesilinganiso esihle sokusebenza kwezindleko.

 

Ama-Polyamides Agcwele Ingilazi noma Amaminerali (PA): Asetshenziswa lapho kudingeka khona ukuqina okuthuthukisiwe, ukukhukhuleka okuncishisiwe, kanye nezakhiwo zokushisa ezithuthukisiwe.

 

Ngaphandle kokukhetha i-polymer eyisisekelo, isu lezinto ezibonakalayo lika-Ansix liyindlela eqondile yokwenza ngcono izindleko. Le nkampani isebenzisa izindlela ezihlanganisiwe, njengokuxuba i-resin eyi-virgin nephesenti lokuqukethwe okuphinde kwasetshenziswa noma izithasiselo zamaminerali, okunganciphisa izindleko zezinto ezibonakalayo ngo-12% noma ngaphezulu ngaphandle kokubeka engcupheni izidingo zokusebenza noma zobuhle bengxenye. Lokhu kwehliswa kwekhwalithi okuqondiswe yidatha yezinto ezibonakalayo ephelele, kuqinisekisa ukuthi igremu ngalinye lepulasitiki liletha inani eliphezulu.

 

Ithebula: Uhlaka Lokwenza Izindleko Zibe Luhle Kakhulu e-Ansix Tech

Ubuhle Bokukhiqiza Isikhunta: Inhliziyo Yokunemba

Isikhunta sokufaka siyisisekelo salo lonke uhlelo lokusebenza. Ezingxenyeni zeMercedes-Benz, i-Ansix Tech ikhiqiza isikhunta ngokunemba okumangalisayo, ibamba ukubekezelelana okuqinile njengo-±0.002mm. Ukwakhiwa kwesikhunta kuwumsebenzi wobuciko wezinhlelo ezihlanganisiwe, ngasinye senzelwe ukusebenza kahle kakhulu nokuphila isikhathi eside.

 

1. Ukukhethwa Kwensimbi Yesikhunta: Ukukhethwa kwensimbi kuyindlela ehlakaniphile, kusekelwe kumthamo wokukhiqiza kanye nokuguguleka kwe-resin. Ekukhiqizweni kwezimoto ezinomthamo omkhulu, i-Ansix ivame ukusebenzisa izinsimbi eziqiniswe ngaphambilini njenge-P20 ezisekelweni zesikhunta kanye nezinsimbi zamathuluzi okuqinisa njenge-H13 ezifakwe ngaphakathi kanye nasezimbozweni, ezithandwa ngokuqina kwazo kanye nokumelana nokukhathala kokushisa.

 

2. Uguquko Lwesistimu Yokupholisa: Ukupholisa ngokuvamile kubalwa u-70-80% wesikhathi somjikelezo esiphelele. Indlela entsha ka-Ansix igxile ekwakhiweni kwesiteshi sokupholisa esivumelanayo. Ngokungafani neziteshi zendabuko ezibhobozwe ngokuqondile, lezi zenzelwe ukulandela umugqa oqondile we-3D we-headlight washer nozzle ebangeni elifanayo. Lokhu kusungula, ngezinye izikhathi okwenziwa amandla ukuphrinta kwensimbi kwe-3D, kudala ukugeleza kwamanzi okuguquguqukayo ukuze kudluliselwe ukushisa okuphezulu, okuholela ekupholiseni okufanayo nokusheshayo. Umphumela ungaba ukunciphisa isikhathi somjikelezo kufika ku-40%, okuchaza ngqo izindleko eziphansi ngengxenye ngayinye kanye nomthamo wokukhiqiza ophezulu.

 

3. Izinhlelo Zokugijima, Isango, kanye Nokukhipha:

 

Uhlelo Lokugijima/Isango: I-Ansix ivame ukusebenzisa izinhlelo zokugijima ezishisayo ukuze kukhiqizwe kahle, ezisusa imfucuza yepulasitiki eqinile ekhiqizwa yizigijimi ezibandayo. Izindawo zamasango zilungiswa ngokucophelela ngokuhlaziywa kokugeleza kwesikhunta ukuqinisekisa ukugcwaliswa okuphelele ngenkathi kunciphisa amamaki abonakalayo embozweni oqediwe.

 

Uhlelo Lokukhipha: Lwenzelwe ukusebenzisa amandla alinganayo, uhlelo lungasebenzisa inhlanganisela yezikhonkwane ze-ejector, imikhono, ama-ejector ama-blade, kanye nama-air poppet ukuze kukhishwe ingxenye ebucayi ngaphandle kokuhlanekezela noma ukulimala kwendawo.

 

Ukuqonda Inqubo: Ukwenza Kube Lula kanye Nokuqinisekiswa Kwekhwalithi

Njengoba isikhunta esinembile sifakwe kumshini wokunyathelisa wokufaka osezingeni eliphezulu, ukugxila kuya ekuqondeni inqubo. I-Ansix isebenzisa indlela yokubumba yesayensi, isebenzisa i-Design of Experiments (DOE) ukusungula iwindi lenqubo eqinile nephindaphindwayo.

 

Ukuthuthukiswa Kokusebenza Kahle Nokulawula Izindleko: Ochwepheshe balungisa yonke ipharamitha—isivinini sokufaka, ingcindezi yokupakisha, isikhathi sokupholisa—ukuze banciphise imizuzwana yomjikelezo. Ukunciphisa isikhathi sokupholisa kusuka kumasekhondi angu-30 kuya kwangu-25, isibonelo, kungakhuphula umkhiqizo ngo-20%. Amarobhothi azenzakalelayo aqinisekisa ukususwa kwezingxenye okuqhubekayo, anciphise ukungenelela kwabantu kanye nokwehluka kwesikhathi somjikelezo.

 

Ikhwalithi Eyakhelwe Ngaphakathi, Ayihlolwanga Ngaphakathi: Ukuqinisekiswa kwekhwalithi kuyasebenza futhi kuqhutshwa idatha. Izinzwa zokucindezela kanye nokushisa ezingaphakathi zidala "uphawu lweminwe lwedijithali" lwesithombe ngasinye, okuvumela ukuqapha ngesikhathi sangempela kanye nokwenqatshwa okuzenzakalelayo kwanoma iyiphi ingxenye ewela ngaphandle kwemininingwane. Lokhu kusekelwa yi-Statistical Process Control (SPC) kanye nezinhlelo zokubona ezenzakalelayo, okwehlisa amazinga okukhubazeka kusuka esilinganisweni semboni esingu-~3% kuya ku-0.5% noma ngaphansi okumangalisayo. Lokhu kugxila okungapheli kwi-First-Pass Success kanye nokukhiqizwa kokukhubazeka okucishe kube yi-zero kususa izindleko ezinkulu ezifihliwe zezinsalela, ukulungiswa kabusha, kanye nokumiswa kwemigqa.

 

Ukupakishwa, Ukulethwa, kanye Nesithembiso Sokuthembeka

Ngokuqonda ukuthi izingxenye zekhwalithi ephezulu zidinga ukuphathwa kwekhwalithi ephezulu, i-Ansix Tech iklama izixazululo zokupakisha ezenziwe ngokwezifiso nezivikelayo ukuqinisekisa ukuthi izingxenye zifika esitshalweni sokuhlanganisa iMercedes-Benz zisesimweni esingenaphutha. Ukuzibophezela kwenkampani ekulethweni okusheshayo kugxile ekusebenzeni kwayo ngezimiso zokukhiqiza ezithambile kanye namasu okushintshana ngemizuzu eyodwa (SMED), okunciphisa isikhathi sokushintsha isikhunta futhi kuthuthukise ukusetshenziswa kwemishini kube ngaphezu kuka-85%. Lokhu kuphumelela kwezokuthutha kuqinisekisa ukuthi i-Ansix isekela amashejuli okukhiqiza ngesikhathi esifanele, iba yisandiso esithembekile sohlelo lokukhiqiza lomenzi wezimoto.

 

Isiphetho: Ukuletha Inani Elingenakunqotshwa Ngobunjiniyela

Indaba ye-Ansix Tech ekukhiqizeni ama-nozzle okuwasha izibani ze-Mercedes-Benz iyisibonelo esithakazelisayo ekudalweni kwenani lesimanje. Ibonisa ukuthi emkhakheni wezimoto osezingeni eliphezulu, indlela eya ekuncintisaneni ayitholakali ekushintsheni, kodwa ekwamukeleni ubuhlakani obujulile bobunjiniyela, ukuhlanganiswa kwenqubo ephelele, kanye nokwenza ngcono okungapheli.

 

Ngokutshala imali kusengaphambili ekuqinisekisweni kwedijithali, i-Ansix inciphisa ubungozi futhi isheshise isikhathi sokuya emakethe. Ngokuguqula ukusebenza kahle kokupholisa kanye nokulawula izinqubo, yehlisa izindleko ngengxenye ngayinye. Ngokwakha ikhwalithi kuzo zonke izinyathelo, kuqinisekisa ukuthembeka okudumile. KuMercedes-Benz, inani licacile: umlingani oqavile ohlinzeka ngezingxenye ezihlangabezana nezindinganiso zabo zomhlaba, ngenkathi eqhubeka nokuthuthukisa izindleko, ngaleyo ndlela enikela ngqo enzuzweni yomenzi wezimoto kanye nokuncintisana. Embonini eguqukela ekufakweni kukagesi kanye nokuhamba okuhlakaniphile, ukubambisana okunjengalokhu, okwakhelwe ekuqondeni, ukusebenza kahle, kanye nokuzibophezela okungaguquki, akugcini nje ngokuzuzisa—kubalulekile.

 

Ukuze uthole ulwazi olwengeziwe ngezixazululo zokubumba ezihlanganisiwe ze-Ansix Tech, vakashela www.ansixtech.com.

I-Ansix Tech Co Ltd

Uma unezinhlelo ezihlobene nomlomo wokuhlanza izibani zekhanda zeMercedes-Benz, ungasithinta noma nini. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com

 

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