Ejiri aka igwe eji egbu ahịhịa nke robot mee ihe maka ebu enyemaka gas — ihe e ji etinye nitrogen n'ime ya

Ejiri aka igwe eji egbu ahịhịa nke robot mee ihe maka ebu enyemaka gas — ihe e ji etinye nitrogen n'ime ya

 

Nrụgide Dị Iche Iche: Otu Ansix Tech si agbanwe igwe eji egbu ahịhịa robot site na iji Gas-Assist. Nkà na ụzụ ịkpụzinkà mmụta okpukpe

Mgbanwe Dị Nwayọọ n'ime Akpaaka N'èzí

Ahịa igwe eji egbu ahịhịa robot na-eto nke ukwuu. Ka ndị nwe ụlọ na-achọkarị ngwọta akpaaka maka mmezi n'èzí, ndị nrụpụta na-eche nrụgide siri ike ihu iji nye ngwaahịa ndị na-ejikọta ogologo oge, ergonomics, na mma mara mma - ihe niile na ọnụ ahịa asọmpi. Ọ bụ ezie na nlebara anya dị ukwuu na-elekwasị anya na sistemụ ịnyagharị, teknụzụ batrị, na usoro ịkpụ, otu ihe dị mkpa anaghị ahụ anya ruo mgbe ọ dara ada: aka.

 

Maka igwe eji egbutu ahịhịa robot, aka na-arụ ọrụ dị ka njikọ dị mkpa n'etiti mmadụ na igwe. Ha ga-anagide mmetụta ugboro ugboro, iguzogide mmebi UV, nwee ahụ iru ala n'oge njem, ma nọgide na-enwe iguzosi ike n'ezi ihe n'ofe oke okpomọkụ. Ha na-anọchite anya ihe ịma aka pụrụ iche nke injinia - nke Ansix Tech lụsoro ọgụ site na iji usoro atụmatụ nke ịkpụzi gas-assist na teknụzụ ịkpụzi nitrogen.

 

Site na ihe karịrị afọ iri abụọ na asatọ nke ahụmịhe nrụpụta, Ansix Tech etinyela onwe ya dị ka onye isi ikike n'usoro ịkpụzi pụrụ iche maka aka igwe eji akwọ ahịhịa robot. Isiokwu a na-enyocha ụzọ zuru oke nke ụlọ ọrụ ahụ si malite ọrụ n'oge na-adịbeghị anya, na-ekpughe etu esi elebara sayensị ihe anya nke ọma, Nhazi ebu, nhazi usoro, na nkwenye ịdị mma na-enye ndị ahịa uru a na-ahụ anya ma na-ebelata oke ọnụ ahịa siri ike.

 

Mmalite Ọrụ: Mmekọ Injinia site na Ụbọchị Mbụ

Mgbe otu onye na-emepụta rọbọt a ma ama na Yuropu bịakwutere Ansix Tech na nhazi aka igwe eji egbu ahịhịa ọhụrụ ha, ha wetara ihe karịrị nkọwapụta teknụzụ - ha wetara nsogbu. Aka ha dị ugbu a, nke e ji usoro ịgba ọgwụ mee, nwere akara sink, oke ibu, na nsogbu agha nke mebiri ma mma na nhazi. Oge okirikiri mmepụta gafere sekọnd 90, na-emepụta nsogbu mmepụta nke na-ebelata nzaghachi ahịa.

 

"Ndị ahịa anyị anaghị ezitere anyị eserese ma chere maka akụkụ," ka Stephen Zhang, CTO nke Ansix Tech na-akọwa. "Anyị na-arụkọ ọrụ dị ka ndị mmekọ injinia site na mmalite echiche. Maka ọrụ a, anyị mere nyocha zuru oke nke imewe tupu anyị ebipụ ígwè ọ bụla, na-achọpụta ohere iji teknụzụ enyemaka gas nke ga-edozi nsogbu ịdị mma ha ma belata oriri ihe ruru ihe fọrọ nke nta ka ọ bụrụ 30%.

 

Usoro mmekorita a na-eme ka Ansix Tech dị iche na ndị na-akpụ akpụ nkịtị. Ndị otu injinia ụlọ ọrụ ahụ nyochachara ụdị 3D nke onye ahịa ahụ, mee ihe ngosi mbugharị ebu, wee weghachite ya na geometry emegharịrị nke ọma maka nhazi enyemaka gas. N'ime izu atọ, onye ahịa ahụ natara ọ bụghị naanị ndụmọdụ, kamakwa data akwadoro nke na-egosi mbelata oge okirikiri a tụrụ anya ya, nchekwa ihe, na arụmọrụ nhazi ka mma.

 

Nhọrọ Ihe: Ntọala nke Arụmọrụ

Nhọrọ nke ihe eji arụ ọrụ maka igwe eji akwọ ahịhịa robotic gụnyere ịhazi ọtụtụ ihe achọrọ maka arụmọrụ. Aka ahụ ga-anagide mmetụta n'oge njem na ọrụ, iguzogide mmebi UV site na mkpughe anyanwụ ogologo oge, nọgide na-enwe mgbanwe n'ofe okpomọkụ site na -20°C ruo 60°C, ma nye mma elu mara mma.

 

Maka ọrụ a, Ansix Tech depụtara otu polypropylene e ji iko jupụta nke ọma site n'aka onye na-eweta resin zuru ụwa ọnụ. Ọkwa ahọpụtara - Sabic PP 5275Z - na-enye nguzozi pụrụ iche nke njirimara mmiri na ihe ndị dị na igwe. Site na ọsọ agbaze nke 35 g / nkeji 10, ọ na-ejupụta geometry ebu dị mgbagwoju anya nke ọma ma na-ejigide ike site na mgbakwunye eriri iko 20%.

 

Ihe mejupụtara kemịkalụ ahụ gụnyere ihe na-eme ka UV sie ike na ihe na-egbochi ọrịa nke na-eme ka ọrụ dị n'èzí dịkwuo ogologo oge. "Polypropylene nkịtị ga-emebi n'ime ọnwa ole na ole n'okpuru anyanwụ siri ike," ka onye injinia ihe Ansix Tech kwuru. "Usoro anyị ahọpụtara gụnyere ihe na-eme ka amine dịgide nke na-enye ike ruo afọ ise n'èzí na-enweghị mkpuchi elu - nke a na-echekwa nnukwu ego maka ndị ahịa."

 

Maka akụkụ nhazi ụfọdụ nke chọrọ ka mmetụta dịkwuo mma, imewe ahụ gụnyere akụkụ TPO (thermoplastic olefin) n'ebe nrụgide dị oke mkpa. Usoro a nke nwere ọtụtụ ihe, nke usoro enyemaka gas nyere aka, na-etinye ihe siri ike, na-agbanwe agbanwe kpọmkwem ebe ọ dị mkpa na-enweghị itinye ibu n'akụkụ ahụ dum.

 

Nhazi nke Ntụziaka: Ntọala Dijitalụ

Tupu Ansix Tech etinye aka na ígwè, o mere nyocha zuru oke nke Mold Flow site na iji Autodesk Moldflow Insight. Usoro ihe atụ a dị oke mkpa maka ihe ịga nke ọma n'ọrụ ahụ, na-ekpughe usoro mmiri na ebe ntụpọ nwere ike ịdịgide na-adịghị ahụ anya ruo mgbe a ga-ese foto mbụ na-enweghị nyocha kwesịrị ekwesị.

 

Ebe ọnụ ụzọ ámá mbụ nke onye ahịa tụrụ aro ga-emepụta ahịrị njikọta dị mkpa na nkuku aka nwere nrụgide dị elu. Ndị otu ihe atụ Ansix Tech mere ihe nlereanya ọnọdụ ebe ọnụ ụzọ ámá iri na asaa, na-enyocha nke ọ bụla maka mkpa nrụgide, nguzozi okpomọkụ n'ihu mmiri, ebe ọnyà ikuku dị, na nkesa mkpụchi volumetric.

 

"Ọtụtụ ndị na-akpụ ihe na-ewere nyocha mmiri ebu dị ka ihe nlele igbe," ka ndị injinia na-akọwa. "Anyị na-eji ya dị ka ngwaọrụ amụma iji mee ka akụkụ niile nke usoro ahụ ka mma tupu anyị arụọ ihe ọ bụla. Maka ngwa enyemaka gas kpọmkwem, anyị na-eme ihe nlereanya oge ntinye nitrogen, profaịlụ nrụgide gas, na geometry ọwa gas iji hụ na a na-akwakọba ihe niile na-enweghị mmụba gas."

 

Nnyocha ahụ gosiri na ntinye ọwa gas a na-anaghị ahụkarị ga-eme ka gas banye n'ime otu ebe, nke nwere ike ime ka akụkụ ndị na-adịghị ike. Nhazi ahụ mere ugboro atọ, nke mechara tinye ọwa gas ndị na-anaghị agagharị agagharị nke na-eme ka mpaghara akụkụ ahụ dị n'otu ebe n'ụzọ niile, na-ahụ na ikuku gas na-agbanwe agbanwe ma na-akwakọba ihe.

 

Nhazi maka Mmepụta Ihe: Echiche na Eziokwu

Nhazi maka Mmepụta Ihe (DFM) bụ ikike dị mkpa na Ansix Tech. Ndị injinia ụlọ ọrụ ahụ nwere nghọta miri emi nke ụkpụrụ nhazi akụkụ na eziokwu bara uru nke mmepụta dị elu. Nkà a gbanwere n'ime mgbanwe nhazi iri na anọ maka ọrụ aka igwe eji egbu ahịhịa robot.

 

Mmezi DFM dị mkpa gụnyere:

 

Ijikọta ihe asatọ dị iche iche n'ime otu akụkụ a kpụrụ akpụ nke na-enyere gas aka, na-ewepụ ọrụ mgbakọ na mwepụ na mgbagwoju anya nke ngwa ahịa.

 

Ịhazigharị nhazi ọgịrịga iji jee ozi abụọ dị ka ọwa gas na nkwado nhazi

 

Na-agbanwe akụkụ nhazi site na ogo 1 ruo ogo 2.5 n'elu elu ndị e ji ihe mee, na-eme ka a pụrụ ịtụkwasị obi na mwepụta na-enweghị mmebi elu.

 

Na-agbanwe ọkpụrụkpụ mgbidi aha site na 3.5mm ruo 2.8mm, na-ebelata oriri ihe ma na-ejigide ike site na ngalaba oghere gas.

 

"Usoro DFM abụghị maka ịkatọ atụmatụ ndị ahịa," ka ndị injinia na-emesi ike. "Ọ bụ maka itinye ahụmịhe nrụpụta anyị iji mee ka ọhụụ ha ka mma. Mgbanwe ọ bụla anyị na-akwado nwere ihe akaebe edere ede nke na-egosi mma ka mma, ọnụ ahịa dị ala, ma ọ bụ ha abụọ."

 

Aka e megharịrị emezi nwetara mbelata ibu nke 27% ma e jiri ya tụnyere ụdị mbụ nke onye ahịa ahụ e ji akpụ akpụ ma na-eme ka ike sie ike dịkwuo elu site na usoro nhazi kachasị mma. Oge nchikọta dara site na nkeji anọ ruo sekọnd iri na ise, ebe atụmatụ snap-fit ​​nọchiri ihe njide eri.

 

Nhazi Ebu: Injinịa maka Nkọcha na Ịdịgide

Ebu ahụ n'onwe ya na-anọchite anya ngwa ọrụ dị elu nke chọrọ injinia dị nkọ. Maka ngwa enyemaka gas a, Ansix Tech chepụtara ma rụpụta ihe e ji agba ọkụ nke nwere efere atọ nwere njikwa ọnụ ụzọ valvụ na-esochi, na-enye ohere ijikwa nnyefe agbaze na oge ntinye gas.

 

Nhazi Sistemụ Jụụ

Nhazi sistemụ oyi na-emetụta kpọmkwem ma oge okirikiri na ịdị mma nke akụkụ. Ndị injinia Ansix Tech jiri ụkpụrụ oyi kwekọrọ, na-arụzi ọwa oyi ndị na-agbaso nhazi akụkụ kama igwu olulu kwụ ọtọ. Usoro a na-eme ka anya dị n'etiti ọwa oyi na elu akụkụ ahụ dịgide, na-akwalite mwepụta okpomọkụ otu otu.

 

Ebu a nwere sekit oyi iri na isii nke a na-achịkwa nke ọma, nke ọ bụla nwere mita mmiri na ihe mmetụta okpomọkụ na-enye nlekota oge. Nhazi mmiri mmiri na-eme ka ọ dị mma maka mbufe okpomọkụ kachasị, ebe ebe a na-etinye baffles na bubbles n'ọnọdụ dị mma na-eleba anya n'ebe ndị nwere nnukwu ibu okpomọkụ.

 

Nnyocha nke oyi buru amụma oge oyi nke sekọnd 42—mmezi 35% karịa ebu dị ugbu a nke onye ahịa ahụ. Mmepụta n'ezie kwadoro amụma a, na-enweta usoro sekọnd 45 na-aga n'ihu yana nkwụsi ike zuru oke.

 

Sistemụ Ọsọ na Ọnụ Ụzọ Ámá

Sistemụ ọsọ ọkụ na-eji ọnụ ụzọ valvụ asatọ, nke ọ bụla n'onwe ya na-achịkwa iji hazie oge a na-etinye gas. A na-etinye ọnụ ụzọ ámá n'ebe ọwa gas na-agafe ụzọ isi mmiri, na-enye ohere ka nitrogen soro ụzọ kachasị mma site na ihe ka gbazere agbaze n'etiti ọwa ahụ.

 

Nhazi isi nozzles dị oke mkpa. Atụmatụ ọkọlọtọ mepụtara mmachi mmiri nke na-egbochi ịbanye gas. Ndị injinia Ansix Tech jikọrọ aka na onye na-ebunye ọkụ ọkụ iji mepụta ndụmọdụ omenala nwere oghere ndị buru ibu na geometry pụrụ iche nke na-eme ka agbaze agbaze ma na-ekwe ka gas na-agafe na-enweghị mmachi.

 

Akụkụ ndị na-agba ọsọ oyi, ọ bụ ezie na e belatara ha, ha nwere akụkụ trapezoidal nke na-akwalite mbufe agbaze nke ọma ma na-eme ka mwepụta dị mfe. Nhazi nke ndị na-agba ọsọ na-ahazi ogologo mmiri n'ime oghere niile, na-ahụ na nkesa nrụgide na-aga n'ihu na nkwakọ ngwaahịa otu.

 

Injinia Ọwa Gas

Ọwa gas dị n'ime ebu ahụ bụ ihe kachasị mkpa maka ịkpụzi gas-assive nke ọma. Ọwa ndị a na-eduzi nitrogen site na akụkụ ahụ, na-ewepụ ihe gbazere agbaze iji mepụta oghere ndị na-ebelata ibu ma wepụ sink.

 

Maka ọrụ a, ọwa gas na-esochi ọgịrịga aka ahụ, na-emepụta netwọk nke nkwado oghere nke na-eme ka oke ike-ruo-ibu dịkwuo elu. Ọwa obe na-agbanwe site na dayameta 8mm na ebe a na-etinye gas ruo 4mm na nsọtụ njedebe, na-ejigide nrụgide gas na-aga n'ihu n'ụzọ mmiri ahụ dum.

 

Ebu a gụnyere ihe ndị e ji emechi ihe mkpuchi gas nke na-emechi ihe mkpuchi plastik ahụ mgbe a na-agba ya, wee mepee kpọmkwem mgbe a malitere ịgba nitrogen. Ntụtụ ndị a ga-anagide usoro nrụgide ugboro ugboro ma na-ejigide mkpuchi zuru oke - ihe achọrọ nke mere ka a họrọ ígwè siri ike nke nwere mkpuchi PVD maka iguzogide iyi.

 

Nhazi Sistemụ Mwepụ

Ịchụpụ akụkụ e ji gas kpụọ na-eweta ihe ịma aka pụrụ iche. Akụkụ oghere ndị e ji nitrogen kpụọ na-ebelata ike nhazi ozugbo e mịpụrụ ha, nke chọrọ nkwado nke ọma iji gbochie mmebi.

 

Sistemụ mwepụ ihe Ansix Tech na-eji pin iri anọ na abụọ nke ejector, ebuli asatọ, na ebili ikuku anọ, nke a na-ahazi site na efere ejector hydraulic. elifters na-ejikwa ihe ndị dị n'okpuru ebe a na-etinye ihe n'elu, ebe elifts na-agbaji evacuum nke nwere ike ịpụta n'elu nnukwu elu dị larịị.

 

Oge mwepụta na-ejikọta ya na oyi iji hụ na akụkụ ndị ahụ enwetala ike zuru oke tupu a wụpụ ha. Ihe mmetụta nso na-akwado iwepụ akụkụ ahụ kpamkpam tupu e mechie ebu, na-egbochi mmebi ihe mberede dị oke njọ.

 

Ịmepụta Ebu: Mmepụta nke ọma

Ịkpụ ihe e ji ebu ihe ahụ chọrọ izu iri na asatọ nke iji ya arụ ọrụ, iji ya eme ihe n'ọkụ, na iji aka rụchaa ya. Ụlọ ọrụ Ansix Tech, nke ndị ọkachamara n'ịkpụ ihe na-arụ ọrụ, nwere ahụmịhe karịrị afọ iri na ise, rụrụ ọrụ ọ bụla.

 

Nhọrọ Ihe

Isi ihe e ji ebu ihe a na-eji ígwè P20 eme ka ọ dị mma ma dịkwa mma maka ịrụ ọrụ ya na nkwụsi ike nha ya. Ihe e tinyere na ihe ndị dị mkpa na ntụtụ isi ya na-eji ígwè H13 arụ ọrụ, nke a na-agwọ ọkụ ruo 52-54 HRC maka iguzogide iyi. Ihe e tinyere na ọwa gas, nke nwere nrụgide kachasị elu na ọsọ ọsọ, na-eji ígwè anaghị agba nchara Stavax ESR eme ihe, nke nwere ike ime ka ọ sie ike ruo 56 HRC, na-eme ka ọ sie ike ma nwee ike ịcha ọcha.

 

Ihe ndị na-amị amị—ihe ndị na-ebuli elu, ihe ndọda, na ihe ntụtụ kam—na-enweta mkpuchi DLC (dị ka carbon) nke na-ebelata esemokwu ma na-egbochi iwe. Mkpuchi ndị a na-agbatị ndụ ihe mejupụtara ya karịa otu nde okirikiri na-enweghị mmezi.

 

Ọrụ igwe

Usoro mmepụta ihe a na-amalite site n'iji igwe siri ike na ebe CNC buru ibu, na-ewepụ 70% nke ihe ahụ ma na-ejigide 0.5mm nke ihe e ji arụ ọrụ maka imecha ya. Ọgwụgwọ okpomọkụ na-esote, na-ebelata nrụgide dị n'ime ma na-enweta ike ebumnuche.

 

Ịrụcha ọrụ na-eji usoro nhazi ngwa ngwa dị elu na ngwaọrụ seramiiki, na-erute mmecha elu n'okpuru 0.8μm Ra na elu dị mkpa. Ebe nhazi axis ise na-enweta geometry dị mgbagwoju anya agaghị ekwe omume site na iji ngwa axis atọ nkịtị, ọkachasị gburugburu ebe a na-ejikọ ọwa gas na akpa ndị na-ebuli elu.

 

Igwe eji arụ ọrụ mwepụta eletriki (EDM) na-emepụta atụmatụ ndị a na-apụghị ịnweta ngwa ọrụ ịkpụ. Elektrọd graphite, nke e ji ihe dị ka 5μm mee, na-agba nkọwa oghere dị mgbagwoju anya ọkụ n'ụzọ pụrụ iche. EDM waya na-emepụta elu mkpọchi na-enweghị draft efu, na-eme ka njikọ zuru oke n'etiti isi na oghere.

 

Mmecha aka

N'agbanyeghị ọganihu na teknụzụ CNC, imecha aka ka dị mkpa iji nweta mmecha elu Klas A. Ndị ọkachamara na-eme ngwa ọrụ na-eji ihe karịrị awa 80 eme ka oghere dị n'ime oghere ahụ dị ọcha, na-arụ ọrụ nke ọma site na pasta dayamọnd site na 6μm ruo 0.5μm grit.

 

Iji ihe e ji acha ahịhịa eme ihe na-esochi ịchacha, site na iji kemịkalụ e ji acha ahịhịa mee ihe ndị e ji emecha elu. Maka aka igwe eji acha ahịhịa robot, onye ahịa rịọrọ ka e jiri obere ihe e ji acha ahịhịa mee ihe nke na-enye aka ijide ya n'enweghị ịchịkọta unyi. Ndị mmekọ udidi Ansix Tech mere ihe kwekọrọ na ihe nlele nke onye ahịa ahụ kpọmkwem, na-emepụta ihe e ji acha uhie uhie mee ihe maka nkwenye tupu e tinye udidi n'ime oghere mmepụta.

 

Ihe ịma aka teknụzụ dị na ịkpụzi ihe enyemaka gas

Ịkpụzi ihe na-enyere gas aka na-eweta ihe mgbagwoju anya karịa ịkpụzi ihe a na-ejikarị eme ihe. Ndị otu injinia usoro Ansix Tech lere anya n'ọtụtụ ihe ịma aka kpọmkwem n'oge mmepe usoro.

 

Njikwa Ntinye Gas

Ntinye gas n'ime ebe kwesịrị ekwesị chọrọ nhazi ziri ezi n'etiti ntinye gas, oge ntinye gas, na profaịlụ nrụgide gas. Enweghị oge zuru oke tupu etinye gas na-eme ka akpụkpọ ahụ gbazee kpọnwụọ nke ukwuu, na-egbochi mbufe gas. Igbu oge gabigara ókè na-eme ka gas gbawaa ebe dị gịrịgịrị, na-emepụta ntụpọ elu a na-anaghị anabata.

 

Site na nhazi usoro nke nnwale, ndị otu usoro ahụ na-eme ka paramita ịgba ntụtụ dịkwuo mma. Ntụtụ agbaze na-ejupụta 95% nke olu oghere tupu ntụtụ gas amalite, yana nrụgide gas na-arị elu site na mmanya 50 ruo mmanya 250 n'ime sekọnd 2.5. Profaịlụ a na-akwalite mkpịsị aka gas a na-achịkwa nke na-agbaso usoro geometry ọwa e mere na-enweghị ihe ọ bụla.

 

Nkesa Ihe

Inweta ọkpụrụkpụ mgbidi otu otu gburugburu ọwa gas chọrọ nlekọta nke ọma maka okpomọkụ na mmiri ihe. Ebe ọkụ na-emepụta akụkụ dị gịrịgịrị nke na-adịghị ike ịnweta ike gas; ebe oyi na-egbochi mmiri na-asọ ma na-eme ka ejupụta na-ezughị ezu.

 

Nleba anya okpomọkụ infrared n'oge mmepe usoro ahụ gosiri mgbanwe karịrị 15°C n'elu akụkụ ahụ. Mgbanwe na oge ọnụ ụzọ valvụ na-esochi na mpaghara okpomọkụ ebu belatara mgbanwe gaa n'ime 5°C, na-ahụ na nkesa ihe na-aga n'ihu.

 

Mwepụ Akara Onyeàmà

Njikọ dị n'etiti gas na ihe nwere ike ịmepụta akara ngosi a na-ahụ anya n'elu akụkụ akụkụ. Ọ bụ ezie na gas-assist na-ewepụ akara sink jikọtara ya na akụkụ ndị dị oke ibu, ebe a na-etinye gas n'onwe ya nwere ike ịhapụ ntụpọ ịchọ mma.

 

Maka ọrụ a, a na-etinye gas site na ihe mkpuchi ọnụ ụzọ valvụ, na-ahụ akara akaebe n'ime oghere ọnụ ụzọ ámá nke a kpụchara mgbe a kpụchara ya. Akara akaebe ndị ọzọ n'akụkụ ọwa gas ahụ bụ ihe a na-apụghị izere ezere mana ọ dabara n'ihe onye ahịa chọrọ ịnabata mgbe etinyere ya n'elu ebe a na-anaghị ahụ anya.

 

Nhazi Usoro: Ịrụ Ọrụ na Njikwa Ọnụ Ego

Mgbe ebu ahụ ruru eru, Ansix Tech lekwasịrị anya na nhazi usoro maka mmepụta dị elu. Ebumnuche nke usoro a bụ ime ka arụmọrụ dịkwuo mma ma nọgide na-enwe mma, na-ebelata ọnụ ahịa nke onye ahịa ozugbo.

 

Mbelata Oge Okirikiri

Nnwale usoro mbụ nwetara usoro sekọnd iri isii—ọ dịlarị 33% ngwa ngwa karịa mmepụta nke onye ahịa ahụ nwere ugbu a. Site na nhazi usoro, ndị otu ahụ belatara oge okirikiri ruo sekọnd iri ise na abụọ, nke na-anọchite anya mmụba 42% karịa mmalite.

 

Nzọụkwụ nhazi isi gụnyere:

 

Ịbawanye okpomọkụ ebu site na 25°C ruo 35°C, na-akwalite mbufe ngwa ngwa na mbelata mkpa nrụgide ntụtụ

 

Ịhazi oge njide gas site na sekọnd 20 ruo sekọnd 12, dịka nyocha gosiri na ngwakọta akụkụ zuru oke mere tupu atụmatụ mbụ

 

Ịgbanwe ọdịiche okpomọkụ mmiri oyi site na 5°C ruo 8°C, na-eme ka arụmọrụ mbufe okpomọkụ ka mma

 

Imejuputa mwepụta robot na sekọnd 45, ya na ime ka oyi dị jụụ n'èzí ebu ahụ.

 

N'ime sekọnd ọ bụla nke mbelata oge okirikiri pụtara nnukwu nchekwa kwa afọ. Maka oke mmepụta nke akụkụ 500,000 kwa afọ, mbelata nke sekọnd asatọ nke e nwetara site na njikarịcha na-enye ihe karịrị awa 1,100 nke nchekwa oge igwe—ihe ruru ihe dị ka $45,000 na mbelata ọnụ ahịa kpọmkwem.

 

Arụmọrụ Ihe

Teknụzụ enyemaka gas na-ebelata oriri ihe site na ngalaba oghere. Maka ọrụ a, a tụrụ akụkụ ikpeazụ nha gram 480 ma e jiri ya tụnyere gram 660 maka akụkụ siri ike nwere ike nhata - nke bụ 27% nchekwa ihe.

 

Nhazi ihe ndị ọzọ a na-edozi maka ihe ndị na-agba ọsọ. Sistemụ ọkụ na-ewepụ ihe mkpofu ndị na-agba ọsọ oyi kpamkpam, ebe njikwa nlezianya nke usoro nhicha na-ebelata mfu ihe n'oge mgbanwe agba. Ojiji ihe niile karịrị 98%, ma e jiri ya tụnyere nkezi ụlọ ọrụ nke 85-90% maka ịkpụzi ihe nkịtị.

 

Nhazi Ike

Ịkpụzi ihe n'ime ọgwụ na-eri ike dị ukwuu, karịsịa maka ime ka plastik dị ọcha, ikpo ọkụ/oyi ebu, na sistemụ hydraulic. Mmemme nhazi Ansix Tech lebara anya n'akụkụ niile:

 

Pampụ servo eletriki gbanwere pampụ hydraulic nke a na-agbanwe agbanwe na igwe nkụnye ígwè nke tọn 650, na-ebelata oriri ike site na 35% n'oge na-adịghị agafe agafe. Jaketị mkpuchi gbọmgbọm belatara oriri ike nke band heater site na 20% ebe ọ na-eme ka ọnọdụ okpomọkụ ka mma. Sistemụ oyi dị elu nwere draịva ọsọ na-agbanwe agbanwe na-adaba na ikike oyi na mkpa n'ezie, na-ezere mmefu ike n'oge oge na-adịghị arụ ọrụ.

 

Nnwale Ogo: Usoro Nnwale zuru oke

Nnwale dị mma maka aka igwe eji egbu ahịhịa robot na-agafe karịa nyocha nha iji gụnye arụmọrụ igwe, iguzogide gburugburu ebe obibi, na ogologo oge. Usoro nkwenye Ansix Tech na-etinye aka na nnwale siri ike tupu nkwenye mmepụta.

 

Nkwenye nha

A na-enyocha ebu ọhụrụ ọ bụla site na iji igwe nha nhazi (CMM) nke ziri ezi 1.5μm. A na-atụ ihe karịrị akụkụ dị mkpa 200 ma tụnyere ya na CAD nominal, yana ọmụmụ ikike (Cpk) maka nke ọ bụla.

 

Maka aka enyemaka gas, akụkụ dị mkpa gụnyere:

 

Ọnọdụ oghere nwụnye: ±0.1mm ndidi, enwetara Cpk 1.8

 

Ọkpụrụkpụ mgbidi ọwa gas: 2.8mm ±0.2mm, erutela Cpk 1.6

 

Elu ihu: ịdị larịị n'ime 0.3mm, enwetara Cpk 1.7

 

Ntinye aka na atụmatụ Snap: ±0.05mm, enwetara Cpk 1.4

 

Ọkwa ikike ndị a na-eme ka arụmọrụ mgbakọ na mwepụ na-aga n'ihu n'ọtụtụ nde akụkụ mmepụta.

 

Nnwale Mekaniki

Nnwale ihe owuwu na-egosi na aka ahụ ruru ihe achọrọ maka ike n'oge ibu ọrụ kacha njọ. Usoro nnwale gụnyere:

 

Nnwale ibu kwụ ọtọ na-eji ike nwayọọ nwayọọ ruo mgbe ọ dara, yana aka ejiri ihe ndị e ji ejikọta ihe ndị a na-anọchite anya ya. E depụtara obere ibu ọdịda a na-anabata na 800N; akụkụ ndị ahụ nwere nkezi ibu ọdịda 1,150N, yana ụdị ọdịda ductile na-agbanwe agbanwe.

 

Nnwale mmetụta na-eme ka a mara mmegbu nke ụwa n'ezie. Pendulum dị kilogram 15 kụrụ aka ahụ na mita 2/s, emeghachiri ya ugboro iri n'ebe dị iche iche. Aka ya dịgidere na mmetụta niile na-enweghị mgbawa, mana akara mara mma mere n'ebe mmetụta ahụ dị.

 

Nnwale ike ọgwụgwụ na-eji ibu cyclic 500N maka okirikiri 100,000, nke na-anọchite anya afọ iri nke ojiji nkịtị. Enweghị ọdịda ọ bụla mere, nha siri ike mgbe ule gasịrị egosighikwa mmebi ọ bụla.

 

Nnwale Gburugburu Ebe Obibi

Ngwaahịa ndị dị n'èzí ga-adị ndụ ruo oke okpomọkụ, mkpughe UV, na kọntaktị kemịkalụ. Agụnyere nkwenye:

 

Ịgbagharị okpomọkụ site na -30°C ruo +60°C maka okirikiri 100, yana nlele nha mgbe okirikiri 25 ọ bụla gasịrị. Mgbanwe nha kachasị elu bụ 0.15mm, nke dị n'ime oke nnabata nzukọ.

 

Mmiri UV n'ime ụlọ nnwale ngwa ngwa (ASTM G154) e tinyere akụkụ ya n'ime awa 2,000 nke ikpughe UV nke ruru afọ ise n'èzí. A tụrụ mgbanwe agba ΔE 2.3, n'okpuru oke a na-anabata nke ΔE 3.0, njigide gloss elu gafere 85%.

 

Nnwale iguzogide kemịkalụ kpughere akụkụ ndị ahụ nye kemịkalụ ahịhịa nkịtị, mmanụ ọkụ, na ihe nhicha. Ọ dịghị mmebi ọ bụla mere karịa obere ntụpọ elu na ihe nlele e gosiri na mmiri fatịlaịza a chịkọtara.

 

Usoro Ọrụ Mmepụta: Site na Iwu ruo na Nnyefe

Mgbe emechara nkwenye usoro ahụ, Ansix Tech guzobere usoro mmepụta iji hụ na a na-enye ọrụ dị mma ma na-ebuga ya n'oge n'ofe mmepụta dị elu.

 

Atụmatụ Mmepụta

Usoro mmepụta na-ejikọta amụma ndị ahịa na usoro nhazi n'ezie. Sistemụ ERP na-ejigide ọkwa nchekwa ngwaahịa dabere na mgbanwe oge ndu na mgbanwe nke usoro, na-ahụ na enwere ike ịnweta ozugbo ebe ọ na-ebelata ọnụ ahịa ibu ngwa ahịa.

 

Maka ọrụ a, Ansix Tech na-ejigide aka 10,000 emechara n'ime ngwa ahịa, nke na-anọchite anya izu abụọ nke mkpa nkezi. Ihe nchekwa a na-anagide mgbanwe iwu ma na-ejigide arụmọrụ nnyefe 99% n'oge.

 

Njikọta Njikwa Ogo

Njikwa mma na-arụ ọrụ dịka ọrụ agbakwunyere n'ime mmepụta, ọ bụghị usoro nyocha dị iche. Nlekota ọrụ gụnyere:

 

Ihe mmetụta nrụgide oghere dị na ọwa gas ọ bụla na-enye nzaghachi ozugbo na nkwụsi ike usoro. Chaatị njikwa usoro ọnụọgụgụ na-agwa ndị ọrụ gbasara usoro tupu ọnọdụ ndị na-abụghị nke akọwapụtara emee.

 

Nnyocha anya akpaaka na ebe a na-ebupụ robot na-enyocha akụkụ ọ bụla maka njirimara dị mkpa: ịdị elu nke ọnụ ụzọ ámá, oke akara ndị hụrụ, na ntụpọ elu. A na-ekewapụ akụkụ ndị na-anaghị ahụ anya na akpaghị aka maka nyocha.

 

Atụmatụ nlele chọrọ nyocha akụkụ ise kwa awa abụọ, yana nyocha zuru oke nke nhazi ahụ kwa okirikiri 500. Ugboro a na-enye ịdọ aka ná ntị mbụ maka mmebi ngwaọrụ ma ọ bụ mgbanwe usoro.

 

Injinịa Nkwakọ ngwaahịa

Nhazi nkwakọ ngwaahịa na-echebe akụkụ dị iche iche n'oge njem ma na-eme ka arụmọrụ mbupu dịkwuo elu. Maka ọrụ aka, tray EPS e ji aka kpụọ na-etinye akụkụ ndị ahụ n'ọnọdụ kwụ ọtọ, na-egbochi mmebi kọntaktị. Akpa mbupu ọ bụla nwere akụkụ 144, nke edobere n'ime akwa isii nke akụkụ 24 nke ọ bụla.

 

Nnwale nkwakọ ngwaahịa gụnyere nnwale ịma jijiji nke na-eme ka ibuga gwongworo gafee maịlụ 2,000, na-enweghị mmebi akụkụ ọ bụla. Nnwale nkwụsị site na mita 1.2 egosila na ngwugwu ahụ ziri ezi n'okpuru njikwa mmegbu.

 

Mmezu Ngwakọta

Nhazi mbupu na-amalite ozugbo mmepụta gwụchara. Ndị otu nhazi nke Ansix Tech na-ahụ maka mmekọrịta ndị na-ebufe ibu, akwụkwọ, na ikike ndị ahịa maka mbupu mba ofesi. Maka onye ahịa a na Yuropu, mbupu na-apụ kwa izu site na ibu ụgbọelu, na-ahụ na njem ụbọchị ise site na ụlọ ọrụ mmepụta ihe gaa na ụlọ nkwakọba ihe.

 

Ojiji nke akpa na-eme ka ọ bụrụ pasent 92 nke oke kachasị elu nke echiche, na-ebelata ọnụ ahịa mbupu kwa akụkụ. Ijikọta ya na mbupu ndị ahịa ndị ọzọ na-eme ka akpa zuru oke buru ibu ọbụlagodi maka obere iwu.

 

Mbelata Ọnụ Ego: Mmetụta Dị Ike nke Dollar

Ezigbo ihe atụ nke uru Ansix Tech nwere bụ mbelata ọnụ ahịa maka ndị ahịa. Maka ọrụ aka igwe eji akwọ ahịhịa robot, nhazi zuru oke nyere nnukwu nchekwa:

 

Ọnụ ego ihe eji eme ihe ozugbo: 27% mbelata ibu × $3.20/kg ọnụ ego ihe eji eme ihe = nchekwa $0.58 kwa akụkụ. Ọnụ ego kwa afọ 500,000 akụkụ = mbelata ọnụ ahịa ihe eji eme ihe $290,000.

 

Mmezi Oge Okpomọkụ: Mbelata oge okirikiri 42% × $85/awa ọnụego igwe × 500,000 akụkụ / sekọnd 60 kwa nkeji / nkeji 60 kwa elekere = $41,000 nchekwa ọnụ ahịa igwe kwa afọ.

 

Mwepụ nke Mgbakọ: A na-ejikọta ihe asatọ n'ime otu × $0.35 kwa ọrụ mgbakọ ihe = nchekwa $2.80 kwa akụkụ. Mwepụ nke kwa afọ 500,000 akụkụ = iwepụ $1,400,000 mmefu mgbakọ.

 

Mbelata Ọnụ Ego Ogo: E belatara ọnụego ntụpọ nke ndị ahịa kọrọ site na 850 PPM gaa na 120 PPM × $45 kwa ọnụ ahịa nnọchi ubi × 500,000 akụkụ = $16,400 mbelata ọnụ ahịa mma kwa afọ.

 

Mkpokọta ego echekwara kwa afọ maka ndị ahịa: $1,747,400

 

E wezụga mbelata ọnụ ahịa kpọmkwem, imewe ka mma na-enye arụmọrụ na ntụkwasị obi ka mma nke na-eme ka ọnọdụ ahịa sie ike na mbelata ikpughe akwụkwọ ikike - uru siri ike ịkọwapụta mana bara uru otu aka ahụ.

 

Ahụmịhe Ụlọ Ọrụ: Uru Teknụzụ Ansix

Site na ahụmịhe nrụpụta afọ 28, Ansix Tech enwetala ihe ọmụma nke na-abara ndị ahịa uru ozugbo. Ndị otu injinia nke ụlọ ọrụ ahụ na-anọkarị afọ 15 na nzukọ ahụ, na-enye nkwado nke na-eme ka mmụta ụlọ ọrụ na-aga n'ihu.

 

Ahụmịhe a na-apụta ìhè n'ụzọ dị irè: ịtụ anya ụdị ebu iyi tupu ha ebute nsogbu dị mma, ịhọrọ ihe ndị dabara na ihe achọrọ na ihe mgbochi nhazi, imepụta sistemụ oyi nke na-eme ka arụmọrụ dị mma n'ọtụtụ nde okirikiri.

 

"Ahụmịhe anyị n'ọrụ a abụghị naanị maka ọtụtụ afọ anyị nọrọ n'ọrụ a," ka onye guzobere ụlọ ọrụ ahụ na-egosipụta. "Ọ bụ maka ihe mmụta anyị mụtara n'ọtụtụ puku ọrụ—ihe na-arụ ọrụ, ihe na-ada ada, na ihe kpatara ya. Ihe ịma aka ọ bụla anyị zutere na-eme ka anyị nwee ike ijere onye ahịa ọzọ ozi."

 

Ngwaahịa ụlọ ọrụ ahụ gụnyere ihe karịrị ebu 800 maka ngwa ike dị n'èzí, gụnyere ihe ndị e ji gwepịa ahịhịa, ihe e ji gwepịa osisi, na ọkpọkọ ikuku. Ọkachamara ngalaba a na-eme ka a ghọta ihe achọrọ maka ụlọ ọrụ: iguzogide ịma jijiji, ogologo oge UV, ikpughe kemịkalụ, na ihe ndị ọzọ.

 

Mmechi: Mmekọrịta Injinịa Na-enye Nsonaazụ

Ọrụ aka igwe eji egbu ahịhịa robot na-egosi ụzọ zuru oke nke Ansix Tech si arụkọ ọrụ na mmepụta ihe. Site na nyocha nhazi mbụ site na nhọrọ ihe, injinịa ebu, nhazi usoro, na mmezu mmepụta, usoro ọ bụla nyere aka na uru ndị ahịa a na-atụ anya ya.

 

Teknụzụ ịkpụzi gas, nke e ji ahụmịhe nke ọtụtụ afọ nke ahụmịhe mee, gbanwere ihe nwere nsogbu ka ọ bụrụ uru asọmpi. Aka ahụ a rụpụtara dị obere arọ, ọ naghị efu ego, ọ na-agbakọta ngwa ngwa, ma na-arụ ọrụ nke ọma karịa nke e jibu ya kpụọ.

 

Maka ndị nrụpụta na-achọ ịkwalite ngwaahịa ha ma na-ebelata ọnụ ahịa, Ansix Tech na-enye ihe karịrị ọrụ ịkpụzi ihe ntụtụ—ha na-enye mmekorita injinia nke na-agbanwe ihe ịma aka akụkụ ka ọ bụrụ ohere ahịa. Ka ahịa igwe eji egbu ahịhịa robot na-aga n'ihu na-agbasa ngwa ngwa, mmekọrịta ahụ na-aghọwanye ihe bara uru.

 

Ọgbọ ọzọ nke ngwaahịa akpaaka n'èzí ga-achọ njikọta ka ukwuu nke nhazi, ngwa eletrọnịkị, na njikọ mmadụ. Site na ahụmịhe a nwapụtara na ịkpụzi enyemaka gas na nkwa ime ihe ọhụrụ na-aga n'ihu, Ansix Tech dị njikere imezu ihe ndị ahụ - otu akụkụ e ji nhazi nke ọma mee n'otu oge.

 

Maka ozi ndị ọzọ gbasara ikike ịkpụzi gas nke Ansix Tech maka aka igwe eji egbu ahịhịa na ngwa ndị ọzọ, kpọtụrụ Stephen Zhang, CTO, na stephen@ansixtech.com ma ọ bụ gaa na www.ansixtech.com

Ụlọ ọrụ Ansix Tech Co Ltd

Ọ bụrụ na ị nwere atụmatụ ọ bụla gbasara Robotic Lawnmower Handle Gas-Assist Mold — Nitrogen Injection Molding, ị nwere ike ịkpọtụrụ anyị n'oge ọ bụla. Anyị ga-eme ka echiche gị bụrụ eziokwu, mee ka ị mezuo nrọ gị, ma nweta nnukwu iwu site n'ahịa. Ozi kọntaktị anyị bụ info@ansixtech.com. Ma ọ bụ kpọtụrụ CTO anyị, zitere ozi na: stephen@ansixtech.com

 

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