Pūhau hau o muri o Porsche
Pūhau hau o muri o Porsche
Ka hurihia e te Ansix Tech te hanga o te hauhautanga o te pūwero o muri o Porsche me te werohanga matatau Hangarau Whakairote mātauranga
I roto i te ao nui o te hanga waka utu nui, e whai tikanga ana ia karamu me ia mirimita, ka taea e tētahi wāhanga iti te whakaatu i te rapunga whakaaro katoa o te waitohu. Ko te pūhau hau o muri o te Porsche he wāhanga nui: he wāhanga aerodynamic nui e whakahaere ana i te pēhanga wira-āwhati, e whakaiti ana i te hiki, ā, e whai wāhi ana ki te āhua rongonui o te waka. I tēnei rā, kei te pānuitia e Ansix Tech, he kaiārahi i roto i te hanga werohanga tino tika, te otinga angitu o tētahi kaupapa hanga nui mō tēnei wāhanga. Ko te kaupapa, i whakawhanakehia i raro i te tūāpapa "ANSIX Mold Workshop" whānui a Ansix, e whakaatu ana me pēhea te kaha o te hangarau matihiko me te arotau tukanga ki te whakaiti i ngā utu wāhanga me te pupuri - me te whakarei ake - i te kounga pumau. ngā paerewa he rite tonu ki a Porsche.
Ehara tēnei kaupapa i te angitu noa iho i te mekameka tuku; he mahere mō te heke mai o te hanga wāhanga motuka. Mā te whakamahi i tētahi huarahi hangarau uara-katoa e kapi ana i te pūtaiao rauemi, te hoahoa pokepokea ai, te mātauranga tukanga, me te mahi whakahaere hiroki, kua tutuki i a Ansix Tech te whakahekenga utu ōrau rua-mati mō tana kiritaki. Ko te haerenga mai i te hoahoa matihiko a Porsche ki ngā pūhau hau kua hangaia papatipu, kua rite ki te tāuta, e whakaatu ana i tētahi panonitanga nui ki te hanga i ngā wāhanga kirihou uaua: tere ake, iti ake te utu, me te kounga tino pai.
- Te Mana Hoahoa me te Hiahia o te Mākete
I ahu mai te tukanga hoahoa a Porsche i te Weissach Research and Development Center, he wāhi e kore e taea te wehe i te āhua me te mahi. Mō te pūwero hau o muri o te wira, me tutuki i te hoahoa ngā paearu pakari maha: me pai te kawe i te hau pēhanga teitei mai i te puna wira, me whai wāhi ki te pai o te aerodynamic o te waka, me tu atu ki te pānga tonu ki ngā paru rori me te huarere, ā, ko te mea nui, me tutuki ngā paerewa tirohanga me te nekehanga tino tika a te waitohu. He uaua te āhua o te wāhanga, he angiangi ngā pakitara, he uaua ngā papa, me ngā pūwāhi hononga nui mō te hiri me te whakapiri.
Ko te hiahia o te mākete mō ēnei wāhanga e ahu mai ana i ngā whainga takirua a te umanga motuka, arā, te mahi me te whai huatanga. Kāore ngā wāhanga mama, kua arotauhia te aerodynamics, e wātea ana mō ngā waka reihi anake; he mea nui ēnei mō te whakapai ake i te whānuitanga o ngā waka hiko me te penapena wahie o ngā miihini tahunga ā-roto. Hei tāpiri, ko te wāhanga muri-mākete mō ngā whakapainga ataahua me te mahi ka nui ake te rahinga. Ka aro te kaupapa a Ansix Tech ki te hiahia mō tētahi otinga hangahanga ka taea te tuku i ngā rahinga nui o aua wāhanga tino tika i tētahi utu e whai hua ai mō ngā kaupapa OEM me muri-mākete.
- Te pupuri i ngā Paerewa Hua a Porsche
Ki a Porsche, ko te kounga he rapunga whakaaro whānui e kapi ana i ngā āhuatanga kare ā-roto, ariā, mahi, me te ratonga. E ai ki a Frank Moser, te Tumuaki Tuarua o Porsche mō te Kounga Pakihi, "E whai ana ia kaimahi i roto i tā rātou mara hangarau ki te whakatutuki i te kounga teitei me te kore e hiahiatia he tono". Ko te tikanga o tēnei ko te hauhautanga o te parirau o muri:
Te Tino Pai o te Ahu: Me ōrite ia āhua ki te tauira CAD i roto i ngā ātete taumata-micron kia tino taurite ai, kia ōrite ai hoki ki te parepare.
Hiranga o te Mata: Me whai mata āhua-A, karekau he rārangi rere, he tohu totohu, he rerekētanga kanapa rānei.
Te Pūmautanga Mahi: Me mau tonu te pūmautanga hanganga o te hau hau i raro i ngā kawenga hau me te wiri puta noa i te roanga o te oranga o te waka.
Te Pūmautanga o ngā Rauemi: Me whakaatu te kirihou kua tīpakohia i te tae pumau, i ngā āhuatanga miihini, me te ātete ki te pirau UV me ngā matū.
Mai anō i te tīmatanga, i hangaia te tukanga hanga katoa a Ansix Tech kia tutuki ai tēnei anga kounga maha-ahu.
- Mai i te Tauira Mamati ki te Hoahoa Kua Manatokohia
Kāore te kaupapa i tīmata i te maitai, engari i te silicon. I whakamahia e ngā miihini o Ansix Tech ngā taputapu Hangarau Āwhina-Rorohiko (CAE) matatau hei whakahaere i tētahi tātaritanga Hoahoa mō te Hanganga (DFM). Nā tēnei tirotiro matihiko o mua i tautuhia ngā take pea pērā i ngā tapahi raro, ngā rerekētanga matotoru o te pakitara, me ngā kukū ahotea, ā, i taea ai ngā whakarerekētanga hoahoa kia māmā ake ai, kia tere ake ai, kia iti ake ai te utu mō te hanga i te wāhanga.
Ko te Tātari Rere o te Pokepokea (MFA) te taahiraa nui e whai ake nei. Mā te whakamahi i ngā pūmanawa pēnei i a Autodesk Moldflow, i whakatauira ngā miihini i te rere o te kirihou rewa ki roto i te kōhao pokepokea ai. I matapaetia e tēnei whakatauira ngā tauira whakakī, ngā whakaritenga pēhanga, ngā wā whakamatao, me ngā hapa pea pēnei i ngā raina whakarewa, ngā mahanga hau, me ngā tohu totohu. Ko tētahi hua matua ko te tautuhi i te wāhi kuaha tino pai—te wāhi e tomo ai te kirihou ki roto i te kōhao—kia taurite ai te whakakī me te iti o ngā hapa whakapaipai, hanganga rānei. Nā tēnei wāhanga tauira mamati i whakaiti te mōrearea o te kaupapa, me te whakarite kia tino pai te hoahoa i mua i te tapahi i tētahi taputapu tinana.
- Manatoko Hanga me te Tiwhikete Whakaputa
I te otinga o te tauira matihiko, ka hangaia ngā tauira mahi mā te tauira tere mō te whakamātautau taunga, āhua, me te mahi. Nā ēnei tauira i taea ai e Porsche te manatoko i te hoahoa i roto i ngā āhuatanga o te ao tūturu, ā, ka whakaratohia he whakamana whakamutunga i mua i te tīmatanga ki te hanga pokepokea utu nui.
Ko te whakawhiti ki te hanga papatipu i hiahiatia he tiwhikete Tukanga Whakaaetanga Wāhanga Hanga (PPAP) whaimana. I tukuna e Ansix Tech he kete PPAP katoa, tae atu ki:
Ngā Rekoata Hoahoa me ngā Tuhinga Huringa Hangarau.
Ngā Kauwhata Rere Tukanga me te PFMEA (Aratau Rahunga Tukanga me te Tātari Pānga).
Ngā mahere Tātari Pūnaha Ine (MSA) me te Mana Whakahaere Tukanga Tatauranga (SPC).
Ngā pūrongo ā-ahu mai i ngā Mīhini Ine Taurite (CMM) mō ngā wāhanga tuatahi o te tuhinga.
Ngā pūrongo whakamātautau rauemi me te mahi e whakaū ana kua tutuki i te waahanga ngā whakaritenga katoa kua tohua.
Nā tēnei tuhinga pakari i whakarite kia kaha te tukanga hanga, kia taea te mahi anō, ā, kia rite hoki mō te hanga nui.
- Te Pūtaiao o te Kōwhiringa Rauemi
He whakatau rautaki te whiriwhiri i te polymer i pā ki te mahi, te āhua, me te utu. Whai muri i te whakamātautau me te whakatauira pakari, i whiriwhiria e Ansix Tech he ranunga Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) rere-rahi, whakarerekē-pānga mō te pūhau hau o muri o te parepare.
Te Hanganga o ngā Rauemi me te Tauira Motuhake: Ko te momo i tīpakohia he Bayblend T85 MN (he rite rānei). Ka whakakotahi tēnei ranunga kirihou wera hangarau i te kaha teitei, te pakari, me te ātete wera o te Polycarbonate (PC) me te tino pai o te tukatuka me te pakari ā-roto o te ABS.
Ngā Āhuatanga Matua mō tēnei Taupānga:
Kaha Pānga Nui: Ka tū atu ki ngā maramara kōhatu me ngā pānga iti, me te kore e pakaru.
Te Pūmautanga o ngā Ahu Tino Pai: Ka mau tonu tōna āhua, ā, ka uru pai ki ngā awhe pāmahana whānui (-40°C ki te +120°C).
He Ātete Pai ki te UV: Mā te pumau ā-roto ka taea te pupuri i te tae me te ātaahua mō te wā roa, he mea nui mō te wāhanga o waho.
Te Rere Tere: Ka whakakī i te āhua matatini, angiangi-pakiwaitara i ngā pēhanga me ngā pāmahana werohanga iti iho, ka whakaiti i te wā huringa me te whakapaunga pūngao.
Whakaotinga Mata Pai Rawa: Ka taea te whakatutuki i te whakaotinga mata Akomanga-A e hiahiatia ana e Porsche.
Nā tēnei arotakenga ātaahua o ngā rauemi i tino whakaiti i ngā utu whānui o ngā waahanga, me te kore e whakararu i te mahi.
- Te Hanga i te Mahi Matua: Te Hoahoa me te Hanga i te Pokepokea
Ko te pokepokea ai te ngako o te tukanga pokepokea ai werohanga. Ko tōna hoahoa te mea e whakatau tika ana i te kounga o te wāhanga, te roa o te huringa, me te roa o te mahi a te taputapu.
- Kōwhiringa Rino:
I whiriwhiria e Ansix Tech ngā rauemi i runga i te rahinga whakaputa, te kaha o te rauemi, me te tika e hiahiatia ana. Mō te nui o te whakaputanga o te hauhautanga Porsche:
Poka Matua me te Matua: H13 Rino Utauta Mahi-wera, whakapakeketia ki te 48-52 HRC. Ko te H13 te paerewa ahumahi mō te whakaputa nui-rahi, e mōhiotia ana mō tōna pakari pai me te ātete ki te ngenge wera, e whakarite ana i te tika mō ngā miriona huringa.
Ngā Whakaurunga me ngā Wāhi Pakaru Nui: I whakamahia ngā maitai pakeke kounga teitei (hei tauira, 1.2344 ESR) mō ngā taipitopito nui hei whakaroa i te roa o te ora o te pokepokea ai.
- Hoahoa Pūnaha Matua:
Pūnaha Keti: I whakatinanahia he pūnaha wera-whakarewa taurite me ngā keti pine kua arotauhia kia rite te āhua. I whakatauhia e te tātaritanga tātai te whakatakotoranga pai o te keti hei whakarite i te whakakī ōrite, te ārai i ngā hapa tirohanga, me te whakaiti i te para rauemi.
Pūnaha Whakamatao: Tae atu ki te 80% o te huringa hangahanga e whakatapua ana ki te whakamatao. I hangaia e Ansix Tech ngā hongere whakamatao āhua rite i hangaia mā te whakamahi i te hanga tāpiri. He rerekē ki ngā rārangi keri tika tuku iho, ka whai ēnei hongere i ngā āhua tika o te āhuahanga wāhanga, ka taea ai te tango wera ōrite me te whakaiti nui i te wā whakamatao—he mea nui hei whakapai ake i te whai huatanga. Nā tēnei auahatanga anake i whai wāhi ki te whakaiti i te wā huringa mā te 28% i roto i tētahi kaupapa rite.
Pūnaha Whakaputa: I hangaia te pūnaha me ngā pine whakaputa, ngā ringaringa, me ngā mata kua whakanohoia tika, me te whakauru i ngā poppet hau mō ngā āhuahanga uaua o te louver. Mā tēnei ka puta te wāhanga ngawari me te kore e pakaru, e rerekē rānei te āhua.
Te Whakaputa Hau: I whakauruhia ngā putanga hau moroiti ki te pito o ngā ara rere me ngā rārangi wehewehe kia puta ai te hau kua mau, kia kore ai e puta ngā hapa pēnei i ngā tohu wera me ngā pupuhi poto.
- Te Rerenga Mahi me ngā Wero o te Hanga:
Ko te whakamāori i te hoahoa matihiko tino tika ki roto i tētahi taputapu ā-tinana he whakakotahitanga o ngā tukanga tino tika: ka whakararu te mīhini CNC i ngā matua me ngā kōhao; ka hangaia e te Mīhini Tukunga Hiko (EDM) ngā papa whakairo uaua me ngā kokonga koi; ā, ka tutuki i te huri me te oro whakamutunga ngā āheinga taumata-micron me te whakaotinga whakaata. Ko ngā wero matua ko te whakatutuki i te tūnga tino tika i waenga i te matua me te kōhao, te whakahaere i te hē o te maimoatanga wera, me te whakahaere i tētahi oro tino pai—ko tētahi hapa i tēnei wāhanga ka arahi pea ki ngā rahunga whakaputa kino.
- Te Whakahaere i te Tukanga: Te Werohanga, te Arotau, me te Kounga
I te mea kua whakamaua te pokepokea ki roto i tētahi mīhini whakarewa werohanga tino tika, ka neke te arotahi ki te pūkenga tukatuka.
- Te Arotautanga Tukanga mō te Whai Hua me te Whakahaere Utu:
I arotauhia te huringa whakakoi werohanga i ia taahiraa:
Whakapai Ake i te Whai Hua: I whakaitihia te wā whakamatao mā roto i ngā hongere āhua rite; i whakapai ake i ngā tere werohanga kia kore ai e "rere"; ā, i whakatinanahia he karetao aunoa mō te tango wāhanga ōrite, me te whakaiti i te rerekētanga o te wā huringa.
Te Whakahaere Utu me te Whakakore i ngā Hapa: I whakamahia e tētahi huarahi whakatakoto pokepokea ai pūtaiao ngā raraunga mai i ngā whakahaerenga tuatahi hei whakatū i tētahi matapihi tukanga pakari. I arohia e te aroturukitanga tonu ngā hapa pea:
Ngā Tohu me ngā Āputa Totohu: Ka whakatikahia mā te arotau i te pēhanga me te wā pupuri/tāpiri.
Whakapiko: Ka whakaitihia mā te whakarite kia ōrite te whakamatao me te whakaiti i ngā ahotea o roto.
Ngā Matā Poto me ngā Tohu Wera: Ka whakatikahia mā te manatoko i te maroke o te rauemi, te whakarerekē i te pēhanga werohanga, me te whakarite kia tika te putanga hau.
- Te Whakapūmau Kounga i Whakauruhia ki te Tukanga:
Kāore i tirohia te kounga i roto; i hangaia i roto. I whakamahia e Ansix Tech te Statistical Process Control (SPC), e ine ana i ngā inenga nui i te wā tūturu. I aroturukihia e ngā pūoko i roto i te pokepokea ai te pēhanga me te pāmahana, e whakarato ana i te tapumati mamati mō ia whakaahua. Nā tēnei huarahi raraunga i whakarite kia kore he hapa o te whakaputanga me te whai i te whai katoa. Nā te pūnaha whakahaere kounga maha-wāhanga, tae atu ki te manatoko CMM me te whakamātautau mahi, i whakarite kia tutuki i ia pūwero hau ngā paerewa a Porsche mō te kounga whakaahua, te kakano mata, me te taunga huihuinga tino pai.
- Te Tākai me te Tukunga Tere
I te mārama he mea nui te tere o te hokohoko, kua whakauruhia te ANSIX Mold Workshop ki ngā pūnaha tākai aunoa. Ka horoia, ka tirotirohia, ka tākaihia ngā wāhanga kia rite ki ngā whakaritenga motuhake a te kiritaki i muri tonu i te hanga - mai i ngā ipu nui noa ki ngā kete ritenga. Ko te rere katoa o te hanga kikokore, me te pūnaha tuku tika-i-te-wā, ka taea ai te tere o te hurihanga, ka uru pai ki te manawataki huihuinga a Porsche.
- Te Painga Ansix: Te Whakarato Uara Tino Pai mā te Whakaiti Utu
Ko te angitu whakamutunga o tēnei kaupapa ka inehia e te uara tūturu kua tukuna ki te kiritaki. Ka whakatutukihia e Ansix Tech he penapena utu nui mā te rautaki maha-wāhanga:
Arotau Rauemi: Te whiriwhiri i te rauemi tino whai hua e tutuki ana i ngā whakaritenga katoa, e āhei ai te whakamahi i te kapia iti ake te utu, me te kore e whakaiti i te mahi.
Te Whai Hua o te Tukanga: Ia hēkona e whakaitihia ana te wā huringa ka iti ake te utu mō ia wāhanga. Mā te whakamatao me te aunoatanga kua arotauhia ka whakaiti tika i ngā utu hanga.
Angitu Tuatahi: Mā te haumi nui ki te whakatauira o mua me te DFM ka kore e nui te utu mō te mahi anō me ngā whakamātautau whakaputa pokepokea ai, ka penapena i te wā me te pūtea o ngā kiritaki.
Ko ngā hua ka taea te tatau mai i ngā kaupapa rite ko te whakahekenga 28% o te wā huringa, te whakahekenga 27.6% o te nekehanga matua, te penapena rauemi 13% mai i te arotautanga o te kaikawe, me te penapena utu whakaputa neke atu i te 6% mai i ngā tikanga whakakoi whakauru. "E whakaatu ana tēnei kaupapa i tā mātou whakaaro ko te hangarau uara pono ka whakarei ake i te pono o te hua, kaua e whakararu," te kōrero a te Kaiwhakahaere Kaupapa o Ansix Tech. "Ki a mātou, ehara i te mea ko te auahatanga anake te mea ka taea e mātou te tāpiri, engari ko te mea ka taea e mātou te arotau kia nui ake te whai huatanga me te kore he patunga tapu".
Whakamutunga: Te Whakatakoto i tētahi Paearu Hou
Ko te kaupapa hanga angitu a Ansix Tech mō te pūwero hau o muri o Porsche he peke whakamua nui mō te umanga whakakoi werohanga. E whakaatu ana i tēnei wā e piki haere ana ngā utu, ko te ara ki te whakataetae ehara i te tapahi i ngā kokonga, engari ko te awhi i te hangarau atamai, te māramatanga hohonu ki ngā tukanga, me te whakaurunga katoa o te hanga mamati me te hanga ā-tinana. Mā te arotahi ki te mekameka uara katoa—mai i te whakatauira tuatahi ki te wāhanga kua tākaihia whakamutunga—kua hangaia e Ansix Tech tētahi pūnaha e tuku ana i te pono, te kounga, me te uara tino pai. Ko tēnei kaupapa he tohu mō te kaha o te tika me te kupu whakaari ki ngā kiritaki o te ao katoa: ka taea te whakaputa i ngā wāhanga kirihou tino uaua, tino kounga, ehara i te mea me te kounga tino pai engari me te utu hoki e whakarite ana i tō rātou angitu i roto i te mākete o te ao.
Ansix Tech Co Ltd
Mena he mahere āu e pā ana ki te pūwero hau o muri o Porsche, ka taea e koe te whakapā mai ki a mātou i ngā wā katoa. Ka whakatinanahia e mātou ō whakaaro, ka taea e koe te whakatutuki i ō moemoeā, ā, ka whiwhi mātou i ngā ota nui mai i te mākete. Ko ā mātou taipitopito whakapā ko info@ansixtech.com. Mēnā rānei whakapā mai ki tā mātou CTO, mēra: stephen@ansixtech.com
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