Umwobo w'umwuka wo mu bwoko bwa Porsche inyuma

Umwobo w'umwuka wo mu bwoko bwa Porsche inyuma

 

Ansix Tech yahinduye imikorere y'imodoka ya Porsche Rear Fender Air Vents ikoresheje ikoranabuhanga rigezweho Ikoranabuhanga ryo Gutunganya Imbundaikoranabuhanga

Mu isi ikomeye yo gukora imodoka nziza, aho buri garama na buri milimetero bibarwa, igice gisa n'aho ari gito gishobora kuba kirimo filozofiya y'ikirango cyose. Umuyoboro w'umwuka w'inyuma kuri Porsche ni igice gikomeye: ikintu cy'ingenzi mu kirere gicunga umuvuduko w'ibiziga, kigabanya kuzamura, kandi kigafasha mu kugaragara neza kw'imodoka. Uyu munsi, Ansix Tech, iyoboye mu gushushanya imodoka neza cyane, itangaza ko umushinga w'ingenzi wo gukora iyi modoka urangiye neza. Iyi gahunda, yateguwe munsi ya platform ya Ansix "ANSIX Mold Workshop", igaragaza uburyo ubuhanga budasanzwe mu ikoranabuhanga no kunoza imikorere bishobora kugabanya cyane ikiguzi cy'ibice mu gihe bikomeza—ndetse binanongera—ubwiza butagira inenge. amahame bisa na Porsche.

 

Uyu mushinga urenze intsinzi mu bijyanye n'ibikoresho gusa; ni igishushanyo mbonera cy'ejo hazaza h'inganda z'ibice by'imodoka. Binyuze mu gukoresha uburyo bwo gusesengura agaciro k'ibikoresho, igishushanyo mbonera cy'ibimera, ubwenge bw'imikorere, n'ibikoresho byoroshye, Ansix Tech yageze ku kugabanya ikiguzi gishoboka ku mukiriya wayo mu buryo bungana n'imibare ibiri. Urugendo kuva ku gishushanyo mbonera cya Porsche kugeza ku miyoboro y'umwuka ikoreshwa mu buryo bwa elegitoroniki, ikaba yiteguye gushyirwamo, rugaragaza impinduka ikomeye mu buryo ibice bya pulasitiki bigoye gukora: byihuse, bihendutse, kandi bifite ubuziranenge butagira inenge.

 

1. Inshingano zo Gushushanya n'Ibyifuzo by'Isoko

Imiterere y'igishushanyo cya Porsche ituruka mu kigo cy'ubushakashatsi n'iterambere cya Weissach, aho imiterere n'imikorere bidatandukana. Ku bijyanye n'umwuka wo mu bwoko bwa fender inyuma, igishushanyo kigomba kuba cyujuje ibisabwa byinshi bikomeye: kigomba kuyobora neza umwuka uva mu mwobo w'ibiziga, kugira uruhare mu gutuma imodoka ikora neza mu kirere, kwihanganira guhora ihura n'ibisigazwa by'umuhanda n'ihindagurika ry'ikirere, kandi, icy'ingenzi, kuba cyujuje ibisabwa mu kureba no mu buryo bugaragara by'ikirango. Imiterere y'igice ni igoye, gifite inkuta nto, imiturire igoye, n'ahantu hakomeye ho gufunga no gufatanya.

 

Isoko ry’ibice nk’ibi riterwa n’ibikorwa bibiri by’inganda z’imodoka, ari byo gukora neza no kunoza imikorere yazo. Ibice byoroheje kandi bikozwe neza mu kirere ntibikiri iby’imodoka zisiganwa gusa; ni ingenzi mu kunoza urwego rw’imodoka zikoresha amashanyarazi no gukoresha neza moteri zikoresha umuriro. Byongeye kandi, igice cy’inyuma cyo kuvugurura ubwiza n’imikorere y’imodoka gituma habaho ubwinshi bw’ibikoresho. Umushinga wa Ansix Tech ureba akamaro ko gukora ibikoresho bishobora gutanga ingano nini y’ibice nk’ibi by’ingenzi ku giciro gituma bikoreshwa muri gahunda za OEM na nyuma y’isoko.

 

2. Gushyigikira amahame ngenderwaho y'ibicuruzwa bya Porsche

Kuri Porsche, ubuziranenge ni filozofiya yuzuye irimo amarangamutima, ibitekerezo, imikorere, n'imico ya serivisi. Nk'uko Frank Moser, Visi Perezida ushinzwe ubuziranenge bw'ibigo bya Porsche, yabivuze, "Buri mukozi wese mu rwego rwe rwa tekiniki aharanira kugera ku bwiza bwo hejuru nta mpamvu yo kubisabwa". Bisobanurwa nk'umwuka w'inyuma w'imodoka, ibi bivuze:

 

Ubuziranenge bw'ibipimo: Buri gishushanyo kigomba guhuza na moderi ya CAD muri tolerances zo mu rwego rwa micron kugira ngo habeho guhuza neza na fender.

 

Ubuhanga mu by'ubuso: Irangi ry'ubuso ryo mu cyiciro cya A, ridafite imirongo y'amazi, ibimenyetso byo kuzenguruka, cyangwa impinduka z'ububengerane, ni itegeko.

 

Ubuziranenge bw'imikorere: Umwobo ugomba kugumana ubuziranenge bw'imiterere yawo mu gihe cy'imizigo y'ikirere n'ihindagurika ry'ikirere mu gihe cyose cy'ubuzima bw'ikinyabiziga.

 

Ubudasa bw'ibikoresho: Plastike yatoranijwe igomba kugaragaza ibara ritajegajega, imiterere ya mekanike, no kurwanya kwangirika kwa UV n'imiti.

 

Imikorere yose ya Ansix Tech mu bijyanye no gukora yateguwe kugira ngo ihuze n'ubu buryo bw'ubuziranenge bw'ibicuruzwa kuva mu ntangiriro.

 

3. Kuva ku ishusho y'ikoranabuhanga kugeza ku gishushanyo mbonera cyemejwe

Uyu mushinga ntiwatangiriye mu byuma, ahubwo watangiriye muri silikoni. Injeniyeri za Ansix Tech zakoresheje ibikoresho bigezweho bya mudasobwa bifasha mu buhanga (CAE) kugira ngo zikore isesengura ryimbitse rya Design for Manufacturability (DFM). Iri suzuma ryakozwe ku buryo bwihuse ryagaragaje ibibazo bishobora kubaho nko gukata ibintu mu buryo butaringaniye, ihindagurika ry’ubugari bw’inkuta, n’ubwinshi bw’imitsi, bituma habaho impinduka mu miterere y’igishushanyo mbonera zatumye igice cyoroha, cyihuse kandi gihendutse kugitunganya.

 

Isesengura ry’Umuvuduko w’Ibimera (MFA) ryari intambwe ikomeye ikurikiraho. Hakoreshejwe porogaramu nka Autodesk Moldflow, injeniyeri zakoresheje uburyo pulasitiki ishongeshejwe itembera mu mwobo w’ibimera. Ubu buryo bwo kwigana bwahanuye imiterere y’ibyuzura, ibisabwa mu gushyushya, igihe cyo gukonjesha, n’inenge zishobora kubaho nko gusudira, imitego y’umwuka, n’ibimenyetso byo gusinzira. Ingaruka y’ingenzi kwari ukumenya aho amarembo akwiriye kuba—aho pulasitiki yinjira mu mwobo—kugira ngo harebwe ko huzuzwa neza kandi habeho inenge nke mu miterere y’ibimera cyangwa imiterere. Iki cyiciro cyo gushushanya ikoranabuhanga cyakuyeho ibyago by’umushinga, gishimangira ko igishushanyo mbonera nta kibazo cyari gifite mbere yuko ibikoresho bikoreshwa mu buryo bw’umubiri bicibwa.

 

4. Igenzura ry'inganda n'impamyabushobozi y'umusaruro

Iyo moderi ya digitale imaze gutunganywa neza, prototypes functional zakozwe hifashishijwe prototypes zihuse kugira ngo zikore neza, zikore neza, kandi zikore neza. Izi prototypes zemereye Porsche kugenzura imiterere yayo mu buryo busanzwe, itanga icyemezo cya nyuma mbere yo kwiyemeza gukora ibumba rihenze.

 

Guhinduka ujya mu musaruro mwinshi byasabye icyemezo cyemewe cyo kwemeza ibice by’umusaruro (PPAP). Ansix Tech yatanze ipaki yuzuye ya PPAP, irimo:

 

Inyandiko z'Ibishushanyo n'Impinduka mu Buhanga.

 

Imbonerahamwe y'Imikorere na PFMEA (Uburyo bwo Kunanirwa kw'Imikorere n'Isesengura ry'Ingaruka).

 

Isesengura ry’Uburyo bwo Gupima (MSA) na Gahunda zo Kugenzura Imikorere y’Ibarurishamibare (SPC).

 

Raporo z'ibipimo zitangwa n'imashini zipima (CMM) ku bice by'ingingo ya mbere.

 

Raporo z'ibikoresho n'ibizamini by'imikorere byemeza ko igice cyujuje ibisabwa byose byagenwe.

 

Iyi nyandiko ihamye yemeje ko inzira yo gukora ishoboye, ishobora gusubirwamo, kandi yiteguye gukorwa ku rwego runini.

 

5. Ubumenyi bwo Guhitamo Ibikoresho

Guhitamo polymer byari icyemezo cy’ingenzi cyagize ingaruka ku mikorere, ubwiza, n’ikiguzi. Nyuma yo gupima no kwigana bikomeye, Ansix Tech yahisemo uruvange rwa Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) rufite amashanyarazi menshi, rwahinduwe mu buryo bw’ingufu kugira ngo rukoreshwe mu mwobo w’inyuma w’umwuka.

 

Imiterere y'ibikoresho n'icyitegererezo cyihariye: Ingano yatoranijwe ni Bayblend T85 MN (cyangwa bingana nayo). Iyi mvange ya teruplastike y'ubuhanga ihuza imbaraga nyinshi, gukomera, no kurwanya ubushyuhe bya Polycarbonate (PC) hamwe no gushobora gutunganya no gukomera kwa ABS.

 

Ibiranga by'ingenzi kuri iyi porogaramu:

 

Ingufu nyinshi: Ihangana n'udusimba tw'amabuye n'udusimba duto tudacitse.

 

Guhagarara neza mu bipimo: Bigumana ishusho kandi bigakwira mu bushyuhe bwinshi (-40°C kugeza +120°C).

 

Ubudahangarwa bwiza bwa UV: Gukomera mu miterere y’urumuri bituma ibara rigumana n’ibintu byarwo igihe kirekire, bikaba ari ingenzi ku gice cyo hanze.

 

Gutembera neza: Byuzuza imiterere y’urukuta runini kandi rugufi ku gitutu n’ubushyuhe bike byo guterwa, bigabanya igihe cyo gukora n’ikoreshwa ry’ingufu.

 

Irangi ry'ubuso rihebuje: Ishobora kugera ku irangi ry'ubuso rya Class-A risabwa na Porsche.

 

Uku gutunganya neza ibikoresho byagize uruhare runini mu kugabanya ikiguzi cy’ibice muri rusange hatabayeho kwangiza imikorere.

 

6. Ubwubatsi bw'Igihangano: Gushushanya no Gukora Imbuto

Iyi foroma ni yo shingiro ry'uburyo bwo kuyitera. Imiterere yayo igena neza ubwiza bw'igice, igihe cyo kuyikoresha, n'igihe cyo kuramba kw'igikoresho.

 

1. Amahitamo y'ibyuma:

Ansix Tech yatoranyije ibikoresho hashingiwe ku bunini bw'umusaruro, uburyo ibikoresho bikuramo, n'ubuziranenge bukenewe. Ku bijyanye no gukora umuyaga mwinshi wa Porsche:

 

Umwobo Mukuru n'Ingingo: Icyuma gishyushye cya H13, cyakomejwe kugeza kuri HRC 48-52. H13 ni yo ngamba ikoreshwa mu nganda mu gukora ingano nyinshi, izwiho gukomera kwayo no kurwanya umunaniro w'ubushyuhe, bigatuma habaho ubuziranenge mu gihe cy'ingendo za miriyoni.

 

Ibikoresho byo gushyiramo n'aho byambara cyane: Ibyuma bikomeye bikomeye (urugero, 1.2344 ESR) byakoreshejwe mu bintu by'ingenzi kugira ngo byongere igihe cyo gukora ibumba.

 

1. Igishushanyo cya sisitemu z'ibanze:

 

Sisitemu yo Gufata Amarembo: Hashyizweho sisitemu ikora neza ifite amarembo y’ingofero yakozwe neza. Isesengura rya mudasobwa ryagaragaje aho irembo rishyirwa neza kugira ngo harebwe ko huzuzwa neza, hirindwe inenge zo mu maso, kandi bigabanye imyanda y’ibikoresho.

 

Sisitemu yo Gukonjesha: Kugeza kuri 80% by'ingendo yo gushushanya igenewe gukonjesha. Ansix Tech yakoze imiyoboro ikonjesha ikozwe hakoreshejwe inyongeramusaruro. Bitandukanye n'imirongo gakondo itobowe neza, iyi miyoboro ikurikiza imiterere nyayo y'imiterere y'ibice, bigatuma ubushyuhe bukoreshwa kimwe kandi ikagabanya cyane igihe cyo gukonjesha—inkunga ikomeye yo kunoza imikorere. Iri vugururwa ryonyine ryagize uruhare mu kugabanya igihe cyo gukonjesha ku kigero cya 28% mu mushinga nk'uwo.

 

Sisitemu yo Gusohora: Sisitemu yakozwe ifite udupira two gusohora, amaboko, n'ibyuma byashyizwemo neza, ikubiyemo udupira tw'umwuka two gukoresha mu gupima ibintu bigoye. Ibi bituma igice cyoroshye gisohoka nta kwangirika cyangwa guhinduka.

 

Gusohora umwuka: Utwuma duto tw’umwuka twashyizwe ku mpera z’inzira z’amazi no ku mirongo ivamo umwuka kugira ngo umwuka ufunze ushobore gusohoka, birinda inenge nk’ibisebe byo gutwika n’amasasu magufi.

 

1. Imikorere n'imbogamizi mu buhanga:

Guhindura igishushanyo mbonera cy’ikoranabuhanga gitunganye mu gikoresho gifatika ni uruhurirane rw’imikorere igezweho: imashini zitunganya CNC zikora neza kandi zirangiza impande n’imyenge; Imashini zisohora umuriro w’amashanyarazi (EDM) zikora ahantu hanini kandi hakajije imiterere; kandi gusya no gusiga neza bigeraho ubushobozi bwo kwihanganira ibintu mu buryo bwa micron no kurangiza neza nk’indorerwamo. Imbogamizi zikomeye zari zirimo kugera ku guhuza neza hagati y’imbere n’imyenge, gucunga uburyo bwo kuvura ubushyuhe, no gukoresha indorerwamo itunganye - ikosa iryo ari ryo ryose muri iki cyiciro rishobora gutera ingaruka mbi ku musaruro.

 

7. Gusobanukirwa neza inzira: Gutera, Gutunganya, n'Ubuziranenge

Ubwo icyo gikoresho cyashyirwaga mu mashini ikora neza cyane, intego yacyo yahindutse iy’ubuhanga mu gutunganya ibintu.

 

1. Kunoza Imikorere kugira ngo Ikore neza kandi Igenzure Ikiguzi:

Uburyo bwo gushushanya inshinge bwanogejwe kuri buri ntambwe:

 

Kunoza Imikorere: Kugabanya igihe cyo gukonjesha hakoreshejwe inzira zihuza ibintu; kunoza umuvuduko wo gutera kugira ngo hirindwe "gutembera"; no gushyiraho robotike zikora ku buryo bwikora kugira ngo ibice bikureho neza, bigabanye ihindagurika ry'igihe cy'urugendo.

 

Kugenzura Ibiciro no Kurandura Ibitagenda neza: Uburyo bwa siyansi bwo gushyiraho uburyo bwo gushushanya bwakoresheje amakuru yavuye mu bushakashatsi bwa mbere kugira ngo habeho uburyo buhamye bwo gukora. Gukurikirana buri gihe byakemuye ibibazo bishobora kubaho:

 

Ibimenyetso n'Ibintu Bidafite Ingufu: Bishyurwa no kunoza umuvuduko n'igihe cyo gufunga/guhagarika.

 

Warpage: Igabanuka binyuze mu gutuma habaho gukonjesha kumwe no kugabanya imihangayiko imbere.

 

Imiti migufi n'ibimenyetso by'ubushyuhe: Bikemurwa no kugenzura ko ibikoresho byumye, guhindura umuvuduko w'inshinge, no kwemeza ko umwuka uhumeka neza.

 

1. Igenzura ry’Ubuziranenge ryubatswe muri iki gikorwa:

Ubuziranenge ntibwagenzuwe muri ubwo buryo; bwari bwubatswemo. Ansix Tech yakoresheje Statistical Process Control (SPC), ipima ibipimo by'ingenzi mu gihe nyacyo. Ibikoresho byo mu bwoko bwa "in-mobile sensors" byagenzuraga umuvuduko n'ubushyuhe, bitanga ikimenyetso cy'urutoki kuri buri foto. Ubu buryo bushingiye ku makuru bwatumye hatabaho inenge kandi bugakurikirana neza. Sisitemu yo kugenzura ubuziranenge mu byiciro byinshi, harimo kugenzura CMM no gupima imikorere, yemeje ko buri mwobo w'umwuka wujuje ibisabwa na Porsche ku ireme ry'ishusho, imiterere y'ubuso, no guhuza neza.

 

8. Gupakira no Gutanga byihuse

Gusobanukirwa ko umuvuduko wo kugera ku isoko ari ingenzi cyane, ANSIX Mold Workshop ihujwe na sisitemu zo gupakira zikora ku buryo bwikora. Ibice bisukurwa, bigasuzumwa, kandi bigapfunyikwa hakurikijwe ibisabwa n'umukiriya ako kanya nyuma yo gukora—kuva ku bikapu byoroshye kugeza ku bikoresho byihariye. Urugendo rwose rw'inganda zikora, hamwe na sisitemu yo gutanga ibicuruzwa ku gihe, bituma habaho igihe cyo gukora vuba, bihuzwa neza n'uburyo bwo guteranya Porsche.

 

9. Akamaro ka Ansix: Gutanga agaciro katagereranywa binyuze mu kugabanya ikiguzi

Intsinzi ya nyuma y'uyu mushinga ipimwa n'agaciro gafatika kahawe umukiriya. Ansix Tech izigama amafaranga menshi binyuze mu ngamba nyinshi:

 

Gutunganya ibikoresho: Guhitamo ibikoresho bihendutse kandi byujuje ibisabwa byose, akenshi bigatuma ikoreshwa rya resin ihendutse idatakaza imikorere.

 

Uburyo bwo gukora neza: Buri segonda rigabanya igihe cyo gukora bivuze ko ikiguzi kiri hasi kuri buri gice. Gukonjesha no gukora ikoranabuhanga bigabanya ikiguzi cyo gukora.

 

Intsinzi ya First-Pass: Ishoramari rikomeye mu gukora simulation mbere na DFM bikuraho ikoreshwa ry’imashini zihenze mu kuvugurura no gukora imashini, bigatuma abakiriya barokoka igihe n’imari.

 

Ibisubizo bishobora kubarwa bivuye mu mishinga nk'iyi birimo kugabanuka kwa 28% mu gihe cy'uruziga, kugabanuka kwa 27.6% mu gihe cy'ingufu, kuzigama ibikoresho 13% mu buryo bwo kunoza imikorere y'umuvuduko, no kuzigama amafaranga arenga 6% mu musaruro uva mu buryo bwo gushushanya. Umuyobozi w'umushinga wa Ansix Tech yagize ati: "Uyu mushinga ugaragaza ko ubuhanga nyakuri mu guhanga udushya butuma umusaruro urushaho kuba mwiza aho kubangamira ubusugire bw'umusaruro." Kuri twe, guhanga udushya si ibyo dushobora kongeramo gusa, ahubwo ni n'ibyo dushobora kunoza kugira ngo dutange umusaruro mwiza tudahebye."

 

Umwanzuro: Gushyiraho Ikimenyetso Gishya

Umushinga wa Ansix Tech wo gukora neza mu bijyanye n'imyobo yo mu bwoko bwa Porsche rear fender air vent ugaragaza intambwe ikomeye mu nganda zikora imashini zitunganya injection moulding. Ugaragaza ko mu gihe cy'izamuka ry'ibiciro, inzira yo guhangana ntabwo iri mu guca ibintu, ahubwo iri mu gushyira mu bikorwa ubuhanga mu by'ikoranabuhanga, gusobanukirwa mu buryo bwimbitse, no guhuza ibikoresho by'ikoranabuhanga n'ibifatika. Mu kwibanda ku ruhererekane rw'agaciro kose—kuva ku isuzuma rya mbere kugeza ku gice cya nyuma gipakiye—Ansix Tech yubatse sisitemu itanga icyizere, ireme, n'agaciro bidasanzwe. Uyu mushinga ugaragaza imbaraga zo gukora neza n'isezerano ku bakiriya ku isi yose: ko ibice bya pulasitiki bigoye cyane kandi by'ingenzi bishobora gukorwa atari gusa bifite ubwiza butagira inenge ahubwo no ku giciro gituma bigerwaho ku isoko mpuzamahanga.

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'aho Porsche isohora umwuka, ushobora kutwandikira igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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