Porsche fender yekumashure ine mhepo inobuda

Porsche fender yekumashure ine mhepo inobuda

 

Ansix Tech Inoshandura Kugadzirwa kwePorsche Rear Fender Air Vent neAdvanced Injection Tekinoroji Yekuumbadzidzo yezvemagariro evanhu

Munyika ine zvinhu zvakawanda zvekugadzira mota dzemhando yepamusoro, uko giramu rega rega nemirimita yega yega zvichikosha, chinhu chinoita sechidiki chinogona kuratidza hunhu hwese hwemotokari. Mhepo inofefetera kumashure paPorsche chikamu chakakosha: chinhu chakakosha chemhepo chinodzora kumanikidzwa kwevhiri, chinoderedza kusimudzwa, uye chinobatsira pakuumbwa kwemotokari kwakakurumbira. Nhasi, Ansix Tech, inotungamira mukugadzira majekiseni emhando yepamusoro, inozivisa kupedzwa kwakabudirira kwepurojekiti yekugadzirwa kwechikamu ichi. Chirongwa ichi, chakagadzirwa pasi pepuratifomu yeAnsix's holistic "ANSIX Mold Workshop", chinoratidza kuti mainjiniya edhijitari asingachinji uye kugadzirisa maitiro zvinogona kuderedza zvakanyanya mitengo yezvikamu uku zvichichengetedza - uye kunyange kusimudzira - hunhu husina kukanganiswa. mitemo zvakafanana nePorsche.

 

Chirongwa ichi chinopfuura kubudirira kwekutengesa zvinhu; ipurani yeramangwana rekugadzira zvikamu zvemotokari. Nekushandisa nzira yeinjiniya yakakosha inosanganisira sainzi yezvinhu, dhizaini yemould, hungwaru hwemaitiro, uye logistics isina simba, Ansix Tech yakawana kudzikiswa kwemitengo inoyerwa kaviri muzana kune mutengi wayo. Rwendo kubva pakugadzirwa kwedhijitari kwePorsche kusvika kumavendi emhepo akagadzirwa akawanda, akagadzirira kuiswa runoratidza shanduko yekudengenyeka kwenyika mukuti zvikamu zvepurasitiki zvakaoma zvinogona kugadzirwa sei: nekukurumidza, zvakachipa, uye zvine mhando isina chikanganiso.

 

1. Mutemo weKugadzira uye Kudiwa kweMusika

Maitiro ekugadzira Porsche anotangira paWeissach Research and Development Center, uko chimiro nebasa zvisingaparadzaniswi. Kune mhepo inofefetera yekumashure, dhizaini yacho inofanira kuzadzisa zvinodiwa zvakawanda: inofanira kufambisa mhepo ine simba rakawanda kubva mugumbo revhiri, kubatsira mukushanda zvakanaka kwemotokari, kutsungirira kugara uchisangana nemarara emumugwagwa uye mamiriro ekunze, uye, zvakakosha, kusangana nezvinodiwa zvechiratidzo chechiratidzo uye zvekufamba. Geometry yechikamu chayo yakaoma, ine madziro matete, nzvimbo dzakaoma, uye nzvimbo dzakakosha dzekuisa chisimbiso nekunamira.

 

Kudiwa kwezvikamu zvakadaro pamusika kunokonzerwa nemabasa maviri eindasitiri yemotokari ekushanda zvakanaka uye kushanda zvakanaka. Zvikamu zvakareruka, zvakagadziriswa nemhepo hazvichashandiswi chete mumotokari dzemujaho; zvakakosha pakuvandudza mhando dzemotokari dzemagetsi uye kuchengetedza mafuta einjini dzinopisa mukati. Uyezve, chikamu chemusika wekuvandudza runako nekushanda zvakanaka chinoita kuti pave nehuwandu hwakawanda. Chirongwa cheAnsix Tech chinogadzirisa kudiwa kwemhinduro yekugadzira inogona kupa huwandu hwakawanda hwezvikamu zvakadaro zvakanyatsonaka pamutengo unoita kuti zvikwanise kushandiswa muzvirongwa zveOEM neaftermarket.

 

2. Kutsigira Maitiro Ezvigadzirwa zvePorsche

Kune Porsche, mhando ipfungwa yakazara inosanganisira manzwiro, pfungwa, mashandiro, uye hunhu hwebasa. Sezvakataurwa naFrank Moser, Mutevedzeri weMutungamiriri weHunhu hweMakambani wePorsche, "Mushandi wese mubasa rake rehunyanzvi anoedza kuwana hunhu hwepamusoro pasina chikonzero chekukumbirwa". Izvi zvinoreva kuti:

 

Kukwana Kwemadimikira: Contour yega yega inofanira kuenderana neCAD modhi mukati me micron-level tolerances kuti ive nechokwadi chekuti fender inokodzera uye inopenya zvakakwana.

 

Kunaka Kwepamusoro: Kupedzisa pamusoro peKirasi-A, kusina mitsetse yekuyerera, mavara ekunyura, kana kusiyana kwechiedza, kunofanirwa kuitwa.

 

Kushanda Kwakanaka: Mugero wemhepo unofanira kuchengetedza chimiro chakasimba pasi pemitoro yemhepo inotenderera uye kudedera mukati mehupenyu hwemotokari.

 

Kuenderana Kwezvinhu: Purasitiki yakasarudzwa inofanira kuratidza ruvara rusingachinji, hunhu hwemakanika, uye kuramba kukanganiswa neUV uye makemikari.

 

Mafambiro ese ekugadzira eAnsix Tech akagadzirwa kuti agutse hurongwa uhwu hwemhando dzakasiyana-siyana kubva pakutanga.

 

3. Kubva paDigital Prototype kusvika paDesign Yakasimbiswa

Chirongwa ichi chakatanga kwete nesimbi, asi nesilicon. Mainjiniya eAnsix Tech akashandisa maturusi eComputer-Aided Engineering (CAE) akanyanya kunaka kuti vaite ongororo yakakwana yeDesign for Manufacturability (DFM). Kuongorora uku kwedhijitari kwakaratidza matambudziko angangoitika akadai sekucheka pasi, kusiyana kweukobvu hwemadziro, uye kuwanda kwekushushikana, zvichibvumira kugadziriswa kwedhizaini kwakaita kuti chikamu chacho chive nyore, nekukurumidza, uye chakachipa kuumba.

 

Kuongorora Kuyerera Kwemvura Yekuvhuvhuta (MFA) kwaive danho rinotevera rakakosha. Vachishandisa software yakaita seAutodesk Moldflow, mainjiniya vakatevedzera kuyerera kwepurasitiki yakanyungudutswa ichipinda mugomba remuvhu. Iyi simulation yakafanotaura maitiro ekuzadza, zvinodiwa pakumanikidzwa, nguva yekutonhodza, uye zvikanganiso zvinogona kuitika senge mitsetse yeweld, misungo yemhepo, uye zviratidzo zvekunyura. Mhedzisiro huru yaive yekuona nzvimbo yakakodzera yegedhi - nzvimbo iyo purasitiki inopinda mugomba - kuve nechokwadi chekuti kuzadza kwakaringana uye zvikanganiso zvishoma zvekushongedza kana zvemaumbirwo. Iyi digital prototyping phase yakabvisa njodzi yepurojekiti, ichiva nechokwadi chekuti dhizaini yacho yakanga isina matambudziko asati achekwa chero zvishandiso zvemuviri.

 

4. Kusimbiswa Kwekugadzira uye Chitupa Chekugadzira

Kana modhi yedhijitari yagadziriswa, ma prototype anoshanda akagadzirwa kuburikidza ne prototyping nekukurumidza kuti ikwane, chimiro, uye functional examination iedze. Ma prototype aya akabvumira Porsche kusimbisa dhizaini mumamiriro ezvinhu chaiwo, zvichipa vimbiso yekupedzisira vasati vazvipira kugadzira mold inodhura zvakanyanya.

 

Kuchinja kuenda kukugadzirwa kwehuwandu kwaida chitupa chepamutemo cheProduction Part Approval Process (PPAP). Ansix Tech yakapa pasuru yakazara yePPAP, kusanganisira:

 

Zvinyorwa zveDhizaini uye Magwaro ekuchinja kweUinjiniya.

 

Madhayagiramu eKuyerera kweMaitiro uye PFMEA (Nzira yekukundikana kweMaitiro uye Kuongorora Mhedzisiro).

 

Kuongororwa kweSisitimu yekuyera (MSA) uye zvirongwa zveStatistical Process Control (SPC).

 

Mishumo yehukuru kubva kuCoordinate Measuring Machines (CMM) pamusoro pezvikamu zvechinyorwa chekutanga.

 

Mishumo yekuongorora zvinhu uye mashandiro echikamu ichi ichisimbisa kuti chikamu ichi chakasangana nezvinodiwa zvese zvakatarwa.

 

Zvinyorwa izvi zvakasimba zvakavimbisa kuti maitiro ekugadzira aikwanisa, anodzokororwa, uye akagadzirira kugadzirwa kukuru.

 

5. Sainzi Yekusarudza Zvinhu

Kusarudzwa kwepolymer kwaive sarudzo yehurongwa ine chekuita nekushanda, runako, uye mutengo. Mushure mekuyedza kwakasimba uye kutevedzera, Ansix Tech yakasarudza musanganiswa wePolycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) une simba rakawanda, wakagadziriswa ne impact-modified we rear fender air vent.

 

Kuumbwa Kwezvinhu & Muenzaniso Wakanangana: Mhando yakasarudzwa iBayblend T85 MN (kana yakaenzana nayo). Musanganiswa uyu wekugadzira wethermoplastic unobatanidza simba guru, kuomarara, uye kuramba kupisa kwePolycarbonate (PC) nekugona kwayo kugadzikiswa uye kusimba kweABS.

 

Hunhu Hukuru hweKushandiswa Uku:

 

Simba Rakasimba: Rinotsungirira matombo akachekwa uye kukuvara kudiki pasina kutsemuka.

 

Kugadzikana Kwakanaka Kwazvo: Inochengetedza chimiro uye inokwana pakupisa kwakakura (-40°C kusvika +120°C).

 

Kuramba UV Zvakanaka: Kugadzikana kwakajairika kunoita kuti ruvara rugare kwenguva refu uye zvinhu zvirambe zviripo, zvakakosha kune chikamu chekunze.

 

Kuyerera Kwakanyanya: Inozadza chimiro chakaoma, chine madziro matete pakumanikidzwa kwakaderera kwejekiseni uye tembiricha, ichideredza nguva yekutenderera uye kushandiswa kwesimba.

 

Kupedzisa Kwepamusoro: Kukwanisa kuwana kupedzisa kwepamusoro kweClass-A kunodiwa nePorsche.

 

Kugadziriswa kwezvinhu uku kwakanyatsonaka kwakabatsira zvikuru mukuderedza mitengo yezvinhu zvose pasina kukanganisa mashandiro.

 

6. Kugadzira Basa Reunyanzvi: Kugadzira Mould uye Kugadzira

Chiumbwa ichi ndicho chinhu chikuru pakuumbwa kwejekiseni. Magadzirirwo acho anotungamira zvakananga kunaka kwechikamu, nguva yekutenderera, uye hurefu hwechishandiso.

 

1. Sarudzo yeSimbi:

Ansix Tech yakasarudza zvinhu zvichienderana nehuwandu hwekugadzira, kukwesha kwezvinhu, uye kunyatsorongeka kunodiwa. Pakugadzira mhepo yePorsche yakawanda:

 

Main Cavity & Core: H13 Hot-Work Tool Steel, yakaomeswa kusvika 48-52 HRC. H13 ndiyo nzira yekugadzirwa kwezvinhu zvakawanda, inozivikanwa nekusimba kwayo kwakanyanya uye kuramba kuneta kwekupisa, zvichiita kuti ive nechokwadi chekuti zvinhu zvakanyatsonaka pamamiriyoni ema cycles.

 

Nzvimbo Dzekuisa & Nzvimbo Dzakasakara Zvikuru: Simbi dzakaoma dzemhando yepamusoro (semuenzaniso, 1.2344 ESR) dzakashandiswa pakuita zvinhu zvakakosha kuti zviwedzere hupenyu hwechiumbwa.

 

1. Dhizaini yeMasisitimu Epakati:

 

Sisitimu Yekugadzika: Sisitimu ine mwero wepamusoro ine mageti epini akagadziriswa zvakanaka yakaitwa. Ongororo yemakombiyuta yakaratidza nzvimbo yakakodzera yegedhi kuti ive nechokwadi chekuti kuzadza kwakafanana, kudzivirira zvikanganiso zvemaziso, uye kuderedza marara ezvinhu.

 

Sisitimu Yokutonhodza: ​​Kusvika 80% yedenderedzwa rekuumba rakatsaurirwa kutonhodza. Ansix Tech yakagadzira nzira dzekutonhodza dzakagadzirwa dzichishandisa kugadzirwa kwekuwedzera. Kusiyana nemitsetse yechinyakare yakaboorwa yakatwasuka, nzira idzi dzinotevera magadzirirwo chaiwo ejometri yezvikamu, zvichiita kuti kuburitsa kupisa kwakafanana uye kuderedza nguva yekutonhodza zvikuru—chinhu chikuru chekuvandudza kushanda zvakanaka. Iyi nzira itsva yoga yakabatsira kudzikisa 28% yenguva yekutenderera mupurojekiti yakafanana.

 

Sisitimu Yokuburitsa Maburi: Sisitimu iyi yakagadzirwa nemapini, maoko, uye maburi akaiswa nemazvo, iine mapopeti emhepo ekugadzira majometri akaomarara. Izvi zvinoita kuti chikamu chakapfava chibudiswe pasina kukuvara kana kuchinja.

 

Kupinza mhepo: Ma "micro-vents" akanyatsoiswa pamagumo enzira dzekuyerera kwemvura uye pamitsetse yekuparadzanisa mhepo kuti mhepo yakavharirwa ibude, zvichidzivirira zvikanganiso zvakaita semavanga ekutsva uye mapfuti mapfupi.

 

1. Mafambiro Ebasa Rekugadzira & Matambudziko:

Kushandura dhizaini yakakwana yedhijitari kuita chishandiso chemuviri inzira yekubatanidza maitiro akanyatsojeka: CNC machining roughs uye finishes cores and cavities; Electrical Discharge Machine (EDM) inogadzira louvers dzakaomarara uye makona akapinza; uye kukuya nekupukuta kwekupedzisira kunoita kuti micron-level tolerances uye girazi finish. Matambudziko makuru aisanganisira kuwana kurongeka kwakakwana pakati pepakati nepaburi, kugadzirisa kukanganisa kubva pakupisa, uye kuita polish isina chayakakanganisa - chero kukanganisa muchikamu chino kunogona kukonzera kutadza kukuru kwekugadzira.

 

7. Kugona Maitiro: Kubaya, Kugadzirisa, uye Hunhu

Chiumbwa chakaiswa mumuchina wekugadzira jekiseni une majekiseni akanyatsogadzirwa, chinangwa chakachinja kuva kugona kwekugadzira.

 

1. Kugadzirisa Maitiro Ekushanda Nesimba Uye Kudzora Mutengo:

Kutenderera kwekuumba majekiseni kwakagadziridzwa padanho rega rega:

 

Kuvandudza Kushanda Nesimba: Kuderedza nguva yekutonhodza kuburikidza nenzira dzakafanana; kumhanya kwakagadziriswa kwejekiseni kudzivirira "kudonha"; uye kushandisa marobhoti otomatiki kuti zvikamu zvibviswe nguva dzose, zvichideredza kusiyana kwenguva yekutenderera.

 

Kudzora Mutengo & Kubvisa Zvikanganiso: Nzira yesainzi yekugadzirisa mold yakashandisa data kubva pakutanga kuti igadzire hwindo rakasimba rekuita. Kuramba uchitarisa kwakagadzirisa zvikanganiso zvinogona kuitika:

 

Zviratidzo zveSink & Voids: Zvinodzoserwa nekugadzirisa kumanikidzwa kwepakeji/kumira uye nguva.

 

Warpage: Inoderedzwa nekuona kuti inotonhorera zvakaenzana uye kuderedza kushushikana kwemukati.

 

Mapfuti Mapfupi & Zviratidzo Zvekutsva: Zvinogadziriswa nekusimbisa kuoma kwechinhu, kugadzirisa kumanikidzwa kwejekiseni, uye kuona kuti mhepo inobuda zvakanaka.

 

1. Kuvimbiswa Kwemhando Yakavakirwa Mukuita Kwacho:

Hunhu hwakanga husina kuongororwa mukati; hwakagadzirwa mukati. Ansix Tech yakashandisa Statistical Process Control (SPC), ichiyera zviyero zvakakosha munguva chaiyo. Masensa emukati aiongorora kumanikidzwa nekupisa, achipa chigunwe chedhijitari chemufananidzo wega wega. Nzira iyi yaitungamirirwa nedata yakaita kuti pave nekusagadzirwa kwechinhu chisina kukwana uye kuteverwa kwakazara. Sisitimu yekudzora hunhu ine matanho akawanda, kusanganisira kuchengetedzwa kweCMM uye kuyedzwa kwebasa, yakaita kuti mhepo yega yega isvike padanho rePorsche rehunhu hwemufananidzo, magadzirirwo epamusoro, uye kukwana kwakakwana kwemusanganiswa.

 

8. Kurongedza uye Kutumira Nekukurumidza

Kunzwisisa kuti kukurumidza kuenda kumusika kwakakosha, ANSIX Mold Workshop yakabatana nemasystem ekugadzira otomatiki. Zvikamu zvinocheneswa, zvinoongororwa, uye zvinoputirwa zvinoenderana nezvinodiwa nevatengi pakarepo mushure mekugadzirwa—kubva pamabhini akareruka kusvika kumakiti akagadzirwa. Kufamba kwese kwekugadzira zvinhu zvisina kusimba, pamwe chete nesystem yekutumira zvinhu panguva chaiyo, zvinogonesa nguva dzekuchinja zvinhu nekukurumidza, zvichibatanidzwa zvakanaka nePorsche's assembly rhythm.

 

9. Kubatsira kweAnsix: Kupa Kukosha Kusingakundike kuburikidza neKuderedza Mutengo

Kubudirira kwechirongwa ichi kunoyerwa nekukosha kunoonekwa kunopihwa kumutengi. Ansix Tech inochengetedza mari yakawanda kuburikidza nehurongwa hwakasiyana-siyana:

 

Kugadzirisa Zvinhu: Kusarudza zvinhu zvinodhura zvishoma zvinosangana nezvinodiwa zvese, zvichiwanzoita kuti resin isingadhuri ishandiswe pasina kukanganisa mashandiro.

 

Kushanda Nesimba Kwemaitirwo Ebasa: Sekondi yega yega inobvisa nguva yekufamba kwesekondi inova mutengo wakaderera pachikamu chimwe nechimwe. Kutonhodza kwakagadziriswa uye otomatiki zvinoderedza zvakananga mari yekugadzira.

 

Kubudirira Kwekutanga: Kudyara mari yakawanda mukuenzanisa kwekutanga uye DFM zvinobvisa mari yakawanda yekugadzirisa nekugadzirisa mold uye kuyedza kugadzira, zvichiponesa vatengi nguva nemari.

 

Mhedzisiro inoverengerwa kubva kumapurojekiti akafanana inosanganisira kudzikiswa kwenguva yekufamba ne28%, kudzikiswa kwe27.6% mu core shift, 13% kuchengetedza zvinhu kubva mukugadzirisa kwemumhanyi, uye 6% kuchengetedza mari yekugadzira kubva mumatekiniki ekuisa molding. "Chirongwa ichi chinoratidza pfungwa yedu yekuti hunyanzvi hwechokwadi hunovandudza pane kukanganisa kusimba kwechigadzirwa," akadaro Ansix Tech's Project Director. "Kwatiri, hunyanzvi hutsva hahusi hwezvatinogona kuwedzera chete, asiwo zvatinogona kugadzirisa kuti tipe kushanda kwakanaka pasina kuzvipira".

 

Mhedziso: Kugadzira Benchmark Itsva

Chirongwa cheAnsix Tech chekugadzira mhepo yePorsche rear fender air vent chinoratidza danho guru rekufambira mberi kweindasitiri yekugadzira majekiseni. Izvi zvinoratidza kuti munguva yemitengo iri kukwira, nzira yekukwikwidzana haisi mukugadzirisa zvinhu, asi mukugamuchira mainjiniya akangwara, kunzwisisa kwakadzama kwemaitiro, uye kubatanidzwa kwese kwekugadzirwa kwedhijitari nekwenyama. Nekutarisa pane zvese zvakakosha - kubva pakuenzanisa kwekutanga kusvika pachikamu chekupedzisira chakabatanidzwa - Ansix Tech yakavaka sisitimu inopa kuvimbika, mhando, uye kukosha kusingaenzaniswi. Chirongwa ichi chinomira seuchapupu hwesimba rekururama uye vimbiso kune vatengi pasi rese: kuti zvikamu zvepurasitiki zvakaoma, zvakakosha zvemhando yepamusoro zvinogona kugadzirwa kwete chete nemhando isina chainopomerwa asiwo nemutengo unovimbisa kubudirira kwavo mumusika wepasi rose.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nePorsche rear fender air vent, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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