Wopanga Machining wa Ma Contacts a Korona Okhala ndi Mphamvu Zambiri ndi Ma Contacts a Waya a Mfuti Zochapira Ma EV

Wopanga Machining wa Ma Contacts a Korona Okhala ndi Mphamvu Zambiri ndi Ma Contacts a Waya a Mfuti Zochapira Ma EV

 

Kugunda kwa Current: Motani Ansix Ukadaulo Ukusinthanso Kupanga Mafoni Amphamvu Kwambiri Pazachuma cha EV

 

Pamene msika wa magalimoto amagetsi padziko lonse (EV) ukukwera mofulumira kufika pa 50% pofika chaka cha 2030, chidwi chikuwonjezeka pa zomangamanga zothandizira—makamaka mfuti yochapira. Ngakhale ukadaulo wa mabatire nthawi zambiri umakhala wofunika kwambiri, mainjiniya amakampani amadziwa kuti vuto lenileni la chitetezo, magwiridwe antchito, komanso kukula kwake lili mu gawo locheperako kuposa chala: makina olumikizirana. M'malo ovuta kwambiri a ma contacts a korona amphamvu komanso ma contacts a waya, malire a cholakwika ndi zero. Miliohm imodzi yotsutsa kwambiri kapena micron yolakwika ingayambitse kuthawa kwa kutentha, kugwedezeka, kapena kulephera kwakukulu pansi pa katundu woopsa wa 400A mpaka 800A wochapira mwachangu.

 

Mu gawo lapaderali, Ansix Tech yatuluka osati ngati wogulitsa chabe, komanso ngati mnzake waukadaulo. Ndi zaka zoposa 28 zaukadaulo wopanga, kampaniyo yasintha ukadaulo wake wozama pakuumba ndi kugwiritsa ntchito zida molondola kuti ithane ndi mavuto apadera amagetsi okhudzana ndi kuyitanitsa magetsi a EV. Nkhaniyi ikufotokoza momwe Ansix Tech ikuyambira mapulojekiti omwe amatseka kusiyana pakati pa sayansi ya zinthu zopangira ndi kupanga zinthu zambiri, kupereka kulumikizana kotsimikizika, kotsika mtengo, komanso koyesedwa bwino komwe kumakwaniritsa zosowa za msika wapadziko lonse wa EV.

 

1. Kuyambitsa Pulojekiti: Uinjiniya Kubwerera Mmbuyo Kuchokera ku Ntchito

Kwa opanga ambiri, pulojekiti imayamba ndi kujambula kwa kasitomala. Kwa Ansix Tech, imayamba ndi kusanthula vuto la kasitomala. Kulowa kwa kampaniyo mu gawo la kulumikizana kwa korona ndi waya komwe kumayendetsedwa ndi zomwe msika udawona: kulumikizana kwapadera komwe kulipo kwa opanga mfuti zochapira kunali kulephera kukwaniritsa zofunikira pakutentha kwa ma charger a m'badwo wotsatira omwe amazizira madzi komanso othamanga kwambiri.

 

Ansix Tech imayambitsa mapulojekiti ake ndi kuwunika kwa uinjiniya wa gawo-zero. Mosiyana ndi akatswiri okonza zinthu zakale omwe amayembekezera mapangidwe a magawo omaliza, Ansix Tech imagwira ntchito panthawi yoganizira. Gulu laukadaulo la kampaniyo limasanthula mphamvu ya kasitomala yomwe ikufunikira (nthawi zambiri kuyambira 50A mpaka 800A), nthawi yomwe ikuyembekezeredwa yolumikizana (ma cycle osachepera 10,000 pa ntchito zamalonda), ndi ziwerengero za kuwonongeka kwa chilengedwe (IP55 mpaka IP67).

 

Mwa kuphatikiza mfundo za Design for Manufacturability (DFM) pagawo latsopanoli, Ansix Tech imazindikira malo omwe angagwere chitsulo chisanadulidwe. Mwachitsanzo, mu projekiti yaposachedwa yokhudza mfuti yochapira ya 500A yoziziritsidwa ndi madzi, kasitomala poyamba adapanga waya wolumikizana ndi khoma wokhala ndi makulidwe omwe angayambitse zizindikiro zazikulu za sinki ndi kufupika kosasinthasintha, zomwe zikanasokoneza malo olumikizirana. Gulu la mainjiniya la Ansix Tech lidagwiritsa ntchito Mold Flow Analysis kuti liwonetse kuti kapangidwe koyambirira kapanga mipata pafupi ndi malo opindika. Mwa kugwirizana pakupanga kapangidwe komwe kadakonza kapangidwe ka nthiti ndi kayendedwe ka zinthu, adatsimikiza kuti gawo lomaliza likhalabe lokhazikika pansi pa kutentha kwakukulu.

 

2. Sayansi Yosankha Zinthu: Chemistry ndi Conductivity

Kugwira ntchito kwa mphamvu yamagetsi yamphamvu kumatengera kapangidwe kake. Ubwino wa Ansix Tech uli mu kumvetsetsa kwake kwakukulu kwa mgwirizano pakati pa zipangizo zapulasitiki (za waya) ndi zitsulo zoyendetsera magetsi (za masika ndi ma terminal).

 

Pa zotchingira zotetezera kutentha ndi zothandizira zomangamanga za waya, Ansix Tech imagwiritsa ntchito ma thermoplastics apamwamba kwambiri. Kampaniyo imasunga zinthu zosiyanasiyana zomwe zimagwirizana ndi UL ndi IEC. miyezo:

 

Polyamide (PA66) yokhala ndi Glass Fiber Reinforcement (GF30/GF50): Imagwiritsidwa ntchito pa ntchito zokhazikika zomwe zimafuna mphamvu yayikulu yamakina komanso chizindikiro chofananira chotsatirira (CTI) cha 600V. Ansix Tech imapeza magiredi enaake kuchokera kwa ogulitsa monga BASF kapena DuPont, kuonetsetsa kuti kukhuthala kokhazikika kwa makoma owonda kuzungulira malo olumikizira magetsi amphamvu.

 

Polybutylene Terephthalate (PBT): Imasankhidwa kuti igwiritsidwe ntchito pofuna kukhazikika kwabwino komanso kuyamwa chinyezi chochepa. PBT nthawi zambiri ndi chinthu chomwe chimasankhidwa pa zolumikizira zamapini ambiri pomwe zololera za pini zimakhala zolimba ngati ±0.05mm.

 

Liquid Crystal Polymer (LCP): Pa malo otentha kwambiri kapena kugwiritsa ntchito makoma ochepa kwambiri, Ansix Tech imagwiritsa ntchito LCP. Zinthuzi sizimachepa kwambiri poyenda ndipo zimatha kupirira kutentha kwa soldering, zomwe zimapangitsa kuti zikhale zoyenera kugwiritsidwa ntchito ndi masensa olumikizidwa.

 

Pa zinthu zoyendetsera magetsi—zolumikizira korona ndi zolumikizira za waya zokha—Ansix Tech imagwiritsa ntchito njira yosankha bwino kwambiri. Kampaniyo imagwira ntchito makamaka ndi zitsulo zamkuwa zoyendetsera magetsi zambiri, kukana zitsulo zokhazikika zoyendetsera magetsi chifukwa cha mphamvu yake yotsika (pafupifupi 28% IACS). M'malo mwake, amagwiritsa ntchito:

 

C15100 (Zirconium Copper): Imapereka 95% IACS (International Annealed Copper Standard) yokhala ndi kukana bwino kufewa kutentha kwambiri. Izi ndizofunikira kwambiri pakakhala kukhudzana ndi korona, komwe kuyenera kusunga mphamvu ya masika pambuyo pa kutentha kwa masauzande ambiri.

 

C17200 (Beryllium Copper): Imagwiritsidwa ntchito pa ntchito zomwe zimafuna nthawi yayitali kwambiri yogwira ntchito yamakina. Ngakhale kuti ndi yokwera mtengo, ndi muyezo wagolide wa ma crown springs omwe ayenera kukhala ndi mphamvu yokhazikika pa pini kapena socket interface.

 

Tellurium Copper (C14500): Imayikidwa kawirikawiri pa waya wolumikizana womwe umafuna makina ambiri, chifukwa mphamvu zake zopanga makina omasuka zimathandiza kupanga molondola ma geometries ovuta amkati opanda ma burrs.

 

Gulu logula la Ansix Tech limaonetsetsa kuti zinthu zonse zikutsatira bwino kuyambira pa mphero mpaka pa makina oumbira, popatsa makasitomala malipoti a satifiketi omwe amatsimikizira kapangidwe ka mankhwala ndi mawonekedwe a makina—chofunikira chomwe sichingakambirane pa magalimoto a OEM.

 

3. Msana wa Zida: Kapangidwe ka Nkhungu ndi Kupanga

Kumasulira kwa kukhudzana kolondola kwambiri kuchokera ku chitsanzo cha 3D kupita ku chinthu chobwerezabwereza, chopangidwa ndi anthu ambiri kumakhala kokhazikika mu chikombolecho. Cholowa cha zaka 28 cha Ansix Tech chili m'chipinda chake chamkati, chomwe chimagwira ntchito ngati maziko aukadaulo wa kampaniyo.

 

Kusanthula ndi Kupanga kwa Kuyenda kwa Nkhungu Kuti Zigwiritsidwe Ntchito

Asanayambe kupanga denga la nkhungu, Ansix Tech imachita Kusanthula kwathunthu kwa Mold Flow. Uku si kuyerekezera mwachidule; ndi kufufuza kozama kwa mapangidwe odzaza, malo olumikizirana, ndi zomangira mpweya. Pa nyumba zolumikizirana korona, zomwe nthawi zambiri zimakhala ndi ma geometri ovuta okhala ndi ma hinges amoyo kapena zomangira, kusanthulaku kumatsimikizira kuti mizere yolumikizirana sizigwirizana ndi malo ovuta kwambiri omwe angalephereke panthawi yogonana.

 

Lipoti la DFM lomwe laperekedwa kwa makasitomala limaphatikizapo kusanthula mwatsatanetsatane kwa momwe zinthu zimagwirira ntchito. Popeza kuti zinthu zomwe zimakhala ndi mphamvu zambiri nthawi zambiri zimakhala ndi zitsulo zoyikamo (zopanga mozungulira), kusiyana kwa kucheperako pakati pa chitsulo (pafupi ndi zero CTE) ndi pulasitiki (30–80 µm/m·K) ndi chiopsezo chachikulu cha kulephera. Njira ya DFM ya Ansix Tech imalamula ma geometri enieni a nthiti ndi malo a chipata kuti achepetse kusweka kwa kupsinjika kuzungulira zitsulozi.

 

Mfundo Zofunika Kwambiri Pakupanga Nkhungu

Malingaliro a kapangidwe ka zida zochapira zamagetsi amayang'ana kwambiri pakupanga zinthu zambiri zopanda vuto lililonse. Mfundo zazikulu zomwe ziyenera kuganiziridwa ndi izi:

 

Kapangidwe ka Makina Oziziritsira: Makina oziziritsira mwina ndiye chinthu chofunikira kwambiri pa nthawi ya kayendedwe ka zinthu komanso ubwino wa gawo. Ansix Tech imagwiritsa ntchito njira zoziziritsira zomwe zingatheke, pogwiritsa ntchito zinthu zosindikizidwa mu 3D zokhala ndi njira zoziziritsira zokhota zomwe zimatsatira mawonekedwe a gawolo. Pa makina oziziritsira okhazikika, gulu la mainjiniya limapanga mosamala njira zamadzi kuti zitsimikizire kuti kutentha kwa delta-T (kusiyana kwa kutentha) kuli kochepera 2°C pamwamba pa dzenje. Izi zimaletsa kugwedezeka m'mawonekedwe ataliatali, owonda omwe amakhala ngati zogwirira mfuti zolipirira.

 

Machitidwe a Runner ndi Gate: Pa kulumikizana kwamphamvu kwa magetsi, malo a chipata amalamulira momwe mamolekyu amayendera. Ansix Tech imagwiritsa ntchito kwambiri machitidwe otentha othamanga okhala ndi zipata za valve kuti achotse zinyalala za sprue ndikuwongolera kuthamanga kwa mapaketi. Pa malo okongola kapena ogwira ntchito pomwe zotsalira za chipata sizingavomerezeke (monga nkhope yolumikizirana ya waya), amagwiritsa ntchito zipata za pansi pamadzi (ngalande) zomwe zimatuluka zokha chipata chikatuluka, kuonetsetsa kuti pali kusweka koyera komwe sikusokoneza kusonkhana.

 

Machitidwe Otulutsa Matupi: Popeza kuti ma crown contacts ndi osavuta komanso okhala ndi makoma ochepa, kutulutsa matupi kuyenera kukhala kopanda cholakwika. Ansix Tech imapanga makina otulutsa matupi pogwiritsa ntchito ma ejector pins, sleeves, ndi air poppet. Pazida zomwe zili ndi nthiti zakuya kapena cores zoonda, amagwiritsa ntchito ma stripper plates kuti atsimikizire mphamvu yofanana yotulutsa matupi, kupewa kusintha kwa magawo komwe kungawononge umphumphu wa mawonekedwe olumikizirana.

 

Kupanga ndi Kupanga Nkhungu

Kupanga nkhungu yokha ndiko komwe Ansix Tech imadzisiyanitsa yokha. Pogwira ntchito ndi malo opangira makina a CNC othamanga kwambiri komanso zida za waya za EDM (Electrical Discharge Machining), kampaniyo imapeza kulekerera kwa ±0.002mm pa miyeso yofunika kwambiri ya cavity.

 

Mavuto omwe akuchitika pakupanga nkhungu m'gawo lino ndi akuluakulu:

 

Kukonza Ma Electrode: Ma geometri ovuta, monga mipata yozungulira ya mipando yolumikizana ndi korona, amafunikira ma electrode amkuwa opangidwa mwapadera kuti agwetse EDM. Opanga zida a Ansix Tech amagwiritsa ntchito makina a 5-axis kuti apange ma electrode okhala ndi zomaliza za Ra 0.2µm, kuonetsetsa kuti mabowo omwe amachokera amafunika kupukutidwa pang'ono, potero kusunga kulondola kwa geometri.

 

Kusankha Zitsulo: Pakupanga zinthu zambiri (nthawi zambiri zimaposa zipolopolo 1 miliyoni pachaka), Ansix Tech imasankha zitsulo za nkhungu kutengera zinthu zomwe zikukonzedwa. Pa ma nayiloni odzaza ndi galasi (PA66-GF50), omwe ndi okhwima kwambiri, amagwiritsa ntchito chitsulo chosapanga dzimbiri cha S136 kapena 1.2083 cholimba kufika pa 50-52 HRC, chomwe chimapereka chitetezo chabwino kwambiri pakuwonongeka komanso dzimbiri. Pa LCP yotentha kwambiri, amasankha chitsulo chotentha cha H13 kapena 1.2344 kuti chipirire kutentha popanda kufewa.

 

4. Kudziwa Njira Yopangira Injection

Pamene nkhungu yatsimikizika, cholinga chake chimasintha kupita ku njira yopangira jakisoni. Ansix Tech imaona kupanga jakisoni ngati ntchito yogulitsa zinthu koma ngati sayansi yolondola, makamaka pa kulumikizana kwamphamvu komwe zolakwika zazing'ono zingayambitse kulephera kwakukulu.

 

Mavuto aukadaulo ndi kutsimikizira

Chimodzi mwa zovuta zazikulu pakuumba zigawozi ndi kulamulira kwa flash. Kuwala pa waya wolumikizirana kumatha kuletsa cholumikizira kuti chisakhazikike bwino mu mfuti yochajirira, zomwe zimapangitsa kuti kulumikizana kukhale kosalekeza kapena kukana kwambiri kukhudzana. Ansix Tech ikulimbana ndi izi kudzera mu makina opangira jekeseni a servo-electric omwe amapereka mphamvu yolondola yolumikizira komanso mayankho a malo.

 

Vuto lina ndi kukhazikika kwa kuyika kwa waya. Mukayika waya ndi ma terminal amkuwa omwe adasindikizidwa kale, ma inserts ayenera kuyikidwa bwino. Ansix Tech imagwiritsa ntchito makina ojambulira ndi malo owonera kuti itsimikizire malo a terminal mkati mwa ± 0.03mm nkhungu isanatseke. Kupatuka kulikonse kumakanidwa kokha, kuteteza kuwonongeka kwa nkhungu ndikuwonetsetsa kuti pulasitiki yopangidwayo imaphimba terminal popanda kuyika chitsulo chopanda kanthu m'malo osakonzedwa - chofunikira chofunikira kwambiri popewa ma short circuits.

 

Kukonza Zinthu: Kuchita Bwino ndi Kuwongolera Mtengo

Njira ya Ansix Tech yowongolera magwiridwe antchito imadalira deta. Kampaniyo imagwiritsa ntchito mfundo za Scientific Molding, pomwe njirayi imatanthauzidwa ndi rheology (kukhuthala) kwa zinthuzo m'malo mwa makina okhazikika.

 

Njira zazikulu zowongolera zinthu ndi izi:

 

Kuchepetsa Nthawi Yozungulira: Mwa kukonza kapangidwe ka njira zoziziritsira komanso kugwiritsa ntchito mapini otentha kwambiri mu chikombole, Ansix Tech yachepetsa nthawi yozungulira ya nyumba zolumikizirana ndi korona ndi 25-30% poyerekeza ndi avareji yamakampani, popanda kusokoneza kukhazikika kwa miyeso.

 

Kulinganiza Ma Cavitation: Pa ma mold okhala ndi mabowo ambiri (nthawi zambiri amakhala ndi mabowo 8, 16, kapena 32), Ansix Tech imaonetsetsa kuti bowo lililonse limadzaza ndi kulongedza mofanana. Izi zimatsimikiziridwa kudzera mu maphunziro afupikitsa komanso ma audits a CMM (Coordinate Measuring Machine) pa bowo lililonse. Kulinganiza bwino kwa bowo kumalola kutulutsa kodziwikiratu komanso kumachepetsa kulamulira kwa ziwerengero (SPC).

 

5. Kuwongolera Ubwino ndi Chitsimikizo: Kuyambira Kutsimikizira Mpaka Kuyika

Mu makampani opanga magalimoto amagetsi, kulephera kugwira ntchito kamodzi kokha kungawononge ndalama zambiri pobwezeretsa ndi kuwononga mbiri ya galimoto. Kapangidwe kabwino ka Ansix Tech kamapangidwa kuti kulephera kugwira ntchito kukhale kosatheka.

 

Njira Zotsimikizira

Nthawi yotsimikizira imayamba ndi First Article Inspection (FAI) motsatira miyezo ya AS9102 kapena PPAP (Production Part Approval Process) Level 3. Izi zikuphatikizapo:

 

Kuyang'anira Magawo: Kugwiritsa ntchito makina a CNC CMM ndi ma comparator optical kuti mutsimikizire miyeso yonse yofunika, makamaka yomwe ikukhudza mawonekedwe olumikizirana (monga kuya kwa insertion, mphamvu yosungira pini).

 

Kuyesa Kwamagetsi: Pa ma crown contacts omwe asonkhanitsidwa m'nyumba, Ansix Tech imachita mayeso a milliohm resistance pogwiritsa ntchito njira ya 4-waya Kelvin kuti iwonetsetse kuti kukana kwa contact kumakhalabe pansi pa malire omwe kasitomala adasankha (nthawi zambiri

 

Kuyesa Kupsinjika Kwachilengedwe: Zitsanzo zimayesedwa kutentha, kupopera mchere (kuyesa dzimbiri), ndi kusinthasintha kwa chinyezi kuti zitsimikizire kukhulupirika kwa mawonekedwe azinthuzo.

 

Chitsimikizo cha Ubwino wa Munthawi Yogwirira Ntchito

Pa nthawi yopanga zinthu zambiri, Ansix Tech imagwiritsa ntchito SPC yeniyeni. Makamera odziyimira pawokha amafufuza chithunzi chilichonse kuti aone ngati chili ndi zinthu zofunika monga:

 

Kuipitsidwa: Kuonetsetsa kuti palibe tinthu tachilendo tomwe tapangidwa pamwamba pa chinthucho.

 

Kuzindikira Flash: Kugwiritsa ntchito masensa a laser kuti azindikire micro-flash pamalo otsekera.

 

Kuyenda Mozungulira: Masensa odziyimira okha omwe ali mu mold amawunika kuthamanga kwa mpweya m'mimba. Ngati sensa ikusonyeza kupotoka (monga, chifukwa cha kusintha kwa kukhuthala kwa zinthu kapena kusinthasintha kwa kutentha kwa nkhungu), makinawo amasintha zokha magawo kapena kuyimitsa kupanga.

 

Kupaka Zinthu Zoteteza

Kuyika zinthu m'mabokosi nthawi zambiri kumanyalanyazidwa. Pa ma corne a current current, omwe amatha kusinthika ngati sakugwiritsidwa ntchito bwino, Ansix Tech imagwiritsa ntchito ma trey packing okhala ndi matumba opangidwa mwapadera omwe amasunga chigawo chilichonse bwino popanda kukhudza zinthu za masika. Pa ma wire contact, amagwiritsa ntchito matumba oletsa chinyezi okhala ndi ma desiccant packs kuti alepheretse zigawo za nayiloni kuyamwa chinyezi chozungulira zisanapangidwe.

 

6. Njira Zochepetsera Mtengo: Kulimbana ndi Mitengo Yovuta

Msika wa magalimoto amagetsi nthawi zonse umakhala wokakamizidwa kuti uchepetse ndalama kuti ugwirizane ndi injini zoyaka mkati. Ansix Tech imapereka phindu mwa kuchepetsa "mitengo yovuta" yooneka bwino ya zinthu kudzera mu kukonza bwino zinthu, njira zopangira, komanso magwiridwe antchito. Izi zimachitika kudzera m'njira zitatu zazikulu:

 

Kukonza Zinthu: Ansix Tech imagwira ntchito ndi anzawo a sayansi ya zinthu kuti asinthe zinthu zapadera zodula popanda kuwononga magwiridwe antchito. Mwachitsanzo, mu projekiti yomwe imafuna CTI ya 600V komanso kukana mphamvu kwambiri, adasintha PPA yokwera mtengo (Polyphthalamide) ndi PA66-GF30 yosakanikirana mwamakonda yomwe idakwaniritsa satifiketi yomweyo ya UL pamtengo wotsika wa 20%. Mofananamo, mwa kukonza makulidwe a khoma kudzera mu kusanthula kwa zinthu zochepa (FEA), amachepetsa kulemera—ndipo motero mtengo wa zinthu—pagawo lililonse popanda kuwononga umphumphu wa kapangidwe kake.

 

Kugwira Ntchito Mwachangu Pakupanga: Pogwiritsa ntchito ma mold okhala ndi ma cavitation apamwamba (monga 32-cavity vs. 8-cavity) ndi ma assembly cell odzipangira okha, Ansix Tech imachepetsa kwambiri ndalama zogwirira ntchito pa unit iliyonse. Ndalama zomwe amaika mu makina opangira ma injection othamanga kwambiri, omwe amagwiritsa ntchito magetsi onse, zimachepetsa kugwiritsa ntchito mphamvu ndi 40-70% poyerekeza ndi makina a hydraulic, zomwe zimapulumutsa ndalama zomwe zimaperekedwa kwa kasitomala. Kuphatikiza apo, zida zamkati za kampaniyo zimachotsa kuchedwa kwa ma markup ndi kulumikizana komwe kumachitika chifukwa chogwiritsa ntchito ma nkhungu kunja, kuchepetsa nthawi yogulitsira ndikuchepetsa ndalama zomwe zimagwiritsidwa ntchito pa projekiti.

 

Kugwira Ntchito Bwino & Kuphatikizika Koyima: Ansix Tech imagwirizanitsa unyolo woperekera zinthu pogwira ntchito zina m'nyumba, kuphatikizapo kuwotcherera kwa ultrasonic, kusonkhanitsa ma crown springs okha m'mapulasitiki, ndi kuyika chizindikiro cha laser kuti chidziwike. Kuphatikizika koyima kumeneku kumachotsa ndalama zoyendetsera zinthu, kuchepetsa kusiyana kwa khalidwe kuchokera kwa ogulitsa akunja, komanso kumalola kuwongolera zinthu molimbika.

 

7. Kukulitsa Luso ndi Kuonetsetsa Kuti Zinthu Zikutumizidwa Pa Nthawi Yake

Mu mafakitale omwe alipo pano, kudalirika kwa unyolo wopereka zinthu ndikofunikira kwambiri monga momwe zinthu zilili. Ansix Tech yakonza ntchito zake zopangira zinthu kuti zitsimikizire kuti zinthu zikuyenda bwino komanso kuti zinthu zifike pa nthawi yake, ngakhale kuti unyolo wopereka zinthu padziko lonse lapansi sukuyenda bwino.

 

Kampaniyo imagwiritsa ntchito njira yogawa zinthu. Ndi maselo opangidwa apadera opangira zida zochapira zamagetsi, Ansix Tech imaonetsetsa kuti mapangano akuluakulu sakupikisana ndi nthawi ya makina ndi mapulojekiti osayang'ana kwambiri. Amasunga mndandanda wazinthu zopangira - makamaka zitsulo zamkuwa zodula kwambiri ndi ma resini auinjiniya - ndi kuchuluka kwa chitetezo chomwe chimawerengedwa kuti chiteteze ku kusokonezeka kwa unyolo woperekera zinthu.

 

Potumiza katundu, Ansix Tech imagwiritsa ntchito njira yotumizira katundu ya Milk Run kwa makasitomala am'deralo, kuonetsetsa kuti katunduyo atumizidwa nthawi yomweyo (JIT) mogwirizana ndi nthawi ya kasitomala. Kwa makasitomala apadziko lonse lapansi, amagwiritsa ntchito luso lawo pakutsatira malamulo otumizira katundu kunja komanso kusamalira zinthu zoopsa (za zigawo zokhudzana ndi batri ya lithiamu) kuti atsimikizire kuti katunduyo wachotsedwa bwino.

 

8. Kudalirika ndi Mtengo: Ndondomeko ya Ansix Tech

Ndi zaka zoposa 28 zaukadaulo wopanga zinthu, Ansix Tech sikuti imangogulitsa zinthu zokha, koma imangogulitsa kuchepetsa zoopsa. Kukhalitsa kwa kampaniyi mu gawo la kupanga ndi kugwiritsa ntchito zida zopangira zinthu kumapereka chidziwitso chambiri chomwe anthu atsopano sangachitsanzire.

 

Izi zikuwonekera mu luso lotha kuyembekezera njira zolephera. Mwachitsanzo, popanga ma contact a korona, kampaniyo imamvetsetsa kuti ubale pakati pa kasupe wolumikizana ndi nyumba ya pulasitiki umasintha. Ngati nyumba ya pulasitiki ikuyenda (ikusokonekera chifukwa cha kupsinjika kosalekeza) pakapita nthawi, mphamvu yolumikizirana imachepa. Mainjiniya a Ansix Tech amasankha zipangizo zomwe zimakhala ndi mphamvu yolimba yopanga ma creep ndikupanga mawonekedwe a nyumba kuti apereke kuyimitsa kwabwino komwe kumachepetsa kupsinjika pa pulasitiki, kuonetsetsa kuti magwiridwe antchito amagetsi amakhalabe olimba pazaka 10 za malo ochapira.

 

Mofananamo, pa ma waya olumikizirana, Ansix Tech imathetsa vuto lofala kwambiri la kusweka kwa kondakitala chifukwa cha kugwedezeka. Mwa kupanga zinthu zochepetsera kupsinjika mwachindunji mu mawonekedwe a pulasitiki opangidwa—monga ma nembanemba osinthasintha kapena ma radiused exits—amateteza solder kapena crimp joint ku kutopa kwa makina.

 

Mtengo woperekedwa ndi wotheka kuwerengedwa. Makasitomala amanena kuti mtengo wonse wa umwini (TCO) wachepetsedwa kudzera mu:

 

Kutsika kwa mitengo yotsalira: Chifukwa cha kuwongolera kwamphamvu kwa njira zogwirira ntchito za Ansix Tech, makasitomala amalandira zida zochepa zomwe zili ndi vuto, zomwe zimachepetsa kuyimitsidwa kwa mizere yawo yopangira.

 

Kugula zinthu mwachangu: Kugwiritsa ntchito zipangizo zamkati ndi mgwirizano wa DFM kumachepetsa nthawi yogwiritsira ntchito zida zamkati mwa masabata 20-30 mpaka masabata 12-16.

 

Kudalirika kwa malo: Kuphatikiza kwa zipangizo zoyendera mpweya kwambiri komanso kapangidwe ka makina kolimba kumapangitsa kuti mfuti zoyatsira zizikhalabe ndi magwiridwe antchito awo nthawi zambirimbiri.

 

Mapeto

Pamene makampani opanga magetsi amagetsi akupitirira kukula, kufunikira kwa njira zolipirira magetsi amphamvu kudzawonjezeka. Zinthu zomwe zimathandiza kusamutsa mphamvu kumeneku—zolumikizirana za korona ndi zolumikizirana za waya—sizinthu zogulitsa; ndi makina opangidwa ndi cholinga chachikulu. Ansix Tech yadziika patsogolo pa gawoli poona kupanga zinthu ngati gawo la uinjiniya.

 

Kuyambira posankha koyamba kwa C15100 zirconium copper ndi PA66-GF50 resins, kudzera mu kapangidwe kake kabwino ka njira zoziziritsira zomwe zili mu S136 steel molds, mpaka kutsimikizira komaliza pogwiritsa ntchito mayeso okana mawaya 4, Ansix Tech ikuwonetsa luso lonse la kupanga. Mwa kuchepetsa kwambiri ndalama zovuta kudzera mu kukonza bwino zinthu komanso kugwiritsa ntchito bwino kwambiri cavitation, pomwe nthawi yomweyo ikutsimikizira kutumiza zinthu panthawi yake kudzera mu kukonzekera bwino mphamvu, kampaniyo imapatsa makasitomala ake mwayi wopikisana nawo.

 

Kwa makampani opanga magalimoto ndi ogulitsa a Tier 1 omwe akufuna kuchepetsa chiopsezo cha unyolo wawo wopereka katundu ndikuwonetsetsa kuti mfuti zawo za EV za m'badwo wotsatira zikudalirika, Ansix Tech siili ndi gawo lokha, komanso mgwirizano womwe unakhazikitsidwa mu zaka 28 zaukadaulo wopanga. Mumsika womwe magetsi ayenera kuyenda bwino, Ansix Tech imatsimikizira kuti ikuyenda bwino.

Ansix Tech Co Ltd.

Ngati muli ndi mapulani okhudzana ndi Wopanga Machining wa High-Current Crown Contacts ndi Waya Contacts za EV Charging Guns, mutha kulumikizana nafe nthawi iliyonse. Tidzasintha malingaliro anu kukhala enieni, kukulolani kukwaniritsa maloto anu, ndikupeza maoda akuluakulu pamsika. Zambiri zathu zolumikizirana ndi info@ansixtech.com. Kapena funsani CTO wathu, tumizani imelo ku: stephen@ansixtech.com

 

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