Agasanduku k'imvange y'ibyinjira n'ibisohoka, agasanduku k'imvange y'ibyinjira n'ibisohoka ka Mercedes-Benz

Agasanduku k'imvange y'ibyinjira n'ibisohoka, agasanduku k'imvange y'ibyinjira n'ibisohoka ka Mercedes-Benz

 

Uburyo bwo gukora neza, imikorere, n'ubufatanye: Uburyo Ansix Ikoranabuhanga rituma habaho udushya mu gushushanya imodoka zikoresha inshinge

– Mu isi ikomeye yo gukora imodoka, aho imikorere, ikiguzi, no kwizerwa bidashoboka kuganirwaho, uburyo bwo gushyiramo ibice by'ingenzi nk'udusanduku twa resonator two gushyiramo ibintu mu modoka n'ibikoresho byo guceceka ibintu bigabanya umuvuduko w'imodoka bitanga imbogamizi ikomeye mu buhanga. Ibi bice si ibipfukisho bya pulasitiki gusa; bikozwe mu buryo bw'amajwi, bifite ingufu zihagije mu bushyuhe, kandi bifite imiterere ihamye, bigira ingaruka ku mikorere ya moteri, ihumure ry'umushoferi, no kubahiriza amategeko y'imodoka. Mu myaka irenga 28, Ansix Tech Limited yubatse izina rikomeye nk'umuyobozi ku isi mu gutunganya imodoka, ihindura izi mbogamizi mo amahirwe ku bakiriya bayo. Binyuze mu gutanga serivisi nziza, kuva ku gipimo kugeza ku musaruro munini, ikigo kirimo kuvugurura agaciro mu ruhererekane rw'ibicuruzwa by'imodoka, cyane cyane ku bice bigezweho nk'ibiboneka mu bicuruzwa nka Mercedes-Benz.

 

Akamaro k'ikoranabuhanga rya Ansix: Urusobe rw'ibinyabuzima ruhuriweho

Ansix Tech yashinzwe mu 1998, yahindutse kuva ku Umukozi Ukora Ibumba mu gutanga ibisubizo byuzuye. Hakozwe amaseti arenga 30.000 y’ibibumbano, ibikoresho bine byo gukora hirya no hino mu Bushinwa na Vietnam, hamwe n’imashini 260 zo gushushanya zipima kuva kuri toni 30 kugeza 2800, iyi sosiyete ikora ku gipimo gihamya ubushobozi n’ubudahinduka. Impamyabushobozi zayo, zirimo IATF 16949 yo gucunga ubuziranenge bw’imodoka, ISO 9001, na ISO 14001, si ibyapa ku rukuta gusa ahubwo ni ishingiro ry’umuco ukomeye kandi ushingiye ku mikorere.

 

Ishingiro ry'agaciro ka Ansix Tech ni urusobe rw'ibinyabuzima bihuriweho. Bitandukanye n'abatanga ibicuruzwa bacitsemo ibice, ikigo gishinzwe ubuzima bwose—igishushanyo mbonera cy'ibicuruzwa, isesengura rya DFM, Uburyohe bwo gutunganya ibintu neza inganda, umusaruro mwinshi, ibikorwa by’inyongera, n’ibijyanye n’ubwikorezi—muri gahunda imwe. Ibi bikuraho silos z’itumanaho, byihutisha igihe, kandi bigatanga ubuziranenge buhamye kuva kuri prototype ya mbere kugeza ku gice cya miliyoni cyoherejwe.

 

Umuyobozi umwe w’ikigo agira ati: “Intego yacu ni ‘Gutuma abakiriya bacu barushaho kugira icyo bageraho.’ “Tubigeraho dukora nk’inyongera y’amatsinda y’abahanga b’abakiriya bacu. Binyuze mu buhanga buhuriweho, tumenya uburyo bwo kunoza ibiciro, uburemere, n’imikorere kuva ku gishushanyo cya mbere, tukareba ko umusaruro wa nyuma utakorwa gusa ahubwo ko ari mwiza mu bukungu.” Iyi filozofiya ishyigikiwe n’itsinda ry’abahanga barenga 200 bakoresha ubuhanga buhanitse bwo kwigana no gukora ibintu mu buryo bw’ikoranabuhanga kugira ngo bakureho ingaruka mbi.

 

Iceceka ry'Ubwubatsi: Agasanduku k'Intake Resonator

Agasanduku k’ingufu zo kwinjira, igice gishyirwa imbere y’umuyoboro w’ingufu zo kwinjira muri moteri, gafite uruhare runini mu kugabanya urusaku rwa NVH (Urusaku, Guhindagurika, n’Ubukana). Inshingano yacyo y’ibanze ni ukugabanya inshuro runaka z’urusaku rwo kwinjira, bigatanga ingaruka zo gufunga no gutuza ku muvuduko w’umwuka winjira. Kuri Ansix Tech, gukora iki gice ni imyitozo yo kuringaniza imikorere y’ijwi, kuramba kw’ibidukikije, no gukoresha neza ikiguzi.

 

Ubumenyi bw'Ibikoresho: Guhitamo ibikoresho ni ingenzi cyane. Ansix Tech ikunze kugaragaza ASA (Acrylonitrile Styrene Acrylate) ku dusanduku twa resonator. ASA itanga uburinganire bwiza bw'imiterere y'ibintu n'ubushobozi bwo guhangana n'ikirere budasanzwe, irwanya kwangirika, gusaza no gucika intege guterwa n'imirasire ya ultraviolet—ikintu cy'ingenzi ku gice kiri munsi y'agahu. Ku bikoresho bisaba ubushyuhe bwinshi bwo guhindagurika cyangwa imbaraga z'ingaruka, imvange zakozwe nka PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) zishobora gutoranywa muri database nini ya Ansix Tech, iyobora guhitamo resin hashingiwe ku bikenewe mu mashini, ikiguzi, n'intego zo gukomeza.

 

Igishushanyo mbonera cy'ibimera n'imashini: Urugendo rutangirira ku gushushanya uburyo bwo gukora (DFM) no gusesengura uburyo bugezweho bwo gupima ibimera (CAE). Impuguke mu gushushanya za Ansix Tech zikora icyitegererezo cy'uburyo bwo gutera ibimera mu buryo bw'ikoranabuhanga kugira ngo zimenye imiterere y'ibimera, zimenye imirongo ishobora gusudira, imitego y'umwuka, n'ahantu ho gucukura, kandi zigatunganya ahantu ho gukinga mbere yuko ibyuma bicibwa. Ku gasanduku k'imashini ihindura imiterere, gakunze kugira uduce duto tw'imbere n'inkuta nto, kugera ku kuzuza no gupakira kimwe ni ingenzi kugira ngo hirindwe ko amazi amanuka kandi habeho imiterere ihamye y'ijwi.

 

Ifumbire ubwayo yakozwe kugira ngo ikore neza kandi irambe. Ibintu by'ingenzi birimo:

 

Sisitemu yo Gukonjesha: Ifite 70-80% by'igihe cy'urugendo, sisitemu yo gukonjesha ikora neza yagenewe guhuza. Ansix Tech ikunze gukoresha ibikoresho bishyushya cyane nk'umuringa mu bice by'ingenzi kugira ngo yihutishe gushonga k'ubushyuhe, bigabanya igihe cy'urugendo.

 

Sisitemu yo Gufata no Gutwara: Sisitemu zo Gutwara zikoreshwa mu buryo bushyushye zikoreshwa mu kugabanya imyanda y'ibikoresho (spruce) no kwemeza ko amazi ashongeshwa mu mwobo buri gihe, ibyo bikaba ari ingenzi cyane mu rwego rwo kugenzura ireme ry'igice cy'ibikoresho no kugenzura ikiguzi.

 

Sisitemu yo Gusohora: Sisitemu yo gusohora ikoresheje ikoranabuhanga ikomeye kandi ikora ku buryo bwikora yagenewe gucunga imiterere y'igice nta guhindagurika cyangwa ibimenyetso, bityo ikaba yorohereza imikorere yayo idahindagurika.

 

Kumenya Ubuhanga mu by'Amajwi: Imodoka ya Mercedes-Benz Intake Manifold Silencer

Iceceka cyo guceceka cy’imodoka gikubiyemo uburyo bugoye bwo guceceka. Iki gice ni ingenzi muri iceceka ubwacyo, cyagenewe kugabanya urusaku runyura mu nkuta za pulasitiki. Ubuhanga bwa Ansix Tech hano bwibanda ku buryo bugezweho bwo guceceka ibikoresho n’ubuhanga buhanitse bwo guceceka.

 

Ibisubizo by'Ibikoresho Bigezweho: Kugira ngo habeho ibisabwa bikomeye by'amajwi n'ubushyuhe bya OEM nziza nka Mercedes-Benz, ibikoresho bisanzwe ntibihagije. Ansix Tech ikoresha ibikoresho nka polyamide ishimangirwa na fibre y'ibirahure (PA-GF), akenshi ikoresha ibikoresho byuzuza ubucucike bwinshi nka barium sulfate cyangwa ibirungo by'amabuye y'agaciro. Ibi birungo byongera uburemere bw'ibikoresho n'imiterere yabyo, binoza igihombo cyo kohereza amajwi (STL) kugira ngo bigere ku ntego zikomeye za NVH. Ingamba z'ibikoresho by'ikigo zishobora kandi kuba zirimo imiterere ivanze, kuvanga polymeri zitari nziza hamwe n'ijanisha ry'ibicuruzwa byasubijwe cyangwa ibirungo bikora kugira ngo bigabanye ikiguzi bitabangamiye imikorere y'amajwi cyangwa imikorere y'ikoranabuhanga.

 

Ubuhanga mu Gutunganya Imbunda: Imiterere imwe n'imwe igezweho ya silencer ikoresha ikoranabuhanga ryo gutunganya imbunda cyangwa sandwich. Ubu buryo butanga igice gifite uruhu n'inkingi bitandukanye: uruhu rw'inyuma rutanga ubuziranenge bw'imiterere n'ubuso, mu gihe ibikoresho byihariye bikurura amajwi byongera ubukana bw'urusaku. Gushyira mu bikorwa ubu buryo bisaba kugenzura cyane ibipimo by'imbunda n'igishushanyo mbonera cy'imbunda giteye imbere—ubushobozi buri mu ishami rya Ansix Tech, bushyigikiwe n'uburambe bw'imyaka myinshi mu gukora ibikoresho byinshi kandi bigoye.

 

Imbogamizi zo Gushushanya no Kwemeza: Ibumba ry'igice nk'iki rigomba kwakira ubunini bw'inkuta zishobora kuba zitari zimwe zagenewe kwibasira urusaku rwihariye. Uburyo bwa Ansix Tech bushingiye ku gusimbuza ni ingenzi cyane hano, bukoresha Finite Element Analysis (FEA) kugira ngo bugaragaze imikorere y'ijwi n'ubuziranenge bw'imiterere y'izuba mu gihe cy'ubushyuhe n'umuvuduko. Ubu buryo bwo kwemeza bwa virtual bugabanya igihe cyo gutera imbere ho 30% kandi bukarinda ivugurura ry'ibumba rihenze binyuze mu gukemura ibibazo mu buryo bwa elegitoroniki mbere na mbere.

 

Kuva ku kwigana kugeza ku kohereza: Ikoranabuhanga rya Ansix

Ibikoresho by'ubukorikori: Gukora ibumba muri Ansix Tech bigeza ku bukorikori bungana na ± 0.002mm, hakoreshejwe uburyo bwa CNC na EDM bwa axis 5. Guhitamo ibyuma (urugero, P20, 2343/2344) bipimwa neza kugira ngo bitange ubukorikori, ubukorikori, n'igiciro. Amabwiriza yo kubungabunga ibidukikije ashyirwa mu ntangiriro kugira ngo yongere igihe cyo kumara ibumba, bigabanye ikiguzi cyagabanutse kuri buri gice.

 

Gutunganya Imikorere no Gukora mu buryo bw'ubwenge: Iyo imashini imaze kwemezwa, icyibandwaho kijya mu kongera imikorere ku rwego rwo gukora. Ansix Tech ikoresha Design of Experiments (DOE) kugira ngo imenye umuvuduko ukwiye wo gutera, igitutu, imiterere yo gupakira, n'igihe cyo gukonjesha. Kugabanya igihe cyo gukonjesha kuva ku masegonda 30 kugeza kuri 25 bishobora kongera umusaruro ho 20% mu gihe bigabanya ikoreshwa ry'ingufu. Ishoramari ry'ikigo mu mashini zitera amashanyarazi rirushaho kugabanya ikiguzi cy'ingufu ho kugeza kuri 30%.

 

Kugenzura Ubwiza mu buryo budasubirwaho: Ubwiza bukurikiranwa mu gihe nyacyo. Ibikoresho bipima umuvuduko mu buryo bw'ibumba n'uburyo bwo kubona ibintu byikora bihita bimenya ibitagenda neza, bigabanya igipimo cy'ubusembwa kuva kuri ~3% kugeza munsi ya 0.5%. Igenzura ry'Imikorere y'Ibarurishamibare (SPC) rituma habaho ubwumvikane, kandi sisitemu zose zo gukurikirana zituma habaho isesengura ryihuse ry'impamvu, bigabanya igihe cyo gukemura ibibazo ho 70%.

 

Gupakira no Gutanga Byihuse: Ihuza rya nyuma mu muyoboro ryakozwe neza nk'irya mbere. Imiyoboro ipakira yikora n'uburyo bwo guhinduranya ibintu mu buryo bwa SMED (Single-Minute Exchange of Die) bigabanya igihe cyo guhindura ibintu ku kigero cya 60%, bigatuma ikoreshwa ry'ibikoresho rirenga 85%. Hamwe n'umuyoboro mpuzamahanga w'ibikoresho, ibi bitanga serivisi yo gutanga ibicuruzwa ku gihe kandi byizewe, ndetse no ku bicuruzwa byihutishijwe.

 

Ingingo y'ingenzi: Kugabanya ibiciro bikomeye

Uburyo bwa Ansix Tech buhuriweho busobanura kuzigama amafaranga ku buryo butaziguye kandi buhambaye ku bakiriya, ubushobozi ikigo kibufata nk' "Ikoranabuhanga mu by'Ibiciro". Uku kuzigama bikorwa mu buryo butatu:

 

Ikiguzi cy'ibikoresho (kugabanuka kwa 5-15%): Binyuze mu guhitamo ibikoresho by'ingenzi, gukoresha imvange z'ibikoresho byongera gukoreshwa, kugenzura neza amasasu, no guhuza imiterere y'ibikoresho bigabanya umubare w'ibice n'uburemere.

 

Ikiguzi cy'ibikorwa (umusaruro wiyongeraho 20%): Binyuze mu kunoza igihe cy'imikorere, imashini zikoresha ingufu nke, no kunoza umusaruro uturutse ku kugenzura neza ibikorwa.

 

Ibiciro byo gukoresha ibikoresho n'ubwiza (gusana biri hasi kuri 40%, kuvugurura bigabanukaho 60-70%): Byagezweho binyuze mu gushushanya ibumba, kubungabunga mu buryo bwo kwirinda, no gukumira inenge binyuze mu kwigana no gukurikirana mu buryo bwihuse.

 

Inyigo yakozwe mu buryo bwanditse igaragaza uburyo ivugurura rya DFM rya Ansix Tech ku gice cy’imodoka ryatumye umukiriya arokora 18% kuri buri gice binyuze mu guhuza ibice byinshi mu buryo bumwe bushobora guhindurwa, gukuraho ibifunga, no kunoza ubugari bw’urukuta.

 

Umwanzuro: Ubufatanye bwubatswe ku buryo bunoze n'agaciro

Mu rwego rwo guhangana mu bijyanye no gushushanya imodoka, Ansix Tech ntabwo ari umutanga serivisi gusa, ahubwo ni nk'umufatanyabikorwa w'ingamba. Ifite uburambe bw'imyaka 28, iyi sosiyete iragaragaza ubuhanga bwayo mu bijyanye n'uruhererekane rw'agaciro, cyane cyane ku bice bikomeye bya tekiniki nka za resonator boxes na Mercedes-Benz intake manifold silencers.

 

Kuva ku bumenyi bwo guhitamo ibikoresho no mu buhanga bwo kwigana uburyo ibimera bikoreshwa kugeza ku rwego rwo gukora neza no kwemeza ubuziranenge, buri ntambwe yagenewe gutanga ubuziranenge buhamye, kwihutisha igihe cyo kugurisha, no kugabanya ikiguzi cyane. Ku bacuruza imodoka bo mu bwoko bwa OEM n'abatanga Tier-1 ku isi, gukorana na Ansix Tech bivuze kubona ibirenze igice; bivuze kubona uburyo bwizewe, bugezweho, kandi bushingiye ku gaciro k'ubushobozi bwabo bwo gukora, bakareba ko ibicuruzwa byabo byujuje ibisabwa byo gukora, guceceka, no gukora neza mu gihe kiri imbere.

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'agasanduku k'intake, Mercedes-Benz intake manifold silencer, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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