Bhokisi re resonator yekupinda, Mercedes-Benz intake manifold silencer

Bhokisi re resonator yekupinda, Mercedes-Benz intake manifold silencer

 

Kunyatsorongeka, Kushanda, uye Kubatana: Sei Ansix Tekinoroji Inotungamira Kugadzira Injini Yemotokari

– Munyika ine matambudziko makuru ekugadzira mota, uko kushanda, mutengo, uye kuvimbika zvisingakurukurwe, kuumbwa kwezvikamu zvakakosha zvakaita semabhokisi e-intake resonator uye ma-intake manifold silencers kunopa dambudziko guru reinjiniya. Zvikamu izvi hazvisi zvepurasitiki chete; zvakagadziriswa nemanzwi, zvakamanikidzwa nekupisa, uye zvikamu zvakabatana nemaumbirwo zvinokanganisa zvakananga mashandiro einjini, kunyaradzwa kwemutyairi, uye kutevedzera mitemo yemotokari. Kwemakore anopfuura makumi maviri nemasere, Ansix Tech Limited yakavaka mukurumbira wakanaka semutungamiri wepasi rose mukugadzira majekiseni, ichishandura matambudziko aya kuita mikana yevatengi vayo. Nekupa sevhisi isina musono, kubva pakugadzira kusvika pakugadzirwa kwakawanda, kambani iri kutsanangura patsva kukosha kwecheni yekugovera mota, kunyanya kune zvikamu zvepamusoro senge zvinowanikwa mumabhurugwa akadai seMercedes-Benz.

 

Kubatsira kweAnsix Tech: Hurongwa Hwakabatana hweEcology

Yakavambwa muna 1998, Ansix Tech yashanduka kubva pakuva Mugadziri weForoma kambani iyi inoshanda nechikamu chinopa mhinduro dzakakwana. Iine maforoma anodarika 30,000 akavakwa, mabhesi mana ekugadzira muChina neVietnam, uye michina yekuisa majekiseni mazana maviri nemakumi matanhatu inorema matani makumi matatu kusvika mazana maviri nemasere, kambani iyi inoshanda pachiyero chinovimbisa kugona uye kugara kwenguva refu. Zvitupa zvayo, zvinosanganisira IATF 16949 yekutarisira mhando yemotokari, ISO 9001, uye ISO 14001, hazvisi zvikwangwani chete pamadziro asi hwaro hwetsika yakasimba, inotungamirirwa nemaitiro.

 

Chinhu chikuru chepfungwa yeAnsix Tech inyaya yekubatana kwayo. Kusiyana nevatengesi vakaparadzana, kambani iyi inotarisira hupenyu hwese—kugadzira zvigadzirwa, ongororo yeDFM, Mould Yakanyatsonaka kugadzira, kugadzirwa kwehuwandu hwakawanda, mashandiro echipiri, uye kutakura zvinhu—pasi pedenga rimwe chete. Izvi zvinobvisa masilo ekutaurirana, zvinokurumidzisa nguva, uye zvinovimbisa hunhu husingachinji kubva pamuenzaniso wekutanga kusvika pachikamu chemamiriyoni chakatumirwa.

 

“Chinangwa chedu ndechekuita kuti vatengi vedu vabudirire,” anodaro mumwe mukuru wekambani. “Tinoita izvi nekushanda sekuwedzera kwezvikwata zvemainjiniya zvevatengi vedu. Kuburikidza nekugadzira pamwe chete, tinoona kugadzirisa mutengo, huremu, uye mashandiro kubva pakutanga, tichiona kuti chigadzirwa chekupedzisira hachingogone kugadzirwa chete asiwo chiri nani pane zvehupfumi.” Pfungwa iyi inotsigirwa nechikwata chehunyanzvi chevagadziri nemainjiniya vanopfuura 200 vanoshandisa simulation yemazuva ano uye kugadzira zvinhu zvine hungwaru kuti vabvise njodzi mumapurojekiti.

 

Kunyarara kweUinjiniya: Bhokisi reIntake Resonator

Bhokisi re resonator re intake, chinhu chakaiswa pamberi pepombi ye intake yeinjini, rine basa rakakosha mukuderedza NVH (Noise, Vibration, and Harshness). Basa rayo guru nderekudzikisa ruzha rwe intake frequency, zvichipa buffer uye kugadzikana kwemhepo inochaja. Kune Ansix Tech, kugadzira chikamu ichi chiitiko chekuenzanisa mashandiro e acoustic, kugara kwenguva refu kwezvakatipoteredza, uye kushandisa mari zvakanaka.

 

Sainzi Yezvinhu: Sarudzo yezvinhu ndiyo inonyanya kukosha. Ansix Tech inowanzo tsanangura ASA (Acrylonitrile Styrene Acrylate) yemabhokisi e resonator. ASA inopa chiyero chakanaka chehunhu hwemuviri uye kugona kwemamiriro ekunze kwakanaka, inodzivirira kuora, kukwegura, uye kupera simba kunokonzerwa nemwaranzi ye ultraviolet—chinhu chakakosha kune chikamu chiri pasi pehood. Kune mashandisirwo anoda tembiricha yakakwira yekudzima kupisa kana simba remhedzisiro, misanganiswa yakagadzirwa senge PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) inogona kusarudzwa kubva kuAnsix Tech's yakawanda material database, iyo inotungamira sarudzo ye resin zvichienderana nezvinodiwa zvemakanika, mutengo, uye zvinangwa zvekuchengetedza.

 

Kugadzira Mould & DFM: Rwendo rwunotanga neKugadzira Kwekugadzira (DFM) uye Kuongorora Kwekuyerera Kwemvura Kwepamusoro (CAE). Nyanzvi dzeAnsix Tech dzinotevedzera maitiro ekuisa jekiseni nedhijitari kuti dzifanotaura maitiro ekuzadza, kuona mitsetse inogona kusungirirwa, misungo yemhepo, nenzvimbo dzekupomba, uye kugadzirisa nzvimbo dzegedhi nguva refu simbi isati yachekwa. Kune bhokisi re resonator, iro rinowanzo kuve nema baffles akaomarara emukati nemadziro matete, kuwana kuzadza kwakafanana uye kurongedza kwakakosha kudzivirira sinks uye kuve nechokwadi chekuti hunyanzvi hwe acoustic hunoenderana.

 

Chiumbwa ichi chakagadzirwa kuti chive chakarurama uye chigare kwenguva refu. Zvinhu zvakakosha zvinosanganisira:

 

Sisitimu Yokutonhodza: ​​Ichitora 70-80% yenguva yekutenderera, sisitimu yekutonhodza inoshanda zvakanaka yakagadzirirwa kufanana. Ansix Tech inowanzo shandisa zvinhu zvinopisa zvakanyanya zvakaita semhangura muzvikamu zvakakosha kuti ikurumidze kupisa, zvichideredza nguva yekutenderera zvakananga.

 

Sisitimu yeGating & Runner: Masisitimu eHot-runner anowanzo shandiswa kuderedza marara ezvinhu (spruce) uye kuona kuti kunyunguduka kunoendeswa kunzvimbo yacho nguva dzose, izvo zvakakosha pakuita kuti zvinhu zvive zvakanaka uye kudzora mutengo.

 

Sisitimu Yokuburitsa Zvinhu: Sisitimu yakasimba, inoburitsa zvinhu otomatiki yakagadzirirwa kubata chimiro chechikamu pasina kukonzera kukanganiswa kana mavanga, zvichiita kuti otomatiki ishande zvakanaka.

 

Kugona Kugadzira Acoustic Engineering: Mercedes-Benz Intake Manifold Silencer

Chinonyaradza ganda chinomiririra chikamu chakaoma chekugadzira majekiseni emotokari. Chikamu ichi chakakosha kune manifold pachayo, yakagadzirirwa kuderedza ruzha runobuda mumadziro epurasitiki. Hunyanzvi hweAnsix Tech pano hunotarisa mukugadzirwa kwezvinhu zvepamusoro uye matekiniki ekugadzira akaomarara.

 

Mhinduro dzeZvinhu Zvepamusoro: Kuti zvizadzise zvinodiwa zvakasimba zveOEM yepamusoro seMercedes-Benz, zvinhu zvakajairwa hazvina kukwana. Ansix Tech inoshandisa zvinhu zvakaita segirazi-fiber reinforced polyamide (PA-GF), kazhinji ichisanganisira mafiller ane density yakakura senge barium sulfate kana mineral additives. Izvi zvinosanganisa zvinowedzera huremu hwezvinhu uye hunhu hwekunyorovesa, zvichivandudza Sound Transmission Loss (STL) kuti isangane nezvinangwa zveNVH zvakasimba. Hurongwa hwezvinhu zvekambani hunogonawo kusanganisira mahybrid formulations, kusanganisa mapolymers asina kusimba ane huwandu hwezvinhu zvakadzokororwa kana mafiller anoshanda kuderedza mutengo pasina kukanganisa mashandiro akakosha eacoustic kana mechanical.

 

Hunyanzvi Hwekugadzira Molding Nejekiseni: Mamwe magadzirirwo epamusoro e silencer anoshandisa tekinoroji ye co-injection kana sandwich molding. Maitiro aya anogadzira chikamu chine ganda rakasiyana uye mativi epakati: ganda rekunze rinopa hunhu hwakanaka uye kupenya kwepamusoro, nepo chinhu chakakosha, chinobata ruzha chinowedzera kudzora ruzha. Kuita maitiro aya kunoda kutonga kwakanyanya pamusoro pemajairo ejekiseni uye dhizaini yemhando yepamusoro ye mold - kugona mukati meAnsix Tech, kunotsigirwa nemakore eruzivo nezvikamu zvakawanda uye zvakaoma zvemaumbirwo.

 

Matambudziko Ekugadzira & Kusimbisa: Chiumbwa chechikamu chakadaro chinofanira kugamuchira ukobvu hwemadziro husingawanzo fanana hwakagadzirirwa kunanga ruzha rwakasiyana. Maitiro eAnsix Tech ekushandisa simulation akakosha pano, achishandisa Finite Element Analysis (FEA) kuratidza mashandiro e acoustic uye structure integrity pasi pekupisa uye kumanikidzwa. Kusimbiswa uku kwe virtual kunoderedza nguva yekuvandudza ne30% uye kunodzivirira kugadzirisazve zvinhu zvinodhura zve mold nekugadzirisa matambudziko nedhijitari kutanga.

 

Kubva paKuenzanisa kusvika paKutumirwa: Kufamba Kwebasa reAnsix Tech

Kugadzira Zvishandiso Zvakakodzera: Kugadzira chakuvhuvhu paAnsix Tech kunoita kuti pave nekukwanisa kusimba kusvika ±0.002mm, uchishandisa michina ye5-axis CNC neEDM. Kusarudzwa kwesimbi (semuenzaniso, P20, 2343/2344) kwakanyatsoenzaniswa kuti ione kuomarara, kupenya, uye mutengo. Maitiro ekuchengetedza ekudzivirira anowanikwa kubva pakutanga kuti awedzere hupenyu hwechivhuvhu, zvichideredza mutengo wepachikamu chimwe nechimwe.

 

Kugadzirisa Maitiro & Kugadzira Kwakangwara: Kana chiumbwa chasimbiswa, chinangwa chinoshanduka kuita kuti pave nekushanda zvakanaka pakugadzira. Ansix Tech inoshandisa Design of Experiments (DOE) kuti ione kumhanya kwakakodzera kwekuisa jekiseni, kumanikidzwa, chimiro chekurongedza, uye nguva yekutonhodza. Kuderedza nguva yekutonhodza kubva pamasekonzi makumi matatu kusvika makumi maviri nemashanu kunogona kuwedzera simba rinobuda ne20% ukuwo kuchideredza kushandiswa kwesimba. Kudyara kwekambani mumichina yekuisa jekiseni yeservo-electric kunowedzera kuderedza mitengo yesimba kusvika ku30%.

 

Kudzora Hunhu Kusingachinji: Hunhu hunotariswa panguva chaiyo. Zvinonzwa zvekumanikidzwa mukati memold uye otomatiki masystem ekuona anoona kutsauka ipapo ipapo, zvichideredza mwero wezvikanganiso kubva paavhareji yeindasitiri ye ~3% kusvika pasi pe 0.5%. Statistical Process Control (SPC) inoita kuti pave nekuenderana, uye masisitimu akazara ekutevera anobvumira kuongororwa kwemidzi yezvikonzero nekukurumidza, zvichipfupisa nguva yekugadzirisa matambudziko ne70%.

 

Kurongedza uye Kukurumidza Kutumira: Chinongedzo chekupedzisira mucheni chakagadzirwa sepakutanga. Mitsetse yekurongedza otomatiki uye matekiniki eSMED (Single-Minute Exchange of Die) anoderedza nguva yekuchinja ne60%, zvichiita kuti kushandiswa kwemidziyo kurambe kuri pamusoro pe85%. Pamwe chete ne network yepasi rose yekutakura zvinhu, izvi zvinoita kuti kutumirwa kwakavimbika uye panguva, kunyangwe kune maodha anokurumidza.

 

Chinhu Chinokosha: Kuderedzwa Kunooneka Kwemitengo Yakaoma

Maitiro akabatanidzwa eAnsix Tech anoshandura kuchengetedza mari zvakananga uye zvakakosha kune vatengi, hunyanzvi uhwo kambani inoti "Cost Engineering". Kuchengetedza uku kunowanikwa muzvikamu zvitatu:

 

Mari Yezvinhu (kuderedzwa kwe5-15%): Kuburikidza nekusarudza zvinhu zvine hungwaru, kushandisa misanganiswa yezvekushandisa zvakare, kudzora mapfuti nemazvo, uye kubatanidza magadzirirwo anoderedza kuwanda kwezvikamu uye huremu.

 

Mari Yekugadzirisa (20% yakakwira kupfuura throughput): Kuburikidza nekugadzirisa nguva yekufamba, michina isingashandise simba zvakanyanya, uye kuvandudza goho kubva mukudzora kwakanyanya kwemaitiro.

 

Mari dzekushandisa uye dzemhando yepamusoro (40% yekugadzirisa yakaderera, 60-70% kuderedzwa pakugadzirisa): Izvi zvinoitwa kuburikidza nekugadzira modular mold, kuchengetedza kudzivirira, uye kudzivirira zvikanganiso kuburikidza nekuenzanisa uye kutarisa panguva chaiyo.

 

Chidzidzo chakanyorwa chinoratidza kuti kugadzirwa patsva kwechikamu chemotokari chakagadzirwa neAnsix Tech chakaita kuti chikamu chemotokari chive ne18% zvakabatsira sei mushandisi kuunganidza zvinhu zvakawanda muchimiro chimwe chete, kubvisa zvinosunga, uye kugadzirisa ukobvu hwemadziro.

 

Mhedziso: Kudyidzana Kwakavakirwa Pakunyatsorongeka uye Kukosha

Mumakwikwi ekugadzira mota dzinoshandisa majekiseni, Ansix Tech inosiyana kwete semutengesi chete, asi semubatsiri wehurongwa. Nemakore makumi maviri nemasere eruzivo rwakatarisana, kambani iyi ine ruzivo rwakadzama rwese rwezvinhu, kunyanya pazvikamu zvinoda tekinoroji zvakaita semabhokisi ekuisa majekiseni emagetsi uye masilencer eMercedes-Benz.

 

Kubva pasainzi yekusarudza zvinhu uye hunyanzvi hwekufananidzira kuyerera kwemould kusvika pakugadzira zvinhu neunyanzvi uye kuvimbisa mhando kwakasimba, danho rega rega rakagadzirwa kuti ripe mhando isina kukanganiswa, nguva yekusvika pamusika nekukurumidza, uye kudzikiswa kwemitengo kwakakosha. Kune vatengesi vemotokari veOEM neTier-1 pasi rese, kubatana neAnsix Tech zvinoreva kuwana zvinopfuura chikamu chimwe chete; zvinoreva kuwana kuwedzera kwakavimbika, kwehunyanzvi, uye kunobva mukukosha kwehunyanzvi hwavo hwekugadzira, kuve nechokwadi chekuti zvigadzirwa zvavo zvinosangana nemazinga epamusoro ekushanda, kunyarara, uye kushanda zvakanaka munzira iri mberi.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nebhokisi reIntake resonator, Mercedes-Benz intake manifold silencer, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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