Pahu hoʻohuihui komo, mea hoʻomālielie manifold komo Mercedes-Benz

Pahu hoʻohuihui komo, mea hoʻomālielie manifold komo Mercedes-Benz

 

ʻO ka pololei, ka hana, a me ka launa pū ʻana: Pehea ʻAnisika Hoʻokele ka ʻenehana i ka hana hou ma ka hoʻoheheʻe ʻana i nā kaʻa

– I loko o ke ao kiʻekiʻe o ka hana ʻana i nā kaʻa, kahi i hiki ʻole ai ke kūkākūkā ʻia ka hana, ke kumukūʻai, a me ka hilinaʻi, ʻo ka hoʻoheheʻe ʻana i nā ʻāpana koʻikoʻi e like me nā pahu resonator intake a me nā mea hoʻopau leo ​​​​intake manifold e hōʻike ana i kahi pilikia ʻenekinia paʻakikī. ʻAʻole kēia mau ʻāpana he mau uhi plastik wale nō; ua hoʻonohonoho ʻia lākou me ke kani, ua hoʻokaumaha ʻia i ka wela, a me nā ʻāpana i hoʻohui ʻia i ke ʻano e hoʻopilikia pololei i ka hana ʻenekini, ka ʻoluʻolu o ka mea hoʻokele, a me ka mālama ʻana i ke kaʻa. No nā makahiki he 28 a ʻoi, ua kūkulu ʻo Ansix Tech Limited i kahi inoa kaulana ma ke ʻano he alakaʻi honua i ka hoʻoheheʻe ʻana i nā injection, e hoʻololi ana i kēia mau pilikia i nā manawa kūpono no kāna mau mea kūʻai aku. Ma ka hāʻawi ʻana i kahi lawelawe maʻalahi, mai ka manaʻo a i ka hana nui, ke wehewehe hou nei ka ʻoihana i ka waiwai i loko o ke kaulahao lako kaʻa, ʻoi aku hoʻi no nā ʻāpana paʻakikī e like me nā mea i loaʻa i nā lama e like me Mercedes-Benz.

 

ʻO ka Pōmaikaʻi ʻenehana Ansix: He ʻōnaehana hoʻohuihui

Ua hoʻokumu ʻia i ka makahiki 1998, ua ulu ʻo Ansix Tech mai kahi Mea Hana Mold i loko o kahi mea hoʻolako hoʻonā piha. Me nā hoʻonohonoho ʻoi aku ma mua o 30,000 o nā ʻōmole i kūkulu ʻia, ʻehā mau kahua hana ma Kina a me Vietnam, a me kahi ʻauwaʻa o 260 mau mīkini hoʻoheheʻe injection mai 30 a 2800 tons, hana ka ʻoihana ma kahi pae e hōʻoiaʻiʻo ana i ka hiki a me ke kūlike. ʻO kāna mau palapala hōʻoia, me IATF 16949 no ka hoʻokele maikaʻi o ke kaʻa, ISO 9001, a me ISO 14001, ʻaʻole wale nā ​​​​papa ma ka paia akā ʻo ke kumu o kahi moʻomeheu koʻikoʻi, i hoʻokele ʻia e ke kaʻina hana.

 

ʻO ke kumu o ka manaʻo waiwai o Ansix Tech ʻo ia kona ʻōnaehana hoʻohui. ʻAʻole e like me nā mea hoʻolako i ʻāpana ʻia, hoʻokele ka ʻoihana i ke ola holoʻokoʻa—hoʻolālā huahana, loiloi DFM, ʻŌmole kikoʻī hana ʻana, hana nui, hana lua, a me ka logistics—ma lalo o hoʻokahi hale. Hoʻopau kēia i nā silos kamaʻilio, hoʻolalelale i nā manawa, a hōʻoia i ka maikaʻi kūpaʻa ʻole mai ka prototype mua a hiki i ka miliona o ka ʻāpana i hoʻouna ʻia.

 

"ʻO kā mākou misionari ka 'Hoʻolilo i kā mākou mea kūʻai aku i holomua,'" wahi a kekahi luna hoʻomalu o ka hui. "Hoʻokō mākou i kēia ma ke ʻano he hoʻonui ʻana i nā hui ʻenekinia o kā mākou mea kūʻai aku. Ma o ka hana like ʻana, ʻike mākou i ke kumukūʻai, ke kaumaha, a me nā hoʻonui ʻana i ka hana mai ka hoʻolālā mua loa, e hōʻoia ana ʻaʻole hiki ke hana ʻia ka huahana hope loa akā ʻoi aku ka maikaʻi ma ka hoʻokele waiwai." Kākoʻo ʻia kēia ʻano manaʻo e kahi hui loea o nā mea hoʻolālā a me nā ʻenekinia he 200 a ʻoi e hoʻohana ana i ka simulation ʻoi loa a me ka hana akamai e hoʻemi i ka pilikia o nā papahana.

 

Ka Mālie ʻenekinia: Ka Pahu Resonator Intake

ʻO ka pahu resonator intake, kahi ʻāpana i hoʻokomo ʻia ma ke alo o ka paipu intake o ka ʻenekini, he kuleana koʻikoʻi ia i ka hōʻemi ʻana i ka NVH (Noise, Vibration, and Harshness). ʻO kāna hana nui ka hoʻēmi ʻana i nā alapine kikoʻī o ka walaʻau intake, e hāʻawi ana i kahi hopena buffering a me ka hoʻopaʻa ʻana i ka uku ea e komo mai ana. No Ansix Tech, ʻo ka hana ʻana i kēia ʻāpana he hana ia i ke kaulike ʻana i ka hana acoustic, ke kūpaʻa o ke kaiapuni, a me ka hoʻohana pono ʻana i ke kumukūʻai.

 

ʻEpekema Mea: ʻO ke koho ʻana o nā mea he mea nui loa ia. Hoʻākāka pinepine ʻo Ansix Tech i ka ASA (Acrylonitrile Styrene Acrylate) no nā pahu resonator. Hāʻawi ʻo ASA i kahi kaulike maikaʻi loa o nā waiwai kino a me ke ʻano o ka wā, e kūʻē ana i ka hōʻino ʻana, ka ʻelemakule, a me ka mae ʻana i hoʻokumu ʻia e ka radiation ultraviolet—he mea koʻikoʻi no kahi ʻāpana ma lalo o ka hood. No nā noi e koi ana i nā mahana deflection wela kiʻekiʻe a i ʻole ka ikaika hopena, hiki ke koho ʻia nā hui ʻenekinia e like me PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) mai ka waihona ʻikepili mea nui a Ansix Tech, e alakaʻi ana i ke koho resin e pili ana i nā pono mechanical, ke kumukūʻai, a me nā pahuhopu hoʻomau.

 

Hoʻolālā Mold & DFM: Hoʻomaka ka huakaʻi me ka Design for Manufacturability (DFM) a me ka Mold Flow Analysis holomua (CAE). Hoʻohālike kikohoʻe nā loea simulation o Ansix Tech i ke kaʻina hana injection e wānana i nā ʻano hoʻopihapiha, ʻike i nā laina weld hiki, nā pahele ea, a me nā wahi o ke warpage, a hoʻomaikaʻi i nā wahi puka ma mua o ka ʻoki ʻana o ke kila. No kahi pahu resonator, kahi e hōʻike pinepine ai i nā baffles kūloko paʻakikī a me nā paia lahilahi, he mea nui ka hoʻokō ʻana i ka hoʻopiha like a me ka hoʻopaʻa ʻana e pale i nā poho a hōʻoia i nā waiwai acoustic kūlike.

 

Ua hana ʻia ka ʻōmole ponoʻī no ka pololei a me ke ola lōʻihi. ʻO nā mea koʻikoʻi e komo pū ana me:

 

ʻŌnaehana Hoʻoluʻu: Ke helu nei no 70-80% o ka manawa pōʻaiapuni, ua hoʻolālā ʻia kahi ʻōnaehana hoʻoluʻu kūpono no ka like ʻana. Hoʻohana pinepine ʻo Ansix Tech i nā mea hoʻokele wela kiʻekiʻe e like me nā mea hao keleawe i nā ʻāpana koʻikoʻi e hoʻolalelale i ka hoʻolaha wela, e hōʻemi pololei ana i nā manawa pōʻaiapuni.

 

ʻŌnaehana Gating & Runner: Hoʻohana pinepine ʻia nā ʻōnaehana Hot-runner e hōʻemi i ka ʻōpala mea (spruce) a hōʻoia i ka lawe mau ʻana o ka heheʻe i ka lua, he mea nui ia no ka maikaʻi o ka ʻāpana a me ka kaohi ʻana i ke kumukūʻai.

 

ʻŌnaehana Hoʻokuʻu: Ua hoʻolālā ʻia kahi ʻōnaehana hoʻokuʻu ikaika a hana ponoʻī e lawelawe i ke ʻano o ka ʻāpana me ka ʻole o ka hoʻopilikia ʻana a i ʻole nā ​​māka, e hoʻomaʻamaʻa ana i ka hana pono ʻole.

 

Ke Aʻo ʻana i ka ʻenekinia Acoustic: ʻO ka Mercedes-Benz Intake Manifold Silencer

Hōʻike ka mea hoʻopau leo ​​​​o ka manifold intake i kahi pae paʻakikī o ka hoʻoheheʻe ʻana i nā kaʻa. He mea koʻikoʻi kēia ʻāpana i ka manifold ponoʻī, i hoʻolālā ʻia e hoʻēmi i ka walaʻau i hoʻolaha ʻia ma o nā paia plastik. Ke komo nei ka ʻike loea o Ansix Tech ma aneʻi i nā ʻano hana mea holomua a me nā ʻano hana hoʻoheheʻe akamai.

 

Nā Hoʻonā Mea Holomua: No ka hoʻokō ʻana i nā koi acoustic a me ka thermal koʻikoʻi o kahi OEM premium e like me Mercedes-Benz, ʻaʻole lawa nā mea maʻamau. Hoʻohana ʻo Ansix Tech i nā mea e like me ka polyamide i hoʻoikaika ʻia e ke aniani-fiber (PA-GF), e hoʻohui pinepine ana i nā mea hoʻopihapiha kiʻekiʻe e like me ka barium sulfate a i ʻole nā ​​​​​​mea hoʻohui mineral. Hoʻonui kēia mau composites i ka nui o ka mea a me nā ʻano damping, e hoʻomaikaʻi ana i ka Sound Transmission Loss (STL) e hoʻokō i nā pahuhopu NVH koʻikoʻi. Hiki i ka hoʻolālā mea o ka hui ke komo pū me nā ʻano hybrid, e hoʻohuihui ana i nā polymers puʻupaʻa me kahi pakeneka o ka ʻike recycled a i ʻole nā ​​​​​​mea hoʻopihapiha hana e hōʻemi i ke kumukūʻai me ka ʻole o ka hoʻopilikia ʻana i ka hana acoustic a mechanical koʻikoʻi.

 

ʻIke loea i ka hoʻoheheʻe ʻana i ka leo like: Hoʻohana kekahi mau hoʻolālā hoʻomālielie holomua i ka ʻenehana hoʻoheheʻe ʻana i ka leo like a i ʻole ka ʻenehana hoʻoheheʻe sandwich. Hoʻokumu kēia kaʻina hana i kahi ʻāpana me ka ʻili ʻokoʻa a me nā papa kumu: hāʻawi nā ʻili o waho i ka pono o ke kūkulu ʻana a me ka hoʻopau ʻana o ka ʻili, ʻoiai ʻo kahi mea kumu kūikawā e omo leo ana e hoʻonui i ka damping walaʻau. Pono ka hoʻokō ʻana i kēia kaʻina hana i ka mana kūikawā ma luna o nā palena injection a me ka hoʻolālā mold akamai—kahi hiki i loko o ka ʻāpana o Ansix Tech, i kākoʻo ʻia e nā makahiki o ka ʻike me nā ʻāpana kūkulu multi-shot a paʻakikī.

 

Nā Pilikia Hoʻolālā & Hōʻoia: Pono ka ʻōmole no ia ʻāpana e hoʻokipa i nā mānoanoa o ka paia i hoʻolālā ʻia e kuhikuhi i nā alapine walaʻau kikoʻī. He mea waiwai nui ke ʻano hoʻohālike a Ansix Tech ma ʻaneʻi, me ka hoʻohana ʻana i ka Finite Element Analysis (FEA) e hoʻohālike i ka hana acoustic a me ka pono o ke kūkulu ʻana ma lalo o nā ukana wela a me ke kaomi. Hoʻemi kēia hōʻoia virtual i ka manawa hoʻomohala ma kahi o 30% a pale i ka hana hou ʻana o ka ʻōmole pipiʻi ma ka hoʻoponopono ʻana i nā pilikia ma ke ʻano kikohoʻe mua.

 

Mai ka Simulation a i ka Hoʻouna ʻana: ʻO ke kaʻina hana ʻenehana Ansix

Hana Hana Kūpono: Hoʻokō ka hana ʻana i ka mold ma Ansix Tech i nā ʻae ʻia e like me ±0.002mm, me ka hoʻohana ʻana i ka mīkini CNC 5-axis a me EDM. Hoʻohālikelike pono ʻia ke koho kila (e laʻa, P20, 2343/2344) no ka paʻakikī, ka hiki ke hoʻopili ʻia, a me ke kumukūʻai. Hoʻokomo ʻia nā kaʻina hana mālama pale mai ka hoʻomaka ʻana e hoʻolōʻihi i ke ola o ka mold, e hoʻohaʻahaʻa ana i ke kumukūʻai amortized no kēlā me kēia ʻāpana.

 

Hoʻonui Hana & Hana Akamai: Ke hōʻoia ʻia ka ʻōmole, neʻe ka manaʻo i ka hoʻonui ʻana i ka pono ma ka papahele hana. Hoʻohana ʻo Ansix Tech i ka Design of Experiments (DOE) e ʻike i ka wikiwiki injection kūpono, ke kaomi, ka ʻikepili hoʻopili, a me ka manawa hoʻoluʻu. ʻO ka hōʻemi maʻalahi ʻana i ka manawa hoʻoluʻu mai 30 a 25 kekona hiki ke hoʻonui i ka hana ma 20% me ka hoʻemi ʻana i ka hoʻohana ʻana i ka ikehu. ʻO ka hoʻopukapuka kālā a ka hui i nā mīkini injection servo-electric e hoʻemi hou aku i nā kumukūʻai ikehu a hiki i ka 30%.

 

Ka Mana Kūlana Kūpaʻa ʻOle: Nānā ʻia ka maikaʻi i ka manawa maoli. ʻIke koke nā mea ʻike kaomi i loko o ka ʻōmole a me nā ʻōnaehana ʻike maka automated i nā ʻokoʻa, e hōʻemi ana i nā helu kīnā mai nā awelika ʻoihana o ~3% a i lalo o 0.5%. Hōʻoia ka Mana Kaʻina Hana Helu (SPC) i ke kūlike, a ʻae nā ʻōnaehana traceability piha i ka nānā wikiwiki ʻana i ke kumu kumu, e hoʻopōkole ana i ka manawa hoʻonā pilikia ma 70%.

 

ʻŌpala a me ka Hoʻouna Wikiwiki: Ua like ka hana ʻana o ka loulou hope loa o ke kaulahao me ka mea mua. Hoʻemi nā laina ʻōpala aunoa a me nā ʻenehana SMED (Single-Minute Exchange of Die) i ka manawa hoʻololi ma 60%, e mālama ana i ka hoʻohana ʻana i nā lako ma luna o 85%. I hui pū ʻia me kahi pūnaewele logistics honua, hōʻoia kēia i ka hoʻouna hilinaʻi a i ka manawa kūpono, ʻoiai no nā kauoha wikiwiki.

 

ʻO ka laina lalo: Ka hōʻemi ʻana i nā kumukūʻai paʻakikī

ʻO ke ʻano hoʻohui o Ansix Tech e unuhi ʻia i loko o ka mālama kālā pololei a koʻikoʻi no nā mea kūʻai aku, kahi mākaukau i kapa ʻia e ka hui ʻo "Cost Engineering". Hoʻomaopopo ʻia kēia mau mālama kālā ma nā ʻano ʻekolu:

 

Nā Kumukūʻai Mea (hoʻemi 5-15%): Ma o ke koho ʻana i nā mea hana koʻikoʻi, ka hoʻohana ʻana i nā hui hana hou, ka kaohi pana pololei, a me ka hoʻopaʻa ʻana i ka hoʻolālā e hōʻemi ana i ka helu ʻāpana a me ke kaumaha.

 

Nā Kumukūʻai Hana (20% kiʻekiʻe aʻe o ka throughput): Ma o ka hoʻonui ʻana i ka manawa pōʻaiapuni, nā mīkini hoʻohana pono i ka ikehu, a me ka hoʻomaikaʻi ʻana i ka hua mai ka mana hana kiʻekiʻe.

 

Nā Kumukūʻai Hana Hana a me ka Maikaʻi (40% haʻahaʻa o ka mālama ʻana, 60-70% emi mai ka hana hou ʻana): Hoʻokō ʻia ma o ka hoʻolālā ʻōmole modular, ka mālama pale ʻana, a me ka pale ʻana i nā hemahema ma o ka simulation a me ka nānā ʻana i ka manawa maoli.

 

Ua hōʻike ʻia kahi hihia i hoʻopaʻa ʻia pehea i hoʻopakele ai ka hoʻolālā hou ʻana a Ansix Tech i alakaʻi ʻia e DFM no kahi ʻāpana kaʻa i ka mea kūʻai aku he 18% no kēlā me kēia ʻāpana ma o ka hoʻohui ʻana i nā ʻāpana he nui i loko o kahi geometry hoʻokahi hiki ke hoʻoheheʻe ʻia, e hoʻopau ana i nā mea paʻa, a me ka hoʻonui ʻana i ka mānoanoa o ka paia.

 

Hopena: He Hui i Kūkulu ʻia ma ka Pololei a me ka Waiwai

Ma ke kahua hoʻokūkū o ka hoʻoheheʻe ʻana i nā kaʻa, kū kaʻawale ʻo Ansix Tech ʻaʻole wale ma ke ʻano he mea hoʻolako, akā ma ke ʻano he hoa hana koʻikoʻi. Me 28 mau makahiki o ka ʻike i kālele ʻia, lawe mai ka ʻoihana i ka ʻike hohonu o ke kaulahao waiwai holoʻokoʻa i ka papaʻaina, ʻoi aku hoʻi no nā ʻāpana koi loea e like me nā pahu resonator intake a me nā mea hoʻopau leo ​​​​intake manifold Mercedes-Benz.

 

Mai ka ʻepekema o ke koho ʻana i nā mea a me ke akamai o ka hoʻohālikelike ʻana i ke kahe ʻana o ka mold a hiki i ke aʻo ʻana o ka hana akamai a me ka hōʻoia maikaʻi koʻikoʻi, ua hana ʻia kēlā me kēia ʻanuʻu e hāʻawi i ka maikaʻi i hoʻohālikelike ʻole ʻia, ka manawa wikiwiki i ka mākeke, a me ka hoʻemi nui ʻana i ke kumukūʻai. No nā OEM kaʻa a me nā mea hoʻolako Tier-1 ma ka honua holoʻokoʻa, ʻo ka hui pū ʻana me Ansix Tech ke ʻano o ka loaʻa ʻana o nā mea ʻoi aku ma mua o kahi ʻāpana; ʻo ia hoʻi ka loaʻa ʻana o kahi hoʻonui hilinaʻi, hou, a me ka waiwai i hoʻokele ʻia e kā lākou hana ponoʻī, e hōʻoiaʻiʻo ana i kā lākou huahana e hoʻokō i nā kūlana kiʻekiʻe loa o ka hana, ka mālie, a me ka pono ma ke alanui e hiki mai ana.

ʻO Ansix Tech Co Ltd

Inā he mau hoʻolālā kāu e pili ana i ka pahu resonator Intake, ka silencer manifold intake Mercedes-Benz, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com

 

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