Lub thawv resonator intake, Mercedes-Benz intake manifold silencer
Lub thawv resonator intake, Mercedes-Benz intake manifold silencer
Kev Ua Tau Zoo, Kev Ua Tau Zoo, thiab Kev Koom Tes: Yuav Ua Li Cas Ansix Kev Siv Tshuab Tsav Tsheb Tshiab Hauv Kev Txhaj Tshuaj Molding
- Hauv lub ntiaj teb kev tsim khoom tsheb uas muaj kev pheej hmoo siab, qhov twg kev ua tau zoo, tus nqi, thiab kev ntseeg siab tsis tuaj yeem sib tham tau, kev txhaj tshuaj molding ntawm cov khoom tseem ceeb xws li lub thawv resonator intake thiab cov khoom siv silencer intake manifold ua rau muaj kev sib tw engineering loj heev. Cov khoom no tsis yog cov yas npog xwb; lawv yog cov khoom siv suab, thermally stressed, thiab cov khoom sib xyaw ua ke uas cuam tshuam ncaj qha rau kev ua haujlwm ntawm lub cav, kev nplij siab ntawm tus tsav tsheb, thiab kev ua raws li lub tsheb. Tau ntau tshaj 28 xyoo, Ansix Tech Limited tau tsim lub koob npe nrov ua tus thawj coj thoob ntiaj teb hauv kev txhaj tshuaj molding, hloov cov teeb meem no mus rau hauv cov cib fim rau nws cov neeg siv khoom. Los ntawm kev muab kev pabcuam zoo, xaus rau qhov kawg los ntawm lub tswv yim mus rau kev tsim khoom loj, lub tuam txhab tab tom txhais dua tus nqi hauv cov khoom siv tsheb, tshwj xeeb tshaj yog rau cov khoom siv zoo li cov uas pom hauv cov hom lag luam xws li Mercedes-Benz.
Qhov Zoo ntawm Ansix Tech: Ib qho Ecosystem sib xyaw ua ke
Tsim muaj xyoo 1998, Ansix Tech tau hloov zuj zus los ntawm ib qho Tus Tsim Pwm ua ib lub tuam txhab muab kev daws teeb meem dav dav. Muaj ntau tshaj 30,000 pawg pwm tsim, plaub lub hauv paus tsim khoom thoob plaws Suav teb thiab Nyab Laj, thiab ntau lub tshuab txhaj tshuaj molding uas muaj peev xwm txij li 30 txog 2800 tons, lub tuam txhab ua haujlwm ntawm qhov ntsuas uas lav qhov muaj peev xwm thiab kev sib xws. Nws cov ntawv pov thawj, suav nrog IATF 16949 rau kev tswj hwm zoo ntawm tsheb, ISO 9001, thiab ISO 14001, tsis yog tsuas yog cov ntawv lo rau ntawm phab ntsa xwb tab sis yog lub hauv paus ntawm kev coj noj coj ua uas muaj kev coj ua zoo.
Lub hauv paus ntawm Ansix Tech qhov txiaj ntsig yog nws lub ecosystem sib koom ua ke. Tsis zoo li cov neeg muab khoom sib cais, lub tuam txhab tswj hwm tag nrho lub neej voj voog - kev tsim khoom, kev tshuaj xyuas DFM, Mould meej kev tsim khoom, kev tsim khoom ntau, kev ua haujlwm thib ob, thiab kev xa khoom—nyob rau hauv ib lub ru tsev. Qhov no tshem tawm cov kev sib txuas lus silos, ua kom lub sijhawm ua haujlwm sai dua, thiab ua kom muaj qhov zoo tsis hloov pauv txij li thawj qhov qauv mus txog rau qhov thib ib lab uas tau xa tawm.
"Peb lub hom phiaj yog 'Ua kom Peb Cov Neeg Siv Khoom Ua Tau Zoo,'" hais tias tus thawj coj ntawm lub tuam txhab. "Peb ua tiav qhov no los ntawm kev ua haujlwm ua ib feem ntawm peb cov neeg siv khoom cov pab pawg engineering. Los ntawm kev koom tes engineering, peb txheeb xyuas tus nqi, qhov hnyav, thiab kev ua tau zoo tshaj plaws los ntawm thawj daim duab kos, kom ntseeg tau tias cov khoom kawg tsis yog tsuas yog tsim tau xwb tab sis kuj zoo dua li kev lag luam." Lub tswv yim no tau txhawb nqa los ntawm pab pawg kws tshaj lij ntawm ntau dua 200 tus neeg tsim qauv thiab cov engineers uas siv cov kev sim ua ntej thiab kev tsim khoom ntse los txo cov haujlwm pheej hmoo.
Kev Tsim Kho Kev Ntshai: Lub Thawv Intake Resonator
Lub thawv resonator intake, ib qho khoom uas tau teeb tsa rau ntawm pem hauv ntej ntawm lub cav lub raj xa dej, ua lub luag haujlwm tseem ceeb hauv kev txo NVH (Nrov, Kev co, thiab Kev Nyuaj Siab). Nws lub luag haujlwm tseem ceeb yog txo cov zaus tshwj xeeb ntawm lub suab nrov intake, muab cov nyhuv buffering thiab stabilizing rau cov pa nkag. Rau Ansix Tech, kev tsim cov khoom no yog kev tawm dag zog hauv kev sib npaug ntawm kev ua tau zoo acoustic, kev ruaj khov ib puag ncig, thiab kev siv nyiaj tsawg.
Kev Tshawb Fawb Txog Khoom Siv: Kev xaiv cov khoom siv yog qhov tseem ceeb heev. Ansix Tech feem ntau teev ASA (Acrylonitrile Styrene Acrylate) rau cov thawv resonator. ASA muaj kev sib npaug zoo heev ntawm cov khoom siv lub cev thiab kev tiv taus huab cua zoo heev, tiv taus kev puas tsuaj, kev laus, thiab kev ploj ntawm lub teeb ultraviolet - ib qho tseem ceeb rau cov khoom hauv qab. Rau cov ntawv thov uas xav tau qhov kub siab dua lossis lub zog cuam tshuam, cov khoom sib xyaw ua ke xws li PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene) tuaj yeem xaiv los ntawm Ansix Tech cov ntaub ntawv ntaub ntawv dav dav, uas coj kev xaiv cov resin raws li kev xav tau kho tshuab, tus nqi, thiab lub hom phiaj kev ruaj khov.
Tsim Pwm & DFM: Txoj kev pib nrog Tsim rau Kev Tsim Khoom (DFM) thiab Kev Tshawb Fawb Txog Kev Nqus Pwm Siab (CAE). Cov kws tshaj lij ntawm Ansix Tech ua qauv digitally rau cov txheej txheem txhaj tshuaj los kwv yees cov qauv sau, txheeb xyuas cov kab vuam, cov ntxiab cua, thiab thaj chaw ntawm kev sib txhuam, thiab ua kom zoo dua qhov chaw rooj vag ntev ua ntej txiav hlau. Rau lub thawv resonator, uas feem ntau muaj cov baffles sab hauv nyuaj thiab phab ntsa nyias nyias, kev ua tiav kev sau thiab ntim khoom sib xws yog qhov tseem ceeb los tiv thaiv cov dej ntws thiab xyuas kom meej tias cov khoom siv suab zoo sib xws.
Lub pwm nws tus kheej yog tsim los rau kev ua kom raug thiab ua haujlwm ntev. Cov yam tseem ceeb suav nrog:
Lub Tshuab Txias: suav txog 70-80% ntawm lub sijhawm voj voog, lub tshuab txias zoo tsim los rau kev sib npaug. Ansix Tech feem ntau siv cov ntaub ntawv thermal-conductivity siab xws li cov hlau tooj liab hauv cov ntu tseem ceeb kom ua kom cov cua sov tawm sai dua, txo cov sijhawm voj voog ncaj qha.
Gating & Runner System: Cov tshuab khiav kub feem ntau yog siv los txo cov khoom pov tseg (spruce) thiab xyuas kom meej tias cov khoom yaj mus rau qhov chaw sib xws, uas yog qhov tseem ceeb rau qhov zoo ntawm ib feem thiab kev tswj tus nqi.
Lub Tshuab Tshem Tawm: Lub tshuab tshem tawm uas ruaj khov thiab tsis siv neeg tau tsim los tswj cov qauv ntawm qhov chaw yam tsis ua rau muaj kev cuam tshuam lossis cov cim, ua rau muaj kev ua haujlwm tsis muaj kev cuam tshuam.
Kev Paub Txog Kev Tsim Kho Acoustic: Lub Mercedes-Benz Intake Manifold Silencer
Lub tshuab nqus pa roj carbon monoxide silencer sawv cev rau ib theem nyuaj dua ntawm kev txhaj tshuaj molding hauv tsheb. Cov khoom no yog ib qho tseem ceeb rau lub manifold nws tus kheej, tsim los txo cov suab nrov uas tawm los ntawm cov phab ntsa yas. Ansix Tech txoj kev txawj ntse ntawm no nkag mus rau hauv cov qauv khoom siv siab heev thiab cov txheej txheem molding zoo heev.
Cov Khoom Siv Siab Tshaj Plaws: Txhawm rau kom tau raws li qhov xav tau ntawm lub suab thiab cua sov ntawm cov OEM zoo xws li Mercedes-Benz, cov khoom siv txheem tsis txaus. Ansix Tech siv cov khoom siv xws li iav-fiber reinforced polyamide (PA-GF), feem ntau suav nrog cov khoom ntim siab xws li barium sulfate lossis cov khoom siv ntxiv. Cov khoom sib xyaw no ua rau cov khoom hnyav thiab cov yam ntxwv damping nce ntxiv, txhim kho Sound Transmission Loss (STL) kom ua tau raws li cov hom phiaj NVH nruj. Lub tuam txhab txoj kev npaj khoom siv kuj tseem yuav suav nrog cov qauv sib xyaw, sib xyaw cov polymers tshiab nrog feem pua ntawm cov ntsiab lus rov ua dua lossis cov khoom ntim ua haujlwm kom txo tus nqi yam tsis muaj kev cuam tshuam rau qhov tseem ceeb ntawm acoustic lossis kev ua haujlwm kho tshuab.
Kev Paub Txog Kev Txhaj Tshuaj Molding Ua Ke: Qee cov qauv tsim silencer siab heev siv cov thev naus laus zis txhaj tshuaj lossis sandwich molding. Cov txheej txheem no tsim ib feem nrog cov tawv nqaij sib txawv thiab cov txheej txheem tseem ceeb: cov tawv nqaij sab nraud muab kev ruaj khov thiab qhov chaw tiav, thaum cov khoom siv tshwj xeeb, nqus suab nrov txhim kho kev txo suab nrov. Kev ua tiav cov txheej txheem no xav tau kev tswj hwm zoo tshaj plaws ntawm cov kev txhaj tshuaj thiab kev tsim pwm zoo heev - lub peev xwm hauv Ansix Tech lub luag haujlwm, txhawb nqa los ntawm ntau xyoo ntawm kev paub nrog ntau-shot thiab cov khoom siv nyuaj.
Kev Tsim Qauv & Kev Pom Zoo Txog Tej Yam Uas Yuav Tsum Tau Ua: Lub pwm rau ib feem ntawm qhov no yuav tsum tau ua kom haum rau cov phab ntsa uas tsis sib xws uas tsim los rau cov suab nrov tshwj xeeb. Ansix Tech txoj kev simulation-driven yog qhov tseem ceeb heev ntawm no, siv Finite Element Analysis (FEA) los ua qauv qhia txog kev ua tau zoo ntawm lub suab thiab kev ua haujlwm zoo hauv qab cov cua sov thiab siab. Qhov kev pom zoo virtual no txo lub sijhawm tsim kho los ntawm kwv yees li 30% thiab tiv thaiv kev ua haujlwm pwm kim los ntawm kev daws teeb meem digitally ua ntej.
Los ntawm Kev Ua Qauv Mus Rau Kev Xa Khoom: Ansix Tech Workflow
Kev Siv Cov Cuab Yeej Siv Tau Zoo: Kev tsim pwm ntawm Ansix Tech ua tiav qhov kev kam rau siab li ± 0.002 hli, siv 5-axis CNC thiab EDM machining. Kev xaiv hlau (piv txwv li, P20, 2343/2344) tau sib npaug zoo rau qhov nyuaj, kev ua kom du, thiab tus nqi. Cov txheej txheem kev saib xyuas tiv thaiv tau muab tso rau hauv txij thaum pib kom ntev lub neej pwm, txo tus nqi amortized ib feem.
Kev Txhim Kho Cov Txheej Txheem & Kev Tsim Khoom Ntse: Thaum lub pwm raug lees paub, qhov kev tsom mus rau kev ua kom zoo tshaj plaws ntawm pem teb tsim khoom. Ansix Tech siv Design of Experiments (DOE) los txheeb xyuas qhov ceev txhaj tshuaj zoo tshaj plaws, siab, cov ntaub ntawv ntim khoom, thiab lub sijhawm txias. Kev txo qis yooj yim ntawm lub sijhawm txias los ntawm 30 txog 25 vib nas this tuaj yeem ua rau cov zis tawm los ntawm 20% thaum txo kev siv hluav taws xob. Lub tuam txhab kev nqis peev hauv cov tshuab txhaj tshuaj servo-electric ntxiv tsav cov nqi hluav taws xob los ntawm txog li 30%.
Kev Tswj Xyuas Zoo Uas Tsis Muaj Kev Txom Nyem: Kev zoo raug saib xyuas tam sim ntawd. Cov cuab yeej ntsuas siab hauv pwm thiab cov tshuab pom kev tsis siv neeg pom kev hloov pauv tam sim ntawd, txo cov nqi tsis zoo los ntawm qhov nruab nrab ntawm kev lag luam ntawm ~ 3% mus rau qis dua 0.5%. Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC) ua kom muaj kev sib xws, thiab cov txheej txheem taug qab tag nrho tso cai rau kev tshuaj xyuas sai sai ntawm cov hauv paus, ua rau lub sijhawm daws teeb meem luv dua 70%.
Kev Ntim Khoom thiab Kev Xa Khoom Sai: Qhov txuas kawg hauv cov saw hlau zoo ib yam li thawj zaug. Cov kab ntim khoom tsis siv neeg thiab cov txheej txheem SMED (Kev Hloov Pauv Ib Feeb Ib Zaug) txo lub sijhawm hloov pauv los ntawm 60%, ua kom kev siv khoom siv siab dua 85%. Ua ke nrog lub network logistics thoob ntiaj teb, qhov no ua kom ntseeg tau tias kev xa khoom raws sijhawm, txawm tias rau cov xaj sai.
Cov Lus Qhia Tseem Ceeb: Kev Txo Nqi Uas Pom Tau Hauv Cov Nqi Kho Mob
Ansix Tech txoj kev sib koom ua ke txhais tau tias yog kev txuag nyiaj ncaj qha rau cov neeg siv khoom, qhov kev txawj ntse uas lub tuam txhab tsim ua "Kev Tsim Kho Nqi". Cov kev txuag no tau pom tseeb thoob plaws peb qhov ntev:
Tus nqi khoom siv (txo 5-15%): Los ntawm kev xaiv cov khoom siv zoo, kev siv cov khoom sib xyaw ua dua tshiab, kev tswj hwm kev txhaj tshuaj kom raug, thiab kev tsim qauv sib sau ua ke uas txo cov khoom seem thiab qhov hnyav.
Cov Nqi Txheej Txheem (20% ntawm kev ua haujlwm siab dua): Los ntawm kev ua kom lub sijhawm voj voog zoo dua, cov tshuab siv hluav taws xob zoo, thiab kev txhim kho cov txiaj ntsig los ntawm kev tswj hwm cov txheej txheem zoo dua.
Cov Cuab Yeej Siv & Cov Nqi Zoo (kev txij nkawm qis dua 40%, kev ua haujlwm rov ua dua tsawg dua 60-70%): Ua tiav los ntawm kev tsim pwm modular, kev txij nkawm tiv thaiv, thiab kev tiv thaiv qhov tsis zoo los ntawm kev simulation thiab kev saib xyuas lub sijhawm tiag tiag.
Ib qho kev tshawb fawb uas tau sau tseg qhia tau tias Ansix Tech's DFM-guided redesign rau ib qho khoom siv hauv tsheb tau cawm tus neeg siv khoom 18% ib feem los ntawm kev sib sau ua ke ntau daim rau hauv ib qho geometry moldable, tshem tawm cov fasteners, thiab ua kom phab ntsa tuab dua.
Xaus Lus: Kev Koom Tes Ua Los Ntawm Kev Ntsuas Tseeb Thiab Tus Nqi
Hauv kev sib tw ntawm kev txhaj tshuaj molding tsheb, Ansix Tech sawv tawm tsis yog tsuas yog tus neeg muab khoom xwb, tab sis kuj yog tus khub koom tes zoo. Nrog 28 xyoo ntawm kev paub dhau los, lub tuam txhab coj kev paub tob txog tag nrho cov saw hlau muaj nqis los rau ntawm lub rooj, tshwj xeeb tshaj yog rau cov khoom siv uas xav tau kev siv tshuab xws li lub thawv resonator thiab Mercedes-Benz intake manifold silencers.
Txij li kev tshawb fawb txog kev xaiv cov khoom siv thiab kev kos duab ntawm kev ua pwm mus rau kev qhuab qhia ntawm kev tsim khoom ntse thiab kev ruaj ntseg zoo, txhua kauj ruam yog tsim los xa cov khoom zoo tsis muaj kev cuam tshuam, lub sijhawm sai sai rau kev ua lag luam, thiab kev txo nqi ntau. Rau cov tuam txhab OEM tsheb thiab cov neeg muab khoom Tier-1 thoob ntiaj teb, kev koom tes nrog Ansix Tech txhais tau tias tau txais ntau dua li ib feem; nws txhais tau tias tau txais kev txhim khu kev qha, tsim kho tshiab, thiab tsav tsheb ntawm lawv tus kheej lub peev xwm tsim khoom, kom ntseeg tau tias lawv cov khoom ua tau raws li cov qauv siab tshaj plaws ntawm kev ua tau zoo, kev ntsiag to, thiab kev ua haujlwm zoo ntawm txoj kev tom ntej.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog lub thawv Intake resonator, Mercedes-Benz intake manifold silencer, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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