Chimiro cheBMW chetsoka

Chimiro cheBMW chetsoka

 

Kukosha kweUinjiniya: Sei Ansix Unyanzvi Hwakanaka hweTekinoroji Hunotsanangurazve Kuumbwa Kwejekiseni reMotokari

Munyika ine matambudziko makuru ekugadzira mota, uko kuvimbika kwezvikamu uye kushanda zvakanaka kwemutengo kuri kukuru, chitsigiso chetsoka chinopfuura chikamu chepurasitiki. Chinhu chakakosha chemukati chinofanira kutsungirira makore ekumanikidzwa kwemuchina, kusangana nezvakatipoteredza, uye kushandiswa kwezuva nezuva uku chichishanda zvakanaka nerunako rwekabhini yemotokari yemhando yepamusoro. Kune brand yakaita seBMW, yakafanana nekushanda uye mhando yepamusoro, kutsungirira kusakwana hakuna kukwana. Vakatarisana nedambudziko iri, Ansix Tech, vachishandisa ruzivo rwemakore anopfuura makumi maviri nemasere ekugadzira, vakagadzira mhinduro yakazara yeBMW footrest molds iyo inoisa chiyero chitsva cheindasitiri. Chirongwa ichi chinoratidza nzira yemazuva ano yekugadzira: kuwana mhando isingachinji ukuwo ichideredza mutengo wekuva muridzi kuburikidza neinjiniya yehungwaru, sainzi yezvinhu zvine chekuita nehurongwa, uye kugona maitiro.

 

Genesisi: Kudyidzana Kwakagadzirwa Nenzira Yakarurama uye Nekubudirira

Kushanda pamwe chete pakati peAnsix Tech neBMW pachikamu chetsoka kwakatanga nechinangwa chimwe chete: kugadzira chikamu chepamusoro chine kugara kwenguva refu uye kupera kwakawedzerwa, asi chakakosha ndechekuti, nemutengo wakagadziridzwa zvakanyanya. Basa reAnsix Tech rakapfuura iro rekare. Mugadziri weForoma; vakazvipa basa rekubatsirana muinjiniya, vachitarisira zvese zvakakosha kubva pakugadzira mapurojekiti ekugadzira uye kusimbisa kusvika pakugadzira zvizere uye kupa zvitupa.

 

Pfungwa yekambani iyi inobva pakunzwisisa kuti mari inosvika 70% yekugadzirwa kwechigadzirwa inotarwa panguva yekutanga kugadzira. Iyi pfungwa inoda nzira yekugadzirira, ine simba rekugadzira apo kukosha kunogadzirwa kubva pakufunga kwayo, pane kuteverwa nekutaurirana kana kubvumirana gare gare mukugadzirwa.

 

Danho 1: Dhijitari yePurogiramu uye Unyanzvi Hwekufanotaura

Dhizaini yeKugadzira (DFM) uye Kusimbiswa kwePrototype

Rwendo kubva pakugadzira zvinhu zvakawanda kusvika pakugadzirwa kwezvinhu zvakawanda runotangira munzvimbo chaiyo. Mainjiniya eAnsix Tech vakatanga chirongwa ichi nekuongorora kwakazara kweDesign for Manufacturability (DFM). Mutsetse wega wega weBMW footrest's 3D model wakaongororwa kuti uve nechokwadi chekuti wakagadzirwa zvakanaka kuti ugadzire injection molding. Zvinhu zvikuru zvaisanganisira kugadzira ukobvu hwemadziro hwakafanana kudzivirira sink marks uye warpage, kushandisa ma draft angles akakwana kuti pave nekubuda kwemvura yakachena, uye kuona chero zvidimbu zvidiki zvinoda zviito zvakaoma zve mold.

 

Panguva imwe chete, ma prototype emuviri akagadzirwa achishandisa matekiniki epamusoro ekukurumidza ekugadzira mota seStereolithography (SLA). Ma prototype aya akashanda nezvinangwa zviviri: kusimbisa ergonomics uye kukodzera mukati me mock-up yemotokari uye kupa mamodheru anobatika ekuyedza kwekutanga. Danho iri rekuongorora ma prototype edhijitari neemuviri rinobvisa njodzi pabasa, richiona kuti chero zvikanganiso zvekugadzira zvagadziriswa usati wabhadhara mari yakawanda yekutenga mota. Simbi yeForoma.

 

Kuongorora Kwekuyerera Kwemould Kwepamusoro (DFM)

Chinhu chikuru muAnsix Tech's predictive engineering inyanzvi yayo yeMold Flow Analysis (DFM). Vachishandisa software yepamusoro yekufananidzira, mainjiniya vanogadzira nzira yedhijitari yekubatanidza majekiseni. Iyi simulation inofanotaura kuti purasitiki yakanyungudutswa ichafamba sei nepakati pemold, ichiona zvikanganiso zvinogona kuitika senge misungo yemhepo, mitsetse yeweld (nzvimbo dzisina kusimba panosangana mafambiro emvura), uye nzvimbo dzine kutonhora kusina kuenzana nguva refu mold isati yagadzirwa.

 

"Pane chitsiko chetsoka cheBMW, ongororo yeDFM yakabatsira zvikuru mukugadzirisa nzvimbo yegedhi—nzvimbo inopinda purasitiki mugomba," anotsanangura kudaro mumwe mainjiniya wepurojekiti weAnsix Tech. "Nekutevedzera mamiriro akasiyana-siyana, takaisa gedhi kuti tive nechokwadi chekuti rinozadzwa zvakaenzana, izvo zvinoderedza kushushikana kwemukati uye zvakakosha kuti tiwane kugadzikana kwehukuru uye kupedzisa kwepamusoro kusina matambudziko." Kudzokorora uku kwedhijitari kunodzivirira kuedza-nekukanganisa kunodhura, kuderedza nguva yekugadzirwa uye kuona kuti mold yakakodzera kekutanga.

 

Danho rechipiri: Sainzi yeSarudzo - Zvishandiso neSimbi yeMould

Sarudzo Yezvinhu zvePurasitiki Yakarongeka

Kushanda, kunzwa, uye mutengo wechigaro chetsoka zvakabatana zvakananga nezvinhu zvakasarudzwa. Kune zvikamu zvemukati zvemotokari zvakaita sechigaro chetsoka, chinoda simba rakawanda, kupenya kwakanaka pamusoro, uye kuramba chiedza cheUV nekupfekwa, Ansix Tech yakatungamira kusarudzwa kwezvigadzirwa zve thermoplastics zveinjiniya zvine simba repamusoro.

 

Tafura: Zvinhu Zvikuru Zvokufunga Nezvekushandisa BMW Footrest

Nyanzvi dzezvekushandisa dzeAnsix Tech dzakaita ongororo yakazara, dzichiwanzoona kuti zvinhu zvakachinjwa zvishoma kana kuti zvakasanganiswa zvinogona kusangana nezvinodiwa zvese zvekushanda pamutengo wakaderera pane sarudzo ye "high-end" yakajairika, zvichibatsira zvakananga kuzvinangwa zvepurojekiti zvekuderedza mari.

 

Sarudzo Yesimbi Yakagadzirwa Nesimbi Yakagadzirwa Nemazvo

Chiumbwa ichi pachacho ibasa guru rekugadzira simbi, rakagadzirirwa kutsungirira mamiriyoni emitambo uku richigadzira zvikamu zvakakwana. Kusarudzwa kwesimbi yechiumbwa ichi inzira yekusarudza ine chekuita nekushanda, kugara kwenguva refu, uye mutengo.

 

Panyaya yepakati nepakati pechitsiko chetsoka cheBMW, icho chinoda mativi eClass-A, Ansix Tech yakasarudza simbi yepamusoro-soro yakashongedzwa senge simbi yakaenzana neP20 kana H13 yakaomeswa kare. Izvi zvinopa musanganiswa wakanaka wekuoma (kazhinji HRC 30-40), kugona kupenya kwegirazi, uye kufambisa zvakanaka kwekupisa kuti igadzirise kupisa zvakanaka. Kune zvinhu zvakaita semasiraidhi nema lifters anopfeka zvakanyanya, simbi dzakasimba uye dzakaomarara dzakadai se1.2767 (HRC 50-52) dzinoshandiswa kuona kuti dzinogara kwenguva refu uye kuderedza nguva yekushanda.

 

Danho rechitatu: Kugadzira Mwoyo - Dhizaini Yepamusoro Yekuumbwa Kwemould

Chiumbwa ichi ndicho chinopa simba pakugadzira. Dhizaini yeAnsix Tech inobatanidza masisitimu akati wandei akagadziriswa anoshanda pamwe chete kuti ave nechokwadi chekuti zvinhu zvakanaka uye zvinobudirira.

 

Sisitimu Yokutonhodza & Nzira Dzemvura: Kusvika 80% yekuchinja kwejekiseni kunotsamira pakutonhodza. Mainjiniya eAnsix Tech anonyanya kukoshesa kurongeka kwekutonhodza kwepamusoro. Kune majometri akaomarara akadai senzvimbo yekutsamira tsoka, vanoshandisa dhizaini yenzira yekutonhodza yakafanana, uko nzira dzemvura dzakaumbwa kuti dzitevedzere magadzirirwo chaiwo echikamu. Iyi tekinoroji, inogoneswa nekugadzira michina yepamusoro kana kudhinda kwe3D, inoita kuti kupisa kubude zvakaenzana uye nekukurumidza, izvo zvinogona kuderedza nguva yekutenderera ne15-30% - chinhu chakananga uye chakakosha chinoita kuti pave nemitengo yakaderera pachikamu chimwe nechimwe.

 

Sisitimu yeRunner neGedhi: Kuti kuderedza marara ezvinhu, sisitimu yerunner inopisa inowanzo shandiswa. Sisitimu iyi inochengetedza purasitiki yakanyungudika mumigero iri pakati pemuromo wemuchina negomba, zvichibvisa kugadzirwa kwezvimedu zvakasimba uye zvinomhanya zvinofanira kudzokororwa kana kuraswa. Gedhi rakagadzirwa segedhi repasi pemvura kana retunnel, iro rinocheka chikamu kubva kumumhanyi kana rabuda, richisiya chiratidzo chidiki, chakavanda panzvimbo isingaonekwe yetsoka.

 

Sisitimu Yokuburitsa Mapaipi: Kuburitsa chikamu chakati sandara, chakaita sechitsiko chetsoka pasina kukanganiswa kana mavanga epamusoro idambudziko guru. Sisitimu iyi inoshandisa mapini, maoko, uye mapeni akaverengerwa akaiswa pambabvu dzakasimba kana pamusoro pezvinhu zvisina kucheneswa. Makona akakwana ekudhonza (anowanzo pfuura dhigirii rimwe) anoiswa kumeso ese akamira kuti ive nechokwadi chekuti chikamu chinobuda zvakanaka uye zvakavimbika pakutenderera kwega kwega.

 

Danho rechina: Kugona Kugadzira uye Kugadzirisa Maitiro

Kubva paDigital kuenda kuPhysical: Kugadzira Mould

Kushandura dhizaini yedhijitari yakakwana kuita chishandiso chinongoda machining chaiwo. Basa racho rinosanganisira CNC roughing, kupisa kurapwa kwekuoma, zvichiteverwa neElectrical Discharge Machine (EDM) uye high-speed milling kuti pave ne micron-level accuracy. Danho rekupedzisira nderekupukuta nemaoko kusvika pagirazi reSPI (Society of the Plastics Industry) rakatarwa, izvo zvakakosha kuti chikamu chive chakajeka uye chibudiswe zvakanaka.

 

Matambudziko Ekugadzira

Kuchinja kuenda kukugadzirwa kwakawanda kunounza zvipingamupinyi chaizvo. Pakutsamira tsoka, kudzivirira kukanganiswa—kukanganiswa kunokonzerwa nekutonhorera kusina kuenzana kana kushushikana kwemukati—kwakakosha kuti ive nechokwadi chekuti mota yacho yakwana zvakakwana. Ansix Tech inogadzirisa izvi kuburikidza nedhizaini yekutonhodza yakagadziriswa kare uye nzira yesainzi yekugadzira panguva yekugadzirisa maitiro.

 

Mainjiniya vanoita Design of Experiments (DOE) kuti vagadzirise zvinhu zvakakosha: kumhanya kweinjection, kumanikidzwa kwepakeji, nguva yekubata, uye tembiricha yemould. Chinangwa ndechekugadzira "nzvimbo inonaka" yakasimba, inodzokororwa yemaitiro ayo anogara achigadzira zvikamu mukati meBMW tight tolerances. Uyezve, kuti igadzirise hunhu hwekukwesha kwezvimwe zvinhu zvakazara, simbi yakaoma inoshandiswa munzvimbo dzinopfekwa zvakanyanya, uye purogiramu yekugadzirisa inofanotaurwa inoiswa kuti ive nechokwadi chekuti kugadzirwa hakukanganiswi.

 

Tafura: Nzira yeAnsix Tech yeKugadzirisa Mari Yakawanda

Danho rechishanu: Hunhu Husingaperi uye Kutumira Nekukurumidza

Kuvimbiswa Kwemhando Yakabatana

Hunhu hweAnsix Tech hahuongororwi mukati; hwakavakirwa mukuita kwechirongwa ichi. Maitiro acho akabatana padanho rega rega:

 

Kuongororwa kweChinyorwa Chekutanga (FAI): Zvikamu zvekutanga kubva muforoma yekugadzira zvinoyerwa zvakanyatsonaka uchishandisa Coordinate Measuring Machines (CMM) uye 3D scanners, nemhedzisiro ichienzaniswa nedata rekutanga reCAD.

 

Kutarisa Mukati Memaitiro: Machati eStatistical Process Control (SPC) anoteedzera zviyero zvakakosha panguva chaiyo. Masensa emukati mechimiro anoteedzera kumanikidzwa kwemukati, zvichigadzira "golden curve" yemufananidzo wega wega. Chero kutsauka kunokonzera yambiro kana kurambwa kwezvikamu otomatiki.

 

Kusimbiswa Kwekupedzisira: Maitiro acho anoguma nekutumirwa kwakazara kweProduction Part Approval Process (PPAP), zvichiratidza kuti mold, process, uye quality plan zvinogona kugara zvichigadzira zvikamu zvinosangana nezvinodiwa zvese.

 

Kurongedza uye Kutumira Nekukurumidza

Vachiziva kuti mutoro wavo unosvika pakugadzirwa kwemotokari nemutengi, Ansix Tech inogadzira mapurasitiki anodzivirira ekuisa tsoka. Izvi zvinowanzosanganisira makatoni anogona kushandiswazve ane zvinopatsanura mukati memotokari zvinodzivirira kukwenya nekukuvadza panguva yekufambisa. Kushanda kwavo pamwe chete mukugadzira zvinhu uye kubatana kwavo mukutakura zvinhu kunoita kuti zvinhu zvitumirwe nekukurumidza uye zvakavimbika, zvichiita kuti BMW iwane zvikamu zvakatevedzana pasina kunonoka.

 

Mhedziso: Ansix Tech Advantage - Kuvimbika Kwakagadzirwa Kuva Kukosha

Chirongwa cheBMW footrest mold inyaya chaiyo muchirongwa cheAnsix Tech chemutengo mukuru. Kambani iyi inoratidza kuti muindasitiri yepamusoro-soro, kuchengetedza mari kwakanyanya kunowanikwa kwete nekushandisa nzira dzepamusoro-soro, asi nekudyara njere muinjiniya yepamusoro.

 

Nekushandisa ruzivo rwemakore makumi maviri nemasere mumaindasitiri akasiyana-siyana, Ansix Tech inopa vatengi vayo zvinhu zvinopfuura chimwe chete kana chimwe chete. Inopa sisitimu yekugadzira kukosha: sisitimu iyo dhizaini yekufanotaura inobvisa marara, kusarudzwa kwezvinhu zvine hungwaru kunovandudza mashandiro uye mutengo, maturusi akarurama anowedzera kushanda zvakanaka, uye kutonga kunotungamirwa nedata kunovimbisa kuvimbika. Kune vadyidzani vakaita seBMW, izvi zvinoshanduka kuita chikamu chepamusoro, cheni yekugovera yakarongeka, uye kuvandudzwa kunooneka kune makwikwi avo - zvichiratidza kuti kuburikidza nehunyanzvi hweinjiniya, mhando isingachinji uye kudzikiswa kwemitengo kwakasimba hazvisi zvese zvakabatana, asi zvakabatana zvakanyanya.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neBMW footrest mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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