Isikhunta seenyawo seBMW

Isikhunta seenyawo seBMW

 

Ixabiso loBunjineli: Njani I-Ansix Ubuchule Bobuchwephesha Bokuchaneka Buchaza Kabutsha Ukubumba Inaliti Yeemoto

Kwihlabathi elinzima lokwenziwa kweemoto, apho ukuthembeka kwezixhobo kunye nokusebenza kakuhle kweendleko kubaluleke kakhulu, indawo yokubeka iinyawo ingaphezulu kakhulu kunenxalenye yeplastiki elula. Yinto ebalulekileyo yangaphakathi ekufuneka imelane neminyaka yoxinzelelo loomatshini, ukuvezwa kokusingqongileyo, kunye nokusetyenziswa kwemihla ngemihla ngelixa idityaniswa ngokungenamthungo nobuhle bekhabhathi yesithuthi sodidi oluphezulu. Kwi-marque efana ne-BMW, ​​efana nokusebenza kunye nomgangatho ophezulu, ukunyamezela ukungapheleli akukho. Ijongene nalo mceli mngeni, i-Ansix Tech, esebenzisa amava angaphezu kweminyaka engama-28 yokuvelisa, iyile isisombululo esibanzi seemolds zeenyawo ze-BMW ezibeka umlinganiselo omtsha kushishino. Le projekthi ibonisa indlela yanamhlanje yokuvelisa: ukufezekisa umgangatho ongagungqiyo ngelixa inciphisa iindleko zizonke zobunini ngobunjineli obukrelekrele, isayensi yezinto ezicwangcisiweyo, kunye nobuchule benkqubo.

 

IGenesis: Intsebenziswano Eyakhelwe ngokuchanekileyo nangokuSebenza kakuhle

Intsebenziswano phakathi kwe-Ansix Tech kunye ne-BMW kwicandelo le-footrest yaqala ngenjongo efanayo: ukuvelisa inxalenye engcono kakhulu enokuqina okuphuculweyo kunye nokugqitywa, kodwa okubaluleke kakhulu, ngesakhiwo seendleko esiphuculweyo kakhulu. Indima ye-Ansix Tech idlule leyo yesiqhelo. Umenzi weMoldBazibeke njengeqabane lobunjineli beqhinga, belawula lonke uthotho lwexabiso ukusuka kuyilo lweeprototype kunye nokuqinisekiswa ukuya kwimveliso epheleleyo kunye nesatifikethi.

 

Ifilosofi yenkampani isekelwe ekuqondeni ukuba malunga ne-70% yeendleko zokuvelisa imveliso zimiselwa ngexesha lesigaba sokuqala soyilo. Olu lwazi lubonisa indlela yokuthatha amanyathelo okuqala, enobunzima bobunjineli apho ixabiso lifakwa kwicandelo ukususela ekuqatshelweni kwalo, endaweni yokulandelwa ziingxoxo okanye izivumelwano kamva kwimveliso.

 

Isigaba 1: Isicwangciso seDijithali kunye noBunjineli bokuqikelela

Uyilo lweMveliso (i-DFM) kunye noQinisekiso lwePrototype

Uhambo oluvela kwingcamango ukuya kwimveliso enkulu luqala kwindawo ebonakalayo. Iinjineli ze-Ansix Tech ziqalise le projekthi ngohlalutyo olupheleleyo lwe-Design for Manufacturability (DFM). Yonke imbonakalo yemodeli ye-3D ye-BMW footrest ihlolwe ukuqinisekisa ukuba ilungiselelwe ngokwendalo ukubumba i-injection. Izinto eziphambili ekufuneka ziqwalaselwe ziquka ukumisela ubukhulu bodonga obufanayo ukuthintela iimpawu zesinki kunye ne-warpage, ukusebenzisa ii-engile ezifanelekileyo zokukhupha umoya ococekileyo, kunye nokuchonga naziphi na iindlela ezingaphantsi eziya kufuna izenzo ezinzima zokubumba.

 

Kwangaxeshanye, iiprototypes ezibonakalayo zenziwe kusetyenziswa iindlela eziphambili zokulinganisa ngokukhawuleza ezifana neStereolithography (SLA). Ezi prototypes zisebenzele injongo ezimbini: ukuqinisekisa i-ergonomics kwaye zingena kwimodeli yedijithali yesithuthi kunye nokubonelela ngeemodeli ezibonakalayo zovavanyo lwasekuqaleni. Eli nyathelo lokuqinisekiswa kweeprototypes zedijithali nezibonakalayo lisusa umngcipheko kwiprojekthi, liqinisekisa ukuba naziphi na iimpazamo zoyilo ziyalungiswa ngaphambi kokuba lizibophelele kwixabiso eliphezulu Intsimbi Yomngundo.

 

Uhlalutyo oluPhambili lokuHamba kweMold (DFM)

Isiseko sobunjineli bokuqikelela be-Ansix Tech yiMold Flow Analysis yayo ephucukileyo (i-DFM). Besebenzisa isoftware yokulinganisa ephucukileyo, iinjineli zenza udidi lwedijithali lwenkqubo yokubumba ngenaliti. Olu vavanyo luqikelela indlela iplastiki enyibilikisiweyo eya kuhamba ngayo kwi-mold, ichonge iziphene ezinokubakho ezifana nemigibe yomoya, imigca ye-weld (amanqaku abuthathaka apho i-flow fronts idibana khona), kunye neendawo zokuphola okungalinganiyo ixesha elide ngaphambi kokuba i-mold yenziwe.

 

"Kwindawo yokubeka iinyawo zeBMW, uhlalutyo lwe-DFM lube negalelo elikhulu ekwenzeni ngcono indawo yesango—indawo apho iplastiki ingena khona emngxunyeni," ucacisa unjineli weprojekthi ye-Ansix Tech ophezulu. "Ngokulinganisa iimeko ezahlukeneyo, simise isango ukuqinisekisa ukuzaliswa okulinganayo, okunciphisa uxinzelelo lwangaphakathi kwaye kubalulekile ekufezekiseni uzinzo olunemilinganiselo kunye nokugqitywa komphezulu ogqibeleleyo." Olu phindaphindo lwedijithali luthintela ukuzama nokwenza iimpazamo ezibizayo, lunciphisa ixesha lophuhliso kwaye luqinisekise ukuba isikhunta silungile okokuqala.

 

Isigaba sesi-2: Isayensi yoKhetho - Izixhobo kunye neNsimbi yoMgquba

Ukukhethwa kwezinto zePlastiki eziCwangcisiweyo

Ukusebenza, imvakalelo, kunye nexabiso le-footrest zidibene ngqo nezinto ezikhethiweyo. Kwizinto zangaphakathi zeemoto ezifana ne-footrest, efuna amandla aphezulu, ukugqitywa komphezulu okugqwesileyo, kunye nokumelana nokukhanya kwe-UV kunye nokuguguleka, i-Ansix Tech ikhokele ukhetho kwi-thermoplastics yobunjineli esebenza kakhulu.

 

Itheyibhile: Izinto eziphambili ekufuneka ziqwalaselwe xa kufikwa kwindawo yokubeka iinyawo zeBMW

Izazinzulu zezinto ze-Ansix Tech zenze uhlalutyo olupheleleyo, zifumanisa ukuba izinto eziguqulwe kancinci okanye ezixutyiweyo zinokuhlangabezana nazo zonke iinkcukacha zokusebenza ngexabiso eliphantsi kunokukhetha "okuphezulu" okungagqibekanga, okufaka isandla ngokuthe ngqo kwiinjongo zokunciphisa iindleko zeprojekthi.

 

Ukukhethwa kweNsimbi yokuThwala okuQinisekileyo

I-mold ngokwayo ngumsebenzi wobugcisa besinyithi, owenzelwe ukumelana nezigidi zemijikelo ngelixa uvelisa iindawo ezigqibeleleyo. Ukukhethwa kwentsimbi ye-mold sisigqibo esicwangcisiweyo sokulinganisela ukusebenza, ixesha elide kunye neendleko.

 

Kwisiseko kunye nomngxuma we-mold ye-BMW footrest, efuna ukugqitywa komphezulu we-Class-A, i-Ansix Tech ikhethe intsimbi epholisiweyo ekumgangatho ophezulu efana ne-grade elingana ne-P20 okanye i-H13 pre-harded steel. Oku kubonelela ngokudibanisa okugqwesileyo kobunzima (ngesiqhelo i-HRC 30-40), ukupholishwa kokugqitywa kwesibuko, kunye nokuqhuba kakuhle kobushushu ukuze kulawulwe ubushushu ngokufanelekileyo. Kwizinto ezifana nezilayida kunye nee-lifters ezigugileyo, iintsimbi eziqinileyo neziqinileyo ezifana ne-1.2767 (HRC 50-52) zisetyenziselwa ukuqinisekisa ukuhlala ixesha elide kunye nokunciphisa ixesha lokungasebenzi kokugcinwa.

 

Isigaba sesi-3: Ubunjineli beNtliziyo – Uyilo oluPhambili lweMold

I-mold yinjini yemveliso. Uyilo lwe-Ansix Tech ludibanisa iinkqubo ezininzi ezilungisiweyo ezisebenza ngaxeshanye ukuqinisekisa umgangatho nokusebenza kakuhle.

 

Inkqubo Yokupholisa kunye Neetshaneli Zamanzi: Ukuya kuthi ga kwi-80% yomjikelo wokubumba ngenaliti uzinikele ekupholiseni. Iinjineli ze-Ansix Tech zibeka phambili uyilo oluphambili lokupholisa. Kwiijiyometri ezintsonkothileyo ezifana nendawo yokubeka iinyawo, zisebenzisa uyilo lwetshaneli yokupholisa oluhambelanayo, apho iitshaneli zamanzi zenziwe ngendlela yokuba zilandele imilo echanekileyo yenxalenye. Le teknoloji, enikwe amandla yi-machining ephucukileyo okanye ukuprinta kwe-3D, iqinisekisa ukukhupha ubushushu ngokulinganayo nangokukhawuleza, okunokunciphisa amaxesha omjikelo nge-15-30%—umqhubi othe ngqo nobalulekileyo weendleko eziphantsi ngenxalenye nganye.

 

Inkqubo Yomgijimi Nesango: Ukuze kuncitshiswe inkunkuma yezinto eziphathekayo, inkqubo yomgijimi oshushu idla ngokusetyenziswa. Le nkqubo igcina iplastiki inyibilikile kwiindlela eziphakathi kwempumlo yomatshini kunye nomngxuma, isusa ukuveliswa kwee-spries eziqinileyo kunye nee-runners ekufuneka ziphinde zisetyenziswe okanye zilahlwe. Isango lenziwe njengesango lenqanawa okanye isango le-tunnel, elisika ngokuzenzekelayo inxalenye kumgijimi xa ekhutshwa, lishiya kuphela uphawu oluncinci, olungabonakaliyo kumphezulu ongabonakaliyo wesihlalo seenyawo.

 

Inkqubo Yokukhupha Inkunkuma: Ukukhupha inxalenye enkulu, ethe tyaba njengesihlalo seenyawo ngaphandle kokugqwetheka okanye iimpawu zomphezulu ngumceli mngeni obalulekileyo. Le nkqubo isebenzisa uluhlu olubaliweyo lwee-ejector pin, imikhono, kunye neeblade ezibekwe kwiimbambo eziqinileyo okanye kwiindawo ezingezizo ezobuhle. Ii-engile ezaneleyo zokukhupha inkunkuma (ngesiqhelo ngaphezulu kwe-1 degree) zifakwa kuzo zonke iindawo ezithe nkqo ukuqinisekisa ukuba inxalenye iphuma kakuhle nangokuthembekileyo kumjikelo ngamnye.

 

Isigaba sesi-4: Ubuchule bokuVelisa nokuLungisa iiNkqubo

Ukusuka kwiDijithali ukuya kwiPhysical: Ukwenziwa kweMold

Ukuguqulela uyilo olugqibeleleyo lwedijithali lube sisixhobo esibonakalayo kufuna ukuchwetheza ngokuchanekileyo. Umsebenzi ubandakanya ukurhawuzelela kwe-CNC, unyango lobushushu lobunzima, kulandele ukuchwetheza kombane (EDM) kunye nokuchwetheza ngesantya esiphezulu ukuze kufezekiswe ukuchaneka kwe-micron. Inyathelo lokugqibela kukupholisha ngononophelo umngxuma ukuya kwisipili esichaziweyo se-SPI (Society of the Plastics Industry), nto leyo ibalulekileyo kwiimpawu zokukhazimla nokukhululwa kwenxalenye.

 

Imingeni yokulawula imveliso

Ukutshintshela kwimveliso enomthamo omkhulu kuveza imiqobo ethile. Kwindawo yokubeka iinyawo, ukuthintela i-warpage—ukuphazamiseka okubangelwa kukupholisa okungalinganiyo okanye uxinzelelo lwangaphakathi—kubaluleke kakhulu ukuqinisekisa ukulingana okufanelekileyo kwisithuthi. I-Ansix Tech iyayichasa le nto ngoyilo lokupholisa oluqinisekisiweyo kwangaphambili kunye nendlela yokubumba yesayensi ngexesha lokuseta inkqubo.

 

Iinjineli zenza i-Design of Experiments (DOE) ukuze zilungelelanise iiparameter ezibalulekileyo: isantya sokujova, uxinzelelo lokupakisha, ixesha lokubamba, kunye namaqondo obushushu obungumgubo. Injongo kukumisela "indawo emnandi" eqinileyo, ephindaphindwayo yenkqubo evelisa rhoqo iindawo ngaphakathi kokunyamezelana okuqinileyo kweBMW. Ngaphezu koko, ukulawula uhlobo lokurhawuzelela lwezixhobo ezithile ezizaliswe, intsimbi eqinileyo isetyenziswa kwiindawo ezigugileyo, kwaye ishedyuli yokulungisa eqikelelweyo iyenziwa ukuqinisekisa imveliso engaphazanyiswa.

 

Itheyibhile: Icebo Lokuphucula Iindleko Ezininzi le-Ansix Tech

Isigaba sesi-5: Umgangatho Ongagungqiyo Nokuhanjiswa Okukhawulezileyo

Uqinisekiso loMgangatho oluHlanganisiweyo

Umgangatho kwi-Ansix Tech awuhlolwa; ufakwe kwinkqubo. Le nkqubo idibene kuyo yonke inyathelo:

 

Uhlolo lweNqaku lokuQala (i-FAI): Iindawo zokuqala ezivela kwisikhunta semveliso zilinganiswa ngononophelo kusetyenziswa iiCoordinate Measuring Machines (CMM) kunye nee-scanner ze-3D, iziphumo zithelekiswa nedatha yokuqala ye-CAD.

 

Ukubeka iliso kwiNkqubo: Iitshathi zoLawulo lweNkqubo yeStatistical (SPC) zilandelela ubungakanani obuphambili ngexesha langempela. Iisensa ezikwimo yokubumba zijonga uxinzelelo lwe-cavity, zenze "igophe legolide" kwishoti nganye. Nakuphi na ukuphambuka kubangela isilumkiso okanye ukwaliwa kwenxalenye ngokuzenzekelayo.

 

Ukuqinisekiswa kokugqibela: Le nkqubo ifikelela kwisiphelo seNkqubo yokuVunywa kweCandelo leMveliso (iPPAP) epheleleyo, ebhala ukuba ukubunjwa, inkqubo, kunye nesicwangciso somgangatho zinokuvelisa iindawo ezihlangabezana nazo zonke iinkcukacha.

 

Ukupakishwa kunye nokuhanjiswa ngokukhawuleza

Beqonda ukuba uxanduva lwabo lufikelela kumgca wemveliso yomthengi, i-Ansix Tech iyila ukupakisha okwenzelwe wena, okukhuselekileyo kwiindawo zokubeka iinyawo. Oku kudla ngokubandakanya iibhokisi ezinokuphinda zisetyenziswe ezinezahluli zangaphakathi ezithintela ukukrweleka nokonakala ngexesha lokuhamba. Umsebenzi wabo wokuvelisa odibeneyo kunye nentsebenziswano yezothutho yenza kube lula ukuhanjiswa ngokukhawuleza nangokuthembekileyo, ukuqinisekisa ukuba imigca yendibano yeBMW ifumana izinto ezilandelelanayo ngokulandelelana ngaphandle kokulibazisa.

 

Isiphelo: Inzuzo ye-Ansix Tech - Ukuthembeka okwenziwe ngexabiso

Iprojekthi yeBMW yokubumba i-footrest mold yimeko ecacileyo kwi-Ansix Tech's privacy proposition. Le nkampani ibonisa ukuba kwishishini elikumgangatho ophezulu, ukonga iindleko okukhulu kufezekiswa kungekuko ngokucotha, kodwa ngokutyala imali yobukrelekrele kubunjineli obuphezulu.

 

Ngokusebenzisa amava e-28 eminyaka eyahlukeneyo kushishino, i-Ansix Tech inika abathengi bayo okungaphezulu kwesikhunta okanye inxalenye. Ibonelela ngenkqubo yokwenza ixabiso: inkqubo apho uyilo oluqikelelayo lususa inkunkuma, ukukhethwa kwezinto ezikrelekrele kuphucula ukusebenza kunye neendleko, izixhobo ezichanekileyo kwandisa ukusebenza kakuhle, kwaye ulawulo oluqhutywa yidatha luqinisekisa ukuthembeka. Kumaqabane afana neBMW, oku kuthetha ukuba yinxalenye ephezulu, uthotho lokubonelela olucwangcisiweyo, kunye nophuculo olubonakalayo kukhuphiswano lwabo—olubonisa ukuba ngokugqwesa kobunjineli, umgangatho ongagungqiyo kunye nokunciphisa iindleko ezigqibeleleyo azihambelani, kodwa zidibene ngokusisiseko.

 

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene nokubumba kweBMW footrest mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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