Volkswagen gonhi remukati panhizha

Volkswagen gonhi remukati panhizha

 

Hunyanzvi hweUinjiniya: Sei Ansix Tekinoroji Inoita Kuti Volkswagen Ishande Zvakanaka Mukutengesa Zvinhu Mukati

Kutamba kwakaoma kweinjiniya yekunyatsogadzira zvinhu, sainzi yezvinhu, uye kugadzirisa mashandiro ari shure kwepaneru yemusuwo wemota.

Muindasitiri yemotokari ine makwikwi makuru, uko giramu rega rega nesekondi yega yega zvichireva mutengo nekushanda, kugadzirwa kwezvinhu zvemukati kunomiririra muganhu wakakosha. Panel yemukati yemusuwo, chikamu chikuru, chinoonekwa, uye chakaoma kushanda, chinomiririra dambudziko iri. Kune hofori dzepasi rose dzakadai seVolkswagen, kugadzira mapaneru aya kunoda dhizaini yepamusoro, kudzora mhando kwakasimba, uye kushanda zvakanaka kwemutengo. Apa ndipo panopinda vatengesi vane hunyanzvi seAnsix Tech, vachishandisa hunyanzvi hwakadzama hwehunyanzvi kuti vashandure mapurani kuita chokwadi. Chinyorwa chino chinotarisa basa rakakosha reAnsix Tech mupurojekiti yepaneru yemusuwo yeVolkswagen, ichiongorora rwendo kubva pakugadzirwa kwedhijitari kusvika pakugadzirwa kwakawanda kwakasimbiswa uye ichisimbisa mainjiniya akasimba anopa kuvimbika, mhando, uye kukosha kwakakosha kumutengi wekupedzisira.

 

1. Benchmark: Zvinodiwa NeVolkswagen Zvakasimba

Nzvimbo yekutanga yeprojekiti chero ipi neipi neVolkswagen ndeyeseti yakazara yekusachinja-chinja mitemo. Panel yemukati memusuwo haisi kungogadzirwa chete; chinhu chekuvaka chine masipika, maswichi emahwindo, uye nzvimbo dzekutsamira maoko, chinofanira kugara chichishanda zuva nezuva, uye chinobatsira pakuchengetedza kwemotokari uye kushanda kwayo zvakanaka. Muyero weVolkswagen weVW 52000 ndiwo musimboti wekusimbisa mhando yezvinhu, uchiraira maitiro ekuyedza akaomarara epolymer yega yega, simbi, uye composite inoshandiswa mukugadzira.

 

Kune Ansix Tech, kutevedzera mitemo kunotanga padanho rekugadzira. Zvinodiwa neVolkswagen, zvakatsanangurwa muhunyanzvi hwekugadzira (TL), zviyero zvemukati (VW), uye zvirevo zvekuyedza (PV), zvinofukidza zvese kubva pakubvira moto uye kuramba kusviba kusvika pakusimba kwenguva refu uye kugadzikana kwehukuru. Panel yemusuwo inofanira kuchengetedza chimiro chayo, ruvara, uye mashandiro ayo pasi pekupisa kwakanyanya, kuratidzwa kweUV, uye kushushikana kwemuchina kwehupenyu hwemotokari. Uyezve, sezvo indasitiri ichisundira kumotokari dzakareruka kuti iwedzere kushanda zvakanaka kwemafuta, Volkswagen inoisa zvinangwa zvekudzikisa huremu pasina kukanganisa simba kana hunhu - murairo unokanganisa zvakananga sarudzo yezvinhu uye dhizaini.

 

Pfupiso yezvinodiwa zveKey Volkswagen VW 52000:

 

Chikamu: Kusimbiswa kwemhando yezvinhu zvese panguva yekugadzirwa uye kubvumidzwa kwekugadzirwa.

 

Magwaro Anotonga: Magadzirirwo Ezvekushandisa Zvemagetsi (TL), Volkswagen Standards (VW), uye Magadzirirwo Ebvunzo (PV).

 

Masimba Ekutanga: Vatengesi vanofanirwa kupa magwaro akazara, asina kuchinjwa anoratidza kuti zvese zvinodiwa zvakakosha zvazadzikiswa.

 

Kuongororwa Kwebasa: Volkswagen inochengetedza chibodzwa chebasa chekuongorora hunhu hwemotokari kune mutengesi wega wega, zvichipesvedzera zvisarudzo zvebhizinesi remangwana.

 

2. Chikamu Chekutanga: Kugadzira, Kugadzira, uye Kutevedzera

Giramu imwe chete yesimbi isati yachekwa kuti iite mold, chikamu chacho chinoberekwa uye chinonatswa mudhijitari. Maitiro eAnsix Tech anotanga nekuongorora kwakazara kweDesign for Manufacturability (DFM). Vachishandisa software yakajairika seUG neCATIA, mainjiniya vanoongorora modhi ye3D yepaneru yemusuwo yakapihwa neVolkswagen. Chikamu ichi chikuru, chinogona kureba kupfuura 800mm uye 700mm muhupamhi, chinopa matambudziko aripo: kudhonza kwakadzika, ukobvu hwemadziro husina kuenzana, maumbirwo akawanda embabvu kuti dzigadzikane, uye zvigadziriso zvakabatanidzwa zvezvikamu.

 

Chinonyanya kukosha padanho iri kuongorora Moldflow. Iyi modhi yemakombiyuta yepamusoro inofanotaura kuti purasitiki yakanyungudutswa ichazadza sei mold cavity. Mainjiniya eAnsix Tech vanotevedzera mamiriro akasiyana-siyana kuti vagadzirise matambudziko akakosha. Zvinangwa zvikuru ndezvekuona kuti kuzadza kwakaringana—kudzivirira warpage—uye kubvisa kana kuderedza weld lines, idzo dziri nzvimbo dzisina simba apo flow fronts dzinosangana uye dzinogona kukanganisa kuvimbika kwechimiro uye runako. Sezvakacherechedzwa mukutsvagisa pamapurojekiti akafanana, kugadzirisa nzvimbo yegedhi (nzvimbo yekupinda) uye kutevedzana kwakakosha; kune panel hombe yemusuwo, system ye multi-point hot runner ine mavharuvhu mageti inowanzo kuve yakakosha. Nekuvhura mageti aya zvakatevedzana, mainjiniya vanogona kutungamira kuyerera kwepurasitiki kuti vasundire ma weld lines anogona kuitika kunzvimbo dzisina kukosha, dzakavanzika dzechikamu chacho.

 

Panguva imwe chete, sarudzo yezvinhu inopedzwa. Pahwaro hwepamusuwo, sarudzo inowanzoitwa pachinhu chakagadzirwa nethermoplastic polypropylene (PP). Chinhu chakaita seAPI-2515, PP ine 20% talc filler, chinopa kuenzana kwakanaka kwekuomarara, kuramba kukanganiswa, kusimba kwakaderera, uye kushanda zvakanaka kwemari. Kusimbiswa kwetalc kunowedzera flexural modulus yechigadzirwa, zvichibvumira madziro matete kusangana nezvinorema ukuwo zvichichengetedza kuomarara kwechimiro kunodiwa pakuisa hardware. Kusarudzwa uku kwakanyatsonaka ndiyo lever yekutanga huru inodhonzwa naAnsix Tech kudzora mutengo wechikamu chekupedzisira.

 

3. Kunyatsoshanda muSimbi: Dhizaini yeFomu uye Kugadzira

Mould iyi ndiyo inonyanya kukosha pakugadzirwa kwayo, inorema mamiriyoni emadhora. Magadzirirwo ayo nekugadzirwa kwayo zvinoda kunyatsorongeka. Kune mould yeVolkswagen door panel, Ansix Tech inotarisa kushivirira kwakasimba: kuisa core/cavity pasi pe 0.02mm uye 成型面 (forming surface)精度 pasi pe 0.015mm.

 

Zvinhu zvakakosha zvekugadzira mold zvinosanganisira:

 

Sisitimu Yokutonhodza: ​​Kazhinji ndiyo sisitimu inonyanya kukosha asi isingatariswe. Kutonhodza kwakanaka, uko kunoita 50-70% yenguva yekutenderera, ndiko kunonyanya kukosha pakuwana purofiti. Ansix Tech inogadzira nzira dzakaoma dzekutonhodza dzinotevedza miganhu yechikamu kuti ive nechokwadi chekuti kupisa kwakafanana, kudzivirira zviratidzo zvekunyura uye kuderedza nguva yekutenderera. Kuchengetedza kufamba kwemvura kwakasimba mudzinzira idzi kwakakosha kuti kupisa kupfuure zvakanaka.

 

Sisitimu yeGating uye Runner: Sezvakaongororwa panguva yekuenzanisa, sisitimu yerunner inopisa inoshandiswa kubvisa marara akaoma (runner dzinotonhora). Magedhi emavharuvhu anopa kutonga kwakarurama pamusoro pemajekiseni ekuisa. Dhizaini iyi inotevera misimboti inoderedza kurasikirwa nekuchekwa uye kumanikidzwa kuitira kuve nechokwadi chekuti zvinhu zvinoenderana muchikamu chose.

 

Sisitimu Yokuburitsa Maburi: Zvichienderana nenzvimbo yakakura yechikamu uye mukana wekunamatira, sisitimu yekuburitsa maburi yakasimba uye yakabatana zvakanaka inoshandisa mazana emapini nemapazi yakagadzirirwa kuburitsa chikamu chisina kukanganiswa kana kukuvara.

 

Kusarudzwa kweSimbi: Zvikamu zvakasiyana zvechiumbwa zvinoda simbi dzakasiyana. Nzvimbo dzinopfekwa zvakanyanya dzakadai semagedhi nemasiraidhi zvinogadzirwa nesimbi dzakaomarara dzemhando yepamusoro (semuenzaniso, H13), nepo nzvimbo huru nepakati zvingashandisa simbi dzakaomarara (semuenzaniso, P20) kuti dzishande zvakanaka uye dzigare kwenguva refu. Chinangwa ndechekuti chiumbwa chigare kwenguva refu kupfuura mamiriyoni emitambo.

 

Kugadzirwa kweforoma yakadaro kunosanganisira mimhanzi yemhando yepamusoro yeCNC machining, EDM (Electrical Discharge Machining), uye kubhoborwa kwegomba rakadzama. Chikamu chimwe nechimwe chinoyerwa zvakanaka neCMM (Coordinate Measuring Machine) kuti ive nechokwadi chekuti inoenderana nemodhi yedhijitari zvakakwana usati wagadzira nekuyedza.

 

4. Iyo Crucible: Kugadzirisa Maitiro Ekugadzira Jekiseni

Kana chiumbwa chakaiswa muchina wekuisa jekiseni une toni yakawanda, chinangwa chinoshanduka kuita kuti chigadziriswe zvakanaka. Dambudziko rekutanga nderekuwana chikamu chekutanga chisina dambudziko chinosangana nekutarisa kwese kwese uye kwerunako. Izvi zvinosanganisira kugadzirisa matrix yematanho akabatana: tembiricha yekunyunguduka, kumhanya kwekuisa jekiseni nekumanikidzwa, kumanikidzwa kwepakeji nenguva, uye nguva yekutonhodza.

 

Mainjiniya eAnsix Tech anoshanda zvakarongeka kuti awedzere kushanda zvakanaka uye kudzora mutengo pachikamu chimwe nechimwe. Mazano makuru anosanganisira:

 

Kuderedza Nguva Yekutenderera: Nekugadzirisa sisitimu yekutonhodza uye kusimbisa nguva shoma inodiwa yekurongedza, mainjiniya vanogona kuderedza masekondi kubva pakutenderera kwega kwega. Sezvinotaurwa neimwe ongororo yeindasitiri, sekondi yakachengetedzwa mumutsara wekugadzira wakawanda zvinoreva kuchengetedza mari yakawanda pagore.

 

Kutarisira Kushandiswa Kwesimba: Maitiro acho anoda simba rakawanda. Ansix Tech inoongorora simba rinobuda mumabharero ekupisa uye kutenderera kwescrews kuti iwane "nzvimbo inotapira." Semuenzaniso, dzimwe nguva tembiricha yekunyunguduka inowedzera zvishoma kuderedza viscosity inogona kubvumira kumanikidzwa kwakaderera kwejekiseni, zvichikonzera kuchengetedza simba rese.

 

Kuderedza Zvimedu Zvakasara uye Kuderedza Nguva Yekushanda: Kudzora maitiro nguva dzose ndiko kunokosha kuti pave nekukanganisa kuri pedyo ne zero. Ansix Tech inoshandisa nzira dzakadai sekushandisa mishonga yekuchenesa zvinhu kuti ideredze nguva yekushanda panguva yekuchinja kwezvinhu kana ruvara, zvichiita kuti muchina ushande zvakanyanya.

 

5. Kuvimbisa uye Kuendesa: Kudzora Hunhu uye Kukurumidza Kukwira

Kudzora mhando yemotokari paAnsix Tech hakusi kuongorora kwekupedzisira asi pfungwa dzakadzika mukati memaitiro ese. Sisitimu yavo inoenderana nemisimboti yeISO 9001:2015 uye mwero weVolkswagen weProcess Audit. Inosanganisira:

 

Kuongorora Zvinhu Zviri Kupinda: Kusimbisa resin compound zvichienderana nezvinodiwa neVolkswagen zveTL.

 

Kuongorora Mukati Mebasa: Kuongorora mativi ezvikamu zvekutanga, kudzora maitiro ekuverenga (SPC) pamatanho akakosha panguva yekumhanya, uye kuongorora nguva dzose zvikanganiso zvekunaka.

 

Kusimbiswa Kwekupedzisira Kwakazara: Izvi zvinosanganisira kuongororwa kwebasa uye kuongororwa kwe100% zvichienderana nePPAP (Production Part Approval Process) package yakatumirwa kuVolkswagen. Zvishandiso zvepamusoro zvakaita se3D scanners neCMMs zvinoshandiswa kusimbisa geometry yechikamu ichi zvichienderana nedhijitari master.

 

Nzira yekupa chitupa chekugadzira mota neVolkswagen yakarongeka. Mushure mekuedza zvishandiso zvakanaka uye kubvumidzwa kwekutanga kwemuenzaniso, Ansix Tech inoita mafambiro ekutanga ekugadzira mota, ichitevedzera kutenderera kwekugadzira kwakazara. Data kubva pakumhanya uku rinoumba kutumirwa kwePPAP kwekupedzisira. Kana Volkswagen yabvumidzwa, chirongwa ichi chinopinda muchikamu chekukurumidza chekutumira mota, uko mapoka ekuronga kugadzirwa kwemotokari nekutakura zvinhu eAnsix Tech anovimbisa kuti mota dzeVolkswagen dzinosvika zvakanaka panguva yakatarwa, dzichishanda panguva yakatarwa (JIT) kana dzakatevedzana.

 

Mhedziso: Kuunza Kukosha Kuburikidza neUnyanzvi Hwekubatana

Kubatanidzwa kweAnsix Tech muchirongwa cheVolkswagen door interior panel project kunoratidza kugadzirwa kwemazuva ano, kunoenderana nemutengo. Ikubatana kunopfuura kungopa zvikamu zviri nyore. Nekushandisa hunyanzvi hwakadzama musainzi yezvinhu, dhizaini inotungamirirwa nekuenzanisa, kugadzira mold nemazvo, uye kugadzirisa data zvakanaka, Ansix Tech inozadzisa zvinangwa zviviri zvikuru zveVolkswagen: mhando isina chainopomerwa uye kudzikiswa kwemitengo kwakakosha.

 

Kuchengetedza mari kunoitwa padanho rega rega: kubva pakusarudza chinhu chinoshanda zvakanyanya uye kugadzira mold kuti igare kwenguva refu uye ikurumidze, kusvika pakugadzirisa maitiro ekuisa simba shoma uye kutambisa simba. Muindasitiri umo mari shoma uye mwero wakakwira, kugona uku kupa kuvimbika, hunyanzvi, uye kukosha kunobatika kunoita kuti vatengesi vakaita seAnsix Tech vashande pamwe chete mukugadzira mota. Basa ravo rinovimbisa kuti pese panovhara mutyairi weVolkswagen, vanonzwa kugadzikana, kwakasimba, uye kwemhando yepamusoro kunokonzerwa nemaawa akawanda eunyanzvi husingaonekwe hweinjiniya.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neVolkswagen door interior panel, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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