Volkswagen monyako ka hare phanele
Volkswagen monyako ka hare phanele
Bokhabane ba Boenjiniere: Joang Ansix Theknoloji e Hlahisa Bokgoni ba ho Phepeloa ha Ka Hare ho Volkswagen
Motjeko o rarahaneng oa boenjiniere ba ho nepahala, saense ea thepa, le ntlafatso ea ts'ebetso ka mor'a phanele ea mamati a koloi.
Indastering ea likoloi e nang le tlholisano e matla, moo gram e 'ngoe le e 'ngoe le motsotsoana o mong le o mong li fetolelang litšenyehelong le ts'ebetsong, tlhahiso ea likarolo tsa kahare e eme e le moeli oa bohlokoa. Phanele ea kahare ea monyako, karolo e kholo, e bonahalang, le e rarahaneng ea ts'ebetso, e hlahisa phephetso ena. Bakeng sa linatla tsa lefats'e joalo ka Volkswagen, ho hlahisa liphanele tsena ho hloka tumellano ea moralo o tsoetseng pele, taolo e thata ea boleng, le ts'ebetso e sa khaotseng ea litšenyehelo. Mona ke moo bafepedi ba khethehileng joalo ka Ansix Tech ba kenang foreiming, ba sebelisa boiphihlelo bo tebileng ba tekheniki ho fetola meralo hore e be 'nete. Sengoloa sena se kenella karolo ea bohlokoa ea Ansix Tech morerong oa phanele ea monyako oa Volkswagen, ho hlahloba leeto ho tloha ho mohlala oa dijithale ho ea tlhahisong e netefalitsoeng ea bongata le ho totobatsa boenjiniere bo rarahaneng bo fanang ka ts'epo, boleng le boleng bo bohlokoa ho moreki oa ho qetela.
- Benchmark: Litlhoko tse tobileng tsa Volkswagen
Ntlha ea pele bakeng sa projeke efe kapa efe ka Volkswagen ke sete e felletseng ea ho se sekisetse maemo a tloaelehileng. Phanele ea kahare ea lemati ha se feela karolo ea mekhabiso; ke karolo ea sebopeho e nang le libui, li-switch tsa lifensetere le li-armrest, e tlamehang ho mamella tšebeliso ea letsatsi le letsatsi, le ho kenya letsoho polokehong ea koloi le ts'ebetsong ea molumo. Tekanyetso ea Volkswagen ea VW 52000 e etsa motheo oa netefatso ea boleng ba thepa, e laela melaoana e matla ea liteko bakeng sa polymer e 'ngoe le e 'ngoe, tšepe le motsoako o sebelisoang tlhahisong.
Bakeng sa Ansix Tech, ho latela melao ho qala mohatong oa moralo. Litlhoko tsa Volkswagen, tse hlalositsoeng ka botlalo ka litlhaloso tsa tekheniki (TL), maemo a ka hare (VW), le liprothokholi tsa liteko (PV), li akaretsa ntho e 'ngoe le e 'ngoe ho tloha ho cheseng le ho hanyetsa ho moholi ho isa ho tšoarelleng nako e telele le botsitso ba litekanyo. Phanele ea lemati e tlameha ho boloka sebopeho sa eona, 'mala le ts'ebetso tlas'a mocheso o feteletseng, ho pepesehela UV, le khatello ea mechini bakeng sa bophelo bohle ba koloi. Ho feta moo, ha indasteri e ntse e sutumelletsa ho ea likoloing tse bobebe bakeng sa ts'ebeliso e ntle ea mafura, Volkswagen e beha lipheo tse kholo tsa ho fokotsa boima ntle le ho beha matla kapa boleng kotsing—taelo e susumetsang ka ho toba thepa le likhetho tsa moralo.
Kakaretso ea Litlhoko tsa Bohlokoa tsa Volkswagen VW 52000:
Sekgahla: Netefatso ya boleng ba thepa bakeng sa dikarolo tsohle nakong ya ntshetsopele le tumello ya tlhahiso.
Litokomane tse Laolang: Litlhaloso tsa Phepelo ea Tekheniki (TL), Maemo a Volkswagen (VW), le Litlhaloso tsa Teko (PV).
Taelo ea Bohlokoa: Bafepedi ba tlameha ho fana ka litokomane tse felletseng, tse sa fetoloang tse pakang hore litlhoko tsohle tsa bohlokoa lia finyelloa.
Sephetho sa Tshebetso: Volkswagen e boloka sephetho sa tshebetso sa netefatso ya boleng ba thepa bakeng sa mofani e mong le e mong wa thepa, e susumetsa diqeto tsa kgwebo tsa nakong e tlang.
- Mokhahlelo oa Motheo: Moralo, Prototyping, le Ketsiso
Pele gram e le 'ngoe ea tšepe e sehoa bakeng sa hlobo, karolo e tsoaloa 'me e hloekisoa sebakeng sa dijithale. Ts'ebetso ea Ansix Tech e qala ka tlhahlobo e felletseng ea Design for Manufacturability (DFM). Ba sebelisa software e tloaelehileng ea indasteri joalo ka UG le CATIA, baenjiniere ba hlahloba mohlala oa 3D o fanoeng ke Volkswagen oa phanele ea lemati. Karolo ena e kholo, e ka lekanyang bolelele ba 800mm le bophara ba 700mm, e hlahisa liphephetso tse potlakileng: ho hula ho tebileng, botenya ba mabota bo sa lekanang, meaho e mengata ea likhopo bakeng sa ho tiea, le lisebelisoa tse kopaneng bakeng sa likarolo.
Sephiri sa mohato ona ke tlhahlobo ea Moldflow. Ketsiso ena e tsoetseng pele ea khomphutha e bolela esale pele hore na polasetiki e qhibilihisitsoeng e tla tlatsa hlobo joang. Baenjiniere ba Ansix Tech ba etsisa maemo a fapaneng ho rarolla mathata a bohlokoa pele ho nako. Lipakane tsa mantlha ke ho netefatsa ho tlatsa ho leka-lekaneng—ho thibela ho oa—le ho felisa kapa ho fokotsa mela ea weld, e leng lintlha tse fokolang moo meeli ea phallo e kopanang 'me e ka beha botšepehi ba sebopeho le botle kotsing. Joalokaha ho boletsoe lipatlisisong tsa merero e tšoanang, ho ntlafatsa sebaka sa heke (ntlha ea ho kena) le tatellano ea eona ho bohlokoa; bakeng sa phanele e kholo ea lemati, sistimi ea li-hot runner ea lintlha tse ngata e nang le liheke tsa li-valve hangata ea hlokahala. Ka ho bula liheke tsena ka tatellano, baenjiniere ba ka tataisa phallo ea polasetiki ho sutumelletsa mela e ka bang teng ea weld libakeng tse seng tsa bohlokoa, tse patiloeng tsa karolo eo.
Ka nako e ts'oanang, khetho ea thepa ea phethoa. Bakeng sa motheo oa phanele ea lemati, khetho hangata e oela holim'a motsoako oa polypropylene (PP) o entsoeng ka boenjiniere. Thepa e kang API-2515, PP e nang le 20% talc filler, e fana ka tekano e ntle ea ho satalla, ho hanyetsa tšusumetso, ho ba le bongata bo tlase, le katleho ea litšenyehelo. Matlafatso ea talc e eketsa modulus ea flexural ea thepa, e lumellang mabota a masesaane ho fihlela lipheo tsa boima ha a ntse a boloka ho tiea ha sebopeho ho hlokahalang bakeng sa lisebelisoa tsa ho kenya. Khetho ena e hlokolosi ke lever ea pele e kholo eo Ansix Tech e hulang ho laola litšenyehelo tsa karolo ea ho qetela.
- Ho nepahala ha Tšepe: Moralo oa Hlobo le Tlhahiso
Mofuta ona ke pelo ea lidolara tse limilione tse ngata, e nang le lithane tse ngata tsa ts'ebetso ea tlhahiso. Moralo le kaho ea ona li hloka boemo bo ikhethang ba ho nepahala. Bakeng sa mofuta oa phanele ea lemati la Volkswagen, Ansix Tech e shebane le mamello e thata haholo: ho beha karolo ea mantlha/lesoba tlas'a 0.02mm le 成型面 (bokaholimo bo etsang)精度 tlas'a 0.015mm.
Lintlha tsa bohlokoa tsa moralo oa hlobo li kenyelletsa:
Sistimi ea ho Pholisa: Hangata ke sistimi e nyane ea bohlokoa ka ho fetisisa empa e hlokomolohuoa. Pholiso e sebetsang hantle, e etsang 50-70% ea nako ea potoloho, ke ea bohlokoa bakeng sa phaello. Ansix Tech e rala likanale tse rarahaneng tsa pholiso tse lumellanang tse latelang sebopeho sa karolo ho netefatsa ho ntšoa ha mocheso ka ho lekana, ho thibela matšoao a ho teba le ho fokotsa linako tsa potoloho. Ho boloka phallo ea metsi a sa tsitsang likanaleng tsena ho bohlokoa bakeng sa phetisetso e ntle ea mocheso.
Sistimi ea ho Hata le ea ho Runner: Joalokaha ho hlahlobiloe nakong ea ketsiso, sistimi ea ho runner e chesang e sebelisoa ho felisa litšila tse tiileng (li-runner tse batang). Liheke tsa li-valve li fana ka taolo e nepahetseng holim'a tatellano ea ente. Moralo o latela melao-motheo e fokotsang tahlehelo ea ho kuta le khatello ho netefatsa thepa e tsitsitseng karolong eohle.
Sistimi ea ho ntša metsi: Ka lebaka la sebaka se seholo sa karolo le bokhoni ba ho khomarela, sistimi ea ho ntša metsi e matla le e tsamaellanang hantle e sebelisang li-pin le mahare a makholo e etselitsoe ho lokolla karolo ntle le ho sotha kapa ho senya.
Khetho ea Tšepe: Likarolo tse fapaneng tsa hlobo li hloka litšepe tse fapaneng. Libaka tse tsofalang haholo joalo ka liheke le li-slide li entsoe ka litšepe tse thatafalitsoeng tsa boleng bo holimo (mohlala, H13), ha mokoti o moholo le khubu li ka sebelisa litšepe tse thatafalitsoeng pele (mohlala, P20) bakeng sa ho leka-lekana ha ts'ebetso le ho tšoarella. Sepheo ke bophelo ba hlobo bo fetang lipotoloho tse milione.
Ho etsoa ha hlobo e joalo ho kenyelletsa tumellano ea mechine e tsoetseng pele ea CNC, EDM (Electrical Discharge Machining), le ho cheka ka masoba a tebileng. Karolo ka 'ngoe e lekanngoa ka hloko ka CMM (Coordinate Measuring Machine) ho netefatsa hore e lumellana hantle le mohlala oa dijithale pele ho kopano ea ho qetela le teko.
- The Crucible: Ntlafatso ea Ts'ebetso ea ho Enta ka Ente
Ka hlobo e kentsweng ka hara kgatiso ya ente e nang le dithane tse ngata, sepheo se fetohela ho ntlafatsong ya tshebetso. Phephetso ya pele ke ho fihlella karolo ya pele e se nang sekoli e fihlelang diteko tsohle tsa mahlakore le tsa botle. Sena se kenyeletsa ho lokisa matrix ya diparamitha tse hokahaneng: mocheso o qhibilihisang, lebelo la ente le kgatello, kgatello le nako ya ho paka, le nako ya ho phodisa.
Baenjiniere ba Ansix Tech ba sebetsa ka mokhoa o hlophisehileng ho ntlafatsa bokgoni le taolo ya ditjeo ka karolo. Maano a bohlokwa a kenyeletsa:
Phokotso ea Nako ea Potoloho: Ka ho ntlafatsa sistimi ea ho pholisa le ho theha nako e fokolang ea ho paka e hlokahalang, baenjiniere ba ka fokotsa metsotsoana ho tloha potolohong e 'ngoe le e 'ngoe. Joalokaha tlhahlobo e 'ngoe ea indasteri e hlokomela, motsotsoana o bolokiloeng moleng oa tlhahiso o nang le bongata bo boholo o fetolela poloko e kholo ea selemo le selemo.
Taolo ea Tšebeliso ea Matla: Ts'ebetso ena e hloka matla a mangata. Ansix Tech e sekaseka tlhahiso ea matla ho tsoa ho li-heater tsa libarele le ho potoloha ha li-screw ho fumana "sebaka se monate." Mohlala, ka linako tse ling mocheso o nyolohang hanyane oa ho qhibiliha ho fokotsa viscosity o ka lumella khatello e tlase ea ente, e leng se fellang ka poloko ea matla a hloekileng.
Ho Fokotsa Nako e Senyehileng le ea ho se Fumane: Taolo e tsitsitseng ea ts'ebetso ke senotlolo sa sekhahla sa liphoso tse batlang li le lefela. Ansix Tech e kenya tšebetsong mekhoa e kang ho sebelisa metsoako e khethehileng ea ho hloekisa ho fokotsa nako ea ho se Fumane nako nakong ea liphetoho tsa thepa kapa 'mala, ho netefatsa hore nako e phahameng ea ho sebetsa ha mochini e sebetsa.
- Tiisetso le Phano: Taolo ea Boleng le ho Phahamisa ka Potlako
Taolo ea boleng ho Ansix Tech ha se tlhahlobo ea ho qetela empa ke filosofi e kentsoeng ts'ebetsong eohle. Sistimi ea bona e lumellana le melao-motheo ea ISO 9001:2015 le maemo a Volkswagen a Tlhahlobo ea Ts'ebetso. E kenyelletsa:
Tlhahlobo ea Lintho tse Kenang: Ho netefatsa motsoako oa resin khahlanong le maemo a TL a Volkswagen.
Liteko tsa Ts'ebetso: Liteko tsa litekanyo likarolong tsa pele, taolo ea ts'ebetso ea lipalo-palo (SPC) litekanyong tsa bohlokoa nakong ea ts'ebetso, le tlhahlobo ea kamehla ea pono bakeng sa liphoso tsa botle.
Netefatso e Felletseng ea ho Qetela: Sena se kenyelletsa liteko le li-audit tsa ts'ebetso ea 100% khahlanong le sephutheloana sa PPAP (Ts'ebetso ea Kamohelo ea Karolo ea Tlhahiso) se rometsoeng ho Volkswagen. Lisebelisoa tse tsoetseng pele joalo ka li-scanner tsa 3D le li-CMM li sebelisoa ho netefatsa jiometri ea karolo khahlanong le master ea dijithale.
Tsela ea ho fumana setifikeiti sa tlhahiso ea bongata ka Volkswagen e etsoa ka mokhoa o hlophisitsoeng. Kamora ho leka lisebelisoa ka katleho le tumello ea sampole ea pele, Ansix Tech e etsa tlhahlobo ea pele ho tlhahiso, e etsisa potoloho e felletseng ea tlhahiso. Lintlha tse tsoang ts'ebetsong ena li etsa tlhahiso ea ho qetela ea PPAP. Ha Volkswagen e amoheloa, projeke e fetela mohatong o potlakileng oa kabo, moo lihlopha tsa moralo oa tlhahiso le thepa tsa Ansix Tech li netefatsang phepelo e se nang sekoli, e nakong ho mohala oa kopano oa Volkswagen, hangata e sebetsa ka nako e nepahetseng (JIT) kapa ka tatellano.
Qetello: Ho Fana ka Boleng ka Tšebelisano-'moho ea Boenjiniere
Ho kenella ha Ansix Tech morerong oa phanele ea kahare ea mamati a Volkswagen ho bontša mohlala oa tlhahiso ea sejoale-joale, e tsamaisoang ke boleng. Ke tšebelisano-'moho e fetang hole phepelo e bonolo ea likarolo. Ka ho sebelisa boiphihlelo bo tebileng saenseng ea lintho tse bonahalang, moralo o tsamaisoang ke ketsiso, ho etsa hlobo ka nepo, le ts'ebetso e ntlafalitsoeng ea data, Ansix Tech e fihlella lipheo tse peli tsa bohlokoa bakeng sa Volkswagen: boleng bo se nang sekoli le phokotso e kholo ea litšenyehelo.
Phokotso ea litšenyehelo e entsoe mohatong o mong le o mong: ho tloha ho khetheng motsoako o sebetsang hantle ka ho fetisisa oa thepa le ho rala hlobo bakeng sa nako e telele le lebelo le phahameng, ho ea ho lokiseng mokhoa oa ho kenya bakeng sa tšebeliso e fokolang ea matla le tšenyo. Indastering eo meeli e leng thata 'me maemo a phahame, ke bokhoni bona ba ho fana ka ts'epo, boqapi le boleng bo bonahalang bo etsang hore bafani ba thepa ba kang Ansix Tech e be balekane ba bohlokoa tikolohong ea tlhahiso ea likoloi. Mosebetsi oa bona o netefatsa hore nako le nako ha mokhanni oa Volkswagen a koala lemati, ba utloa boikutlo bo khutsitseng, bo tiileng le ba boleng bo hlahisoang ke lihora tse se nang palo tsa bokhabane bo sa bonahaleng ba boenjiniere.
Ansix Tech Co Ltd.
Haeba o na le merero efe kapa efe e amanang le phanele ea kahare ea mamati a Volkswagen, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, 'me re fumane liodara tse kholo' marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com
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